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[13] 

Rev 4/15/14 

 

Dairy Tech, Inc. 

Service Manual:

 DT10G, DT30G &DT60G 

 

 
Filling and Emptying the Milk Drum 

 
While some dairies may elect to have the milk line pump 
directly into the pasteurizer, most dairies will be dealing with 
volumes that can be dumped into the unit from milk cans or 
collection buckets.  Try to avoid unnecessary splashing and 
provide a sturdy step for short employees who may have 
trouble comfortably dumping milk into the unit. 
 
 
 
To remove the milk: Open the spigot to fill buckets, bottles or 
storage bags. DO NOT TILT THE EQUIPMENT TO GET 
MILK OUT! This may cause undue stress on the support 
system and could potentially damage the unit or harm the 
operator. Any residual milk or colostrum can easily be wiped or 
brushed from the unit 
 

 

Energy and Time Saving Tips 

 

 

Pasteurize the milk as quickly as possible after 
collection to take advantage of the heat already in the 
milk to improve energy efficiency. This will also 
prevent the immediate heavy growth of bacteria in 
this fresh product. 

 

Avoid placing the unit in an area of high drafts to 
prevent convection heat losses while pasteurizing. 

 

Colostrum can be stored in the refrigerator for an 
extended period of time if it is handled cleanly once 
it has been pasteurized. Filling Perfect Udder™ 
Colostrum management bags allows for a disposable 
system that makes it easy to keep track of dates and 
colostrum quality. These bags also allow the product 
to be warmed more quickly when they are needed for 
the newborn and can then be fed without 
recontamination of the product. These can be ordered 
at www.calfology.com or at www.dairytechinc.com.  

 

Do not dip bottles into the tank for filling as this will 
likely contaminate the product with bacteria from the 
bottom and sides of the bottles. 

 

Always wear nitrile or latex gloves when handling 
the milk or colostrum to prevent the spread of 
pathogens from the skin surface. 

 
 

 
 
 

CLEANING THE SYSTEM  

(Be sure the equipment is powered OFF) 

 
 

 

With the stir motor stopped, raise the lid from the milk pot 
and place it on the hook on either side of the unit after 
thorough cleaning in a sink.  

 

 

Clean the following milk surfaces with hot water and an 
appropriate disinfectant. Go over all the exposed surface 
areas with the included scrub brushes and appropriate 
disinfectants. A mild abrasive pad may be used to remove 
any residue on the following components: 

 

Motor shaft, coupler and propeller (shaft can be 
unthreaded for cleaning by grasping the coupler 
with the slot facing forward and unthread the 
shaft by grasping the knurling mid shaft for a 
better grip.) 

 

Thermocouple well at bottom of pot 

 

Underside of the pasteurizer lid 

 

Milk tank and drain spigot/valve 

 

accessory spigots, pitchers or hoses 

 

Stubborn residues may be cleaned with a scour sponge if 
necessary. Avoid the overuse of acids as they may corrode 
some of the brass or aluminum parts on the equipment. 
Follow manufacturers handling recommendations for all 
chemicals. 
 
 

When Service is Required 

If you purchased the Pasteurizer from an authorized 
dealer, contact them directly with inquiries or repair 
questions. For prompt service, work through the 
troubleshooting guide in this manual to give an accurate 
description of the problem. 
 
Repair by an unauthorized service technician will void the 
warranty. 

www.dairytechinc.com

 

 
 
 
 
 
 
 
 
 
 

 
 
 
 

Warning:  
The aluminum and stainless steel drums and lids 
can cause severe burns if handled before the 
product is completely cooled. Always finish the 
cooling cycle before handling the milk. Grasp the 
lid by the handles and do not handle the milk or 
colostrum unless it has cooled.  

 

 

Содержание Platinum Series

Страница 1: ...1 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G Operator Manual Platinum Series Pasteurizers Models DT10G DT30G DT60G...

Страница 2: ...2 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G...

Страница 3: ...medical ISM radio frequency equipment Group 2 Class A EN 61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments NOTE 1 This equipment must be installed and...

Страница 4: ...ing the DT60G 8 Mounting the Control Panel 8 Mounting the DT10G onto the Base 9 Lid Storage 9 Connecting the Milk Spigot 10 Choosing and Preparing a Location 10 Criteria for Selecting a Location 10 Co...

Страница 5: ...rofile 25 Instructions for downloading a new profile to your Dairy Tech Pasteurizer from a USB memory stick 25 Control Configuration 26 HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS 27 IF TEMPERATURE NEEDS...

Страница 6: ...MMON SENSE CAUTION AND CAREFULNESS ARE FACTORS WHICH CANNOT BE BUILT INTO THE PASTEURIZER THESE FACTORS MUST BE SUPPLIED BY THE PERSON S INSTALLING MAINTAINING OR OPERATING THE PASTEURIZER Under no ci...

Страница 7: ...Surfaces include the lid plumbing fixtures electrical fixtures hoses heater body milk cabinet surfaces draining water and the milk or colostrum Touching these surfaces during operation may result in s...

Страница 8: ...he DT60G which has side mounting screws to secure the control box to the top of the cabinet The motor shaft must also be attached by inserting it through the side entry of the coupler followed by righ...

Страница 9: ...wder coated box and set the DT10G to the side Turn the white box over and move it to the location where you wish to install the machine Lift the pasteurizer and place it on the box so that the sides a...

Страница 10: ...0vac for control power in models where necessary e Floor space requirements are approx 1 yd 1M f Avoiding extremely drafty areas will improve heating efficiency of the unit g Always have 2 people lift...

Страница 11: ...CONNECTIONS SHOULD BE PERFORMED BY AN ELECTRICIAN OR OTHER TRAINED PERSONNEL The receptacle should be sharing minimal usage with other equipment to avoid unexpected outages and tripping of the breaker...

Страница 12: ...e Shooting for further information AT FIRST USE OF THE MACHINE The system must be charged with water to prevent damage to the heating elements Once the installation is completed place a couple of gall...

Страница 13: ...inate the product with bacteria from the bottom and sides of the bottles Always wear nitrile or latex gloves when handling the milk or colostrum to prevent the spread of pathogens from the skin surfac...

Страница 14: ...select a profile that you wish to run then press the return arrow key FOR THE FIRST USE OF THE MACHINE SELECT THE COLOSTRUM COOL ONLY PROFILE FOLLOW OTHER INSTRUCTIONS ON PREVIOUS PAGE You will be as...

Страница 15: ...memory remaining or power of outputs LED red lights in top indicate outputs for heating cooling and stirring of the product Main Numbers are the temperatures displayed in F or C The Dairy Tech ProVu c...

Страница 16: ...ir instructions What if the milk becomes spoiled before I pasteurize it This condition is fairly common and can happen at times even when the same successful routines have been followed There are spoi...

Страница 17: ...ze colostrum NO When done properly colostrum can be successfully pasteurized to eliminate the same pathogens that can be found in the milk They are even more dangerous in colostrum since these bacteri...

Страница 18: ...he system checked by a certified electrician before operating c Check the 1amp fuse F1 Make sure there is 115vac to and through the fuse If not replace with appropriate fuse DO NOT REPLACE WITH OVERSI...

Страница 19: ...s at the A1 and A2 tabs black and white 16awg wires on the back top of the contactor to see if it is being signaled by the SS relay If there is 115vac signal but no activation of the contactor replace...

Страница 20: ...tor is turning during the cycle It should be on during heating timing and cooling cycles Replace if it is not working c Check the bottom of the milk tank to make certain that it is being cleaned prope...

Страница 21: ...in the control for the cycle to initiate i During cooling with the 2 LED on the control lit up Is there power to the solenoid valve If the power is on and the machine has water but it will not flow re...

Страница 22: ...d or congealed a The most common cause for milk or colostrum to separate or congeal is acidification of the milk caused by two processes i Fermentation of the milk by bacteria will cause the release o...

Страница 23: ...failure This will also occur if someone shuts the unit off prior to completion of its assigned cycles and the unit will automatically restart when the toggle switch or power is restored If a long time...

Страница 24: ...profiles must individually be changed to Celsius as well This is not automatic for the profiles Decimal Point Position 123 4 Scale Input Range Lo Limit 0 make sure it is 0 when in Celsius Scale Input...

Страница 25: ...r has configured your memory stick with the appropriate files so that it can handle data that is usable by the control Remove the memory stick hold the enter button and press the up arrow twice to ret...

Страница 26: ...old the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by scrolling with the UP ARR...

Страница 27: ...ine is first turned on hold the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by s...

Страница 28: ...this 1 Step 2 Ramp Rate 3 Dwell 4 Ramp Time 5 End Select a segment by highlighting it then RETURN Here is a list of how the settings should appear in each of those segments Other profiles will have di...

Страница 29: ...amp Time Segment type ramp time Target setpoint 90 0 F this is the cool point Segment ramp time 00 00 02 Auto hold type above setpoint Auto hold band value 2 0 F Event 1 Active Event 2 Active Event 3...

Страница 30: ...access the controller main menu for milk heater temperature settings as well as process timing follow these steps Accessories Contact Dairy Tech Inc Dairy Tech Inc 34824 CR 29 Greeley CO 80631 Phone...

Страница 31: ...31 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz USA Domestic...

Страница 32: ...32 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz England Japan...

Страница 33: ...33 Rev 4 15 14 Schematic for Model DT10 30 60G 400VAC 3P Europe...

Страница 34: ...34 Rev 4 15 14 NOTES...

Страница 35: ...er 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 r...

Страница 36: ...r 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 re...

Страница 37: ...Spigot custom flanged spigot 1 SS MP ValRelief purge valve 4 psi MP ValveClamp1 1 SS valve clamp MP ValveSS1 304SS 1 25 sanitary butterfly valve JE element 24 cartridge heating element 3900watt 3 4 di...

Страница 38: ...38 Rev 4 15 14...

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