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[19] 

Rev 4/15/14 

 

Dairy Tech, Inc. 

Service Manual:

 DT10G, DT30G &DT60G 

b.

 

Is there power getting to the 
contactor?  Check voltage to the top 
of the contactor for 1L1 to ground 
120vac, 5L3 to ground 120vac. 3L2 
is neutral in 240vac dual phase 
systems such as the US. (For Euro 
240vac single phase find 240vac 
between line and neutral occupying 
1L1 and 5L3.) If no power, check 
the breaker but power will also be 
off to the unit. 

c.

 

Is the DC signal from the control 
arriving at the thermostat, and then 
passing on to the SS Relay? If signal 
comes to the thermostat but is not 
passed to the SSR during cool 
conditions, replace the thermostat. 
See diagram. 

 

 

d.

 

 Is there power getting to the heater? 
Initiate a cycle and the contactor 
should make a loud “click” as it 
activates. Check to see if the 220-
240vac is getting through the 
contactor and out of 2T1 and 6T3 on 
the bottom. If not, the contactor may 
need replacing. 

i.

 

If the contactor does not click, 
check the 115vac leads at the A1 
and A2 tabs (black and white 
16awg wires) on the back top of 
the contactor to see if it is being 
signaled by the SS relay. If there 
is 115vac signal, but no 
activation of the contactor, 
replace the contactor.  

ii.

 

If no 115vac signal to the 
contactor, check the Solid State 
Relay K1. There should be a DC 
signal though the yellow and 
orange colored wires to the relay 
and the LED on the relay should 
be lit when activated. 115vac is 
supplied to the relay through the 
black wire at position 1. Once 
signaled, there should be 115vac 
out of the black wire position 2 
to the contactor. If not, replace 
the SS Relay K1  

iii.

 

No DC signal to the SS Relay 
K1 through yellow and orange 
wires. Check to make sure the 
control is lighting up the small 
red LED for output 1 on the 
display when operating a normal 
heat cycle. If output 1 is lit but 
no DC signal is found at 
terminal 12 and 21 from the 
control, then the control may be 
damaged.  

3.

 

240VAC is getting to the heating elements 
but still no heat …. Check for continuity 
through the heating elements. If no 
continuity, replace the heating element with 
the included spare or order a replacement 
from Dairy Tech. 

 
 

Содержание Platinum Series

Страница 1: ...1 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G Operator Manual Platinum Series Pasteurizers Models DT10G DT30G DT60G...

Страница 2: ...2 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G...

Страница 3: ...medical ISM radio frequency equipment Group 2 Class A EN 61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments NOTE 1 This equipment must be installed and...

Страница 4: ...ing the DT60G 8 Mounting the Control Panel 8 Mounting the DT10G onto the Base 9 Lid Storage 9 Connecting the Milk Spigot 10 Choosing and Preparing a Location 10 Criteria for Selecting a Location 10 Co...

Страница 5: ...rofile 25 Instructions for downloading a new profile to your Dairy Tech Pasteurizer from a USB memory stick 25 Control Configuration 26 HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS 27 IF TEMPERATURE NEEDS...

Страница 6: ...MMON SENSE CAUTION AND CAREFULNESS ARE FACTORS WHICH CANNOT BE BUILT INTO THE PASTEURIZER THESE FACTORS MUST BE SUPPLIED BY THE PERSON S INSTALLING MAINTAINING OR OPERATING THE PASTEURIZER Under no ci...

Страница 7: ...Surfaces include the lid plumbing fixtures electrical fixtures hoses heater body milk cabinet surfaces draining water and the milk or colostrum Touching these surfaces during operation may result in s...

Страница 8: ...he DT60G which has side mounting screws to secure the control box to the top of the cabinet The motor shaft must also be attached by inserting it through the side entry of the coupler followed by righ...

Страница 9: ...wder coated box and set the DT10G to the side Turn the white box over and move it to the location where you wish to install the machine Lift the pasteurizer and place it on the box so that the sides a...

Страница 10: ...0vac for control power in models where necessary e Floor space requirements are approx 1 yd 1M f Avoiding extremely drafty areas will improve heating efficiency of the unit g Always have 2 people lift...

Страница 11: ...CONNECTIONS SHOULD BE PERFORMED BY AN ELECTRICIAN OR OTHER TRAINED PERSONNEL The receptacle should be sharing minimal usage with other equipment to avoid unexpected outages and tripping of the breaker...

Страница 12: ...e Shooting for further information AT FIRST USE OF THE MACHINE The system must be charged with water to prevent damage to the heating elements Once the installation is completed place a couple of gall...

Страница 13: ...inate the product with bacteria from the bottom and sides of the bottles Always wear nitrile or latex gloves when handling the milk or colostrum to prevent the spread of pathogens from the skin surfac...

Страница 14: ...select a profile that you wish to run then press the return arrow key FOR THE FIRST USE OF THE MACHINE SELECT THE COLOSTRUM COOL ONLY PROFILE FOLLOW OTHER INSTRUCTIONS ON PREVIOUS PAGE You will be as...

Страница 15: ...memory remaining or power of outputs LED red lights in top indicate outputs for heating cooling and stirring of the product Main Numbers are the temperatures displayed in F or C The Dairy Tech ProVu c...

Страница 16: ...ir instructions What if the milk becomes spoiled before I pasteurize it This condition is fairly common and can happen at times even when the same successful routines have been followed There are spoi...

Страница 17: ...ze colostrum NO When done properly colostrum can be successfully pasteurized to eliminate the same pathogens that can be found in the milk They are even more dangerous in colostrum since these bacteri...

Страница 18: ...he system checked by a certified electrician before operating c Check the 1amp fuse F1 Make sure there is 115vac to and through the fuse If not replace with appropriate fuse DO NOT REPLACE WITH OVERSI...

Страница 19: ...s at the A1 and A2 tabs black and white 16awg wires on the back top of the contactor to see if it is being signaled by the SS relay If there is 115vac signal but no activation of the contactor replace...

Страница 20: ...tor is turning during the cycle It should be on during heating timing and cooling cycles Replace if it is not working c Check the bottom of the milk tank to make certain that it is being cleaned prope...

Страница 21: ...in the control for the cycle to initiate i During cooling with the 2 LED on the control lit up Is there power to the solenoid valve If the power is on and the machine has water but it will not flow re...

Страница 22: ...d or congealed a The most common cause for milk or colostrum to separate or congeal is acidification of the milk caused by two processes i Fermentation of the milk by bacteria will cause the release o...

Страница 23: ...failure This will also occur if someone shuts the unit off prior to completion of its assigned cycles and the unit will automatically restart when the toggle switch or power is restored If a long time...

Страница 24: ...profiles must individually be changed to Celsius as well This is not automatic for the profiles Decimal Point Position 123 4 Scale Input Range Lo Limit 0 make sure it is 0 when in Celsius Scale Input...

Страница 25: ...r has configured your memory stick with the appropriate files so that it can handle data that is usable by the control Remove the memory stick hold the enter button and press the up arrow twice to ret...

Страница 26: ...old the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by scrolling with the UP ARR...

Страница 27: ...ine is first turned on hold the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by s...

Страница 28: ...this 1 Step 2 Ramp Rate 3 Dwell 4 Ramp Time 5 End Select a segment by highlighting it then RETURN Here is a list of how the settings should appear in each of those segments Other profiles will have di...

Страница 29: ...amp Time Segment type ramp time Target setpoint 90 0 F this is the cool point Segment ramp time 00 00 02 Auto hold type above setpoint Auto hold band value 2 0 F Event 1 Active Event 2 Active Event 3...

Страница 30: ...access the controller main menu for milk heater temperature settings as well as process timing follow these steps Accessories Contact Dairy Tech Inc Dairy Tech Inc 34824 CR 29 Greeley CO 80631 Phone...

Страница 31: ...31 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz USA Domestic...

Страница 32: ...32 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz England Japan...

Страница 33: ...33 Rev 4 15 14 Schematic for Model DT10 30 60G 400VAC 3P Europe...

Страница 34: ...34 Rev 4 15 14 NOTES...

Страница 35: ...er 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 r...

Страница 36: ...r 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 re...

Страница 37: ...Spigot custom flanged spigot 1 SS MP ValRelief purge valve 4 psi MP ValveClamp1 1 SS valve clamp MP ValveSS1 304SS 1 25 sanitary butterfly valve JE element 24 cartridge heating element 3900watt 3 4 di...

Страница 38: ...38 Rev 4 15 14...

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