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[7] 

Rev 4/15/14 

 

Dairy Tech, Inc. 

Service Manual:

 DT10G, DT30G &DT60G 

 
 

Product Warranty 

 
This product is warranted to be free of manufacturing defects. 
For up to 12 months from the date of purchase, all parts will be 
covered by a free replacement guarantee not including shipping 
or service.  This warranty is intended for equipment in use 
under normal operating conditions and does not cover damages 
incurred by improper use or unforeseen acts of nature. 
Determination of covered defects, damages or repairs is at the 
discretion of Dairy Tech, Inc.  This warranty covers only the 
cost of replacement parts at Dairy Tech, Inc. current pricing. 
Service is not covered by this warranty. Parts replaced under 
warranty must be returned to Dairy Tech at 34824 CR 29, 
Greeley, CO 80631. Parts not returned will be charged to 
customer at retail pricing. 

 
 

Product Registration 

 
If this product was purchased directly from Dairy Tech in 
Windsor, CO, it has already been registered and no further 
action is required. If the product was purchased by a distributor  
or other representative, please call Dairy Tech, Inc. at 866-384-
2697 within 10 days to register the product. Failure to do so  
may result in a decreased or voided warranty period for your 
unit. When calling, please have the serial number which can be 
found on the back side of the control housing or back panel. 
 
You may also register on-line at www.dairytechinc.com where 
you can “Contact Us”, fill in your information and in the notes 
type the product model and serial number and the word 
“register”. 
 
 

Important Safety Instructions 

 
Warning: 
To reduce the risk of electric shock, burns, serious injury or 
death to persons when using the Pasteurizer, follow these basic 
precautions: 
 
1.

 

Read all instructions before using the Pasteurizer. 

2.

 

Do not turn on the pasteurizer without first filling with 
water around the heating elements as directed on page 12. 

3.

 

Always disconnect the electrical power before attempting 
service. All power sources must be disconnected before 
the cover is removed for repair.  

4.

 

Do not allow children to operate or play around the 
Pasteurizer. Close observation of children is necessary 
when the unit is used with children nearby. 

5.

 

Do not reach into the Pasteurizer when the power is on 
and the paddle is turning as this can cause serious harm. 

6.

 

Hot Surfaces include the lid,  plumbing fixtures, electrical 
fixtures, hoses, heater body, milk cabinet surfaces, 
draining water and the milk or colostrum. Touching these 
surfaces during operation may result in severe burns. 

7.

 

This equipment is designed to operate in an ambient 
temperature range of 35°F (2°C) – 100°F (38°C), altitude 
up to 2000m, maximum relative humidity 80% for 
temperatures up to 31°C decreasing linearly to50% RH at 
40°C, for indoor use only. 

8.

 

Do not try to change the settings in the pasteurizer 
controller without consulting a technical expert at Dairy 
Tech, Inc. 

9.

 

Do not repair or replace any part of the Pasteurizer, or 
attempt any servicing unless specifically recommended in 
the trouble-shooting portion of this manual. Any 
modifications made to the unit beyond these instructions 
will void all warranties. 

10.

 

Always clean the unit immediately after each use, 
according to the instructions in the “Cleaning of your 
Pasteurizer” section of this manual. Build up of residue on 
the propeller or tank will decrease heating and cooling 
efficiency, as well as harbor potentially harmful 
pathogens. 

11.

 

During the heating cycle, always make certain the 
Pasteurizer lid is firmly seated on the pot of milk. The lid 
will be hot. Do not touch while in operation. 

12.

 

Use the pasteurizer only for its intended purpose. DO 
NOT use for milk intended for human consumption as this 
product has not been approved for such use. 

13.

 

Do not touch the tank of milk, motor, hoses, lid, handle or 
brass fittings while the unit is hot and working. 

14.

 

Do not attempt to tilt the machine while it is full. It is 
extremely heavy and can cause severe injury to the 
operator and may cause failure of the support structures. 

15.

 

To prevent severe burns, always allow the milk or 
colostrum to cool completely before handling or feeding 
to calves. 

16.

 

The Pasteurizer must be electrically grounded. DO NOT 
modify the plug that is provided with the Pasteurizer; if it 
will not fit the outlet, have an electrician install a proper 
electrical outlet. 

17.

 

The pasteurizer must be installed on a level surface to 
evenly distribute weight to all the support structures. 

 
 

Receiving your pasteurizer 

 
Use care when unpacking your DT Platinum Series pasteurizer. 
It will have arrived in one box or crate. Please make a note of 
any cautionary labels that are used on the carton suggesting 
orientation, where to cut with a knife, fragile, etc.  For DT10G 
Models, save the bottom half of the powder coated shipping 
container for use as a pasteurizer stand 

Содержание Platinum Series

Страница 1: ...1 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G Operator Manual Platinum Series Pasteurizers Models DT10G DT30G DT60G...

Страница 2: ...2 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G...

Страница 3: ...medical ISM radio frequency equipment Group 2 Class A EN 61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments NOTE 1 This equipment must be installed and...

Страница 4: ...ing the DT60G 8 Mounting the Control Panel 8 Mounting the DT10G onto the Base 9 Lid Storage 9 Connecting the Milk Spigot 10 Choosing and Preparing a Location 10 Criteria for Selecting a Location 10 Co...

Страница 5: ...rofile 25 Instructions for downloading a new profile to your Dairy Tech Pasteurizer from a USB memory stick 25 Control Configuration 26 HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS 27 IF TEMPERATURE NEEDS...

Страница 6: ...MMON SENSE CAUTION AND CAREFULNESS ARE FACTORS WHICH CANNOT BE BUILT INTO THE PASTEURIZER THESE FACTORS MUST BE SUPPLIED BY THE PERSON S INSTALLING MAINTAINING OR OPERATING THE PASTEURIZER Under no ci...

Страница 7: ...Surfaces include the lid plumbing fixtures electrical fixtures hoses heater body milk cabinet surfaces draining water and the milk or colostrum Touching these surfaces during operation may result in s...

Страница 8: ...he DT60G which has side mounting screws to secure the control box to the top of the cabinet The motor shaft must also be attached by inserting it through the side entry of the coupler followed by righ...

Страница 9: ...wder coated box and set the DT10G to the side Turn the white box over and move it to the location where you wish to install the machine Lift the pasteurizer and place it on the box so that the sides a...

Страница 10: ...0vac for control power in models where necessary e Floor space requirements are approx 1 yd 1M f Avoiding extremely drafty areas will improve heating efficiency of the unit g Always have 2 people lift...

Страница 11: ...CONNECTIONS SHOULD BE PERFORMED BY AN ELECTRICIAN OR OTHER TRAINED PERSONNEL The receptacle should be sharing minimal usage with other equipment to avoid unexpected outages and tripping of the breaker...

Страница 12: ...e Shooting for further information AT FIRST USE OF THE MACHINE The system must be charged with water to prevent damage to the heating elements Once the installation is completed place a couple of gall...

Страница 13: ...inate the product with bacteria from the bottom and sides of the bottles Always wear nitrile or latex gloves when handling the milk or colostrum to prevent the spread of pathogens from the skin surfac...

Страница 14: ...select a profile that you wish to run then press the return arrow key FOR THE FIRST USE OF THE MACHINE SELECT THE COLOSTRUM COOL ONLY PROFILE FOLLOW OTHER INSTRUCTIONS ON PREVIOUS PAGE You will be as...

Страница 15: ...memory remaining or power of outputs LED red lights in top indicate outputs for heating cooling and stirring of the product Main Numbers are the temperatures displayed in F or C The Dairy Tech ProVu c...

Страница 16: ...ir instructions What if the milk becomes spoiled before I pasteurize it This condition is fairly common and can happen at times even when the same successful routines have been followed There are spoi...

Страница 17: ...ze colostrum NO When done properly colostrum can be successfully pasteurized to eliminate the same pathogens that can be found in the milk They are even more dangerous in colostrum since these bacteri...

Страница 18: ...he system checked by a certified electrician before operating c Check the 1amp fuse F1 Make sure there is 115vac to and through the fuse If not replace with appropriate fuse DO NOT REPLACE WITH OVERSI...

Страница 19: ...s at the A1 and A2 tabs black and white 16awg wires on the back top of the contactor to see if it is being signaled by the SS relay If there is 115vac signal but no activation of the contactor replace...

Страница 20: ...tor is turning during the cycle It should be on during heating timing and cooling cycles Replace if it is not working c Check the bottom of the milk tank to make certain that it is being cleaned prope...

Страница 21: ...in the control for the cycle to initiate i During cooling with the 2 LED on the control lit up Is there power to the solenoid valve If the power is on and the machine has water but it will not flow re...

Страница 22: ...d or congealed a The most common cause for milk or colostrum to separate or congeal is acidification of the milk caused by two processes i Fermentation of the milk by bacteria will cause the release o...

Страница 23: ...failure This will also occur if someone shuts the unit off prior to completion of its assigned cycles and the unit will automatically restart when the toggle switch or power is restored If a long time...

Страница 24: ...profiles must individually be changed to Celsius as well This is not automatic for the profiles Decimal Point Position 123 4 Scale Input Range Lo Limit 0 make sure it is 0 when in Celsius Scale Input...

Страница 25: ...r has configured your memory stick with the appropriate files so that it can handle data that is usable by the control Remove the memory stick hold the enter button and press the up arrow twice to ret...

Страница 26: ...old the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by scrolling with the UP ARR...

Страница 27: ...ine is first turned on hold the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by s...

Страница 28: ...this 1 Step 2 Ramp Rate 3 Dwell 4 Ramp Time 5 End Select a segment by highlighting it then RETURN Here is a list of how the settings should appear in each of those segments Other profiles will have di...

Страница 29: ...amp Time Segment type ramp time Target setpoint 90 0 F this is the cool point Segment ramp time 00 00 02 Auto hold type above setpoint Auto hold band value 2 0 F Event 1 Active Event 2 Active Event 3...

Страница 30: ...access the controller main menu for milk heater temperature settings as well as process timing follow these steps Accessories Contact Dairy Tech Inc Dairy Tech Inc 34824 CR 29 Greeley CO 80631 Phone...

Страница 31: ...31 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz USA Domestic...

Страница 32: ...32 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz England Japan...

Страница 33: ...33 Rev 4 15 14 Schematic for Model DT10 30 60G 400VAC 3P Europe...

Страница 34: ...34 Rev 4 15 14 NOTES...

Страница 35: ...er 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 r...

Страница 36: ...r 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 re...

Страница 37: ...Spigot custom flanged spigot 1 SS MP ValRelief purge valve 4 psi MP ValveClamp1 1 SS valve clamp MP ValveSS1 304SS 1 25 sanitary butterfly valve JE element 24 cartridge heating element 3900watt 3 4 di...

Страница 38: ...38 Rev 4 15 14...

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