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[6] 

Rev 4/15/14 

 

Dairy Tech, Inc. 

Service Manual:

 DT10G, DT30G &DT60G 

Introduction 

Thank you for purchasing a Dairy Tech, Inc. DT Platinum 
Series Pasteurizer. Your satisfaction with this product is very 
important to us. This guide will help you understand how your 
pasteurizer operates, and how to get the most benefit from it for 
you and your dairy operation. 

 

Disclaimers 

THIS PASTEURIZER IS INTENDED TO BE USED IN 

THE MANNER DESCRIBED IN THIS USE AND CARE 

GUIDE. IT IS NOT INTENDED TO PASTEURIZE MILK 

OR OTHER GOODS FOR HUMAN CONSUMPTION. 

 
 

Dairy Tech, Inc. has provided this use and care guide 

to assist you in the assembly, installation, and maintenance of 
your DT Platinum Series Batch Pasteurizer (the “Pasteurizer”). 
Serious injury and even death to persons and livestock can 
occur from improper installation and use of the Pasteurizer. 
Serious property damage can result from improper installation 
and use of the Pasteurizer. We recommend professional 
installation by qualified plumbers and electricians familiar with 
such devices 
 
 
 

DAIRY TECH, INC. RECOMMENDS THAT 

INSTALLATION OF ANY ELECTRICAL, MECHANICAL, 
GAS OR PLUMBING DEVICES REQUIRED FOR THE 
INSTALLATION, OPERATION AND MAINTENANCE OF 
THE DAIRY TECH PASTEURIZERS BE DONE ONLY BY 
QUALIFIED INDIVIDUALS. 
 
 

It is your responsibility or the responsibility of the 

electrician, plumber or other qualified installation expert to 
obtain all necessary permits and certifications required by your 
town, county, state or other jurisdiction before installation of 
the Pasteurizer. It is your responsibility to read and understand 
the operational requirements of the pasteurizer before using it 
and to observe all safety precautions. It is also your 
responsibility to see that your personnel are properly trained to 
operate and maintain the Pasteurizer. 
 
DAIRY TECH, INC. PROVIDES YOU WITH 
INSTRUCTIONS AND WARNINGS IN THIS USE AND 
CARE GUIDE, BUT WE ARE UNABLE TO COVER ALL 
POSSIBLE CONDITIONS AND SITUATIONS THAT MAY 
OCCUR IN YOUR DAIRY OPERATION. IT MUST BE 
UNDERSTOOD THAT COMMON SENSE, CAUTION AND 
CAREFULNESS ARE FACTORS WHICH CANNOT BE 
BUILT INTO THE PASTEURIZER. THESE FACTORS 
MUST BE SUPPLIED BY THE PERSON(S) INSTALLING, 
MAINTAINING OR OPERATING THE PASTEURIZER.

 

 

 
Under no circumstances is Dairy Tech, Inc., its directors, 
officers, shareholders or employees responsible for damage to 

property or injury to persons or livestock resulting from the 
improper installation or use of the Pasteurizer. Installation by 
an unqualified individual and improper use and improper 
maintenance may also void any equipment warranty that Dairy 
Tech, Inc. offers. 
 

 

This use and care guide is based on information and data 
considered to be accurate; however, no warranty is expressed 
or implied regarding the accuracy of the information or data 
herein or the results to be obtained from the use of this data or 
information. 
 

Please read this guide carefully and 

thoroughly before installing and operating 

the pasteurizer. 

 
If you believe the pasteurizer is operating incorrectly, please 
refer to the trouble shooting guide included with these 
instructions before calling our service department. If you still 
have questions, contact your local representative or call 1-866-
384-2697 and we will help you to address your needs.  
 

 

 
 
 
 
 
 
  

For your safety, the recommendations and information in 
the manual must be followed to minimize the risk of serious

 

burns or electrocution, as well as to prevent property 
damage, personal injury or death.

 

If you are burned by the heating coil, hot water, steam or 
hot milk:

 Contact a physician or other medical personnel for 

expert advice, or go to an emergency treatment facility. 
 
Do not feed pasteurized milk to calves without first cooling it 
back down so that it is no hotter than 110°F (43°C). Milk hotter 
than 110° can cause severe burns to the calves. 

 
Did you know? 

 
Dairy Tech, Inc. offers consultations with an independent Dairy 
Veterinarian at any time. If you have questions regarding calf 
health issues or other veterinary related topics, we would be 
glad to organize a conference call for you to discuss these. On 
site visits are also available to more thoroughly investigate any 
problems you may be encountering with calf health. 

 

 

Caution: Important 
Information 

Warning: Hot 
Surface  

High Voltage 
Warning 

Содержание Platinum Series

Страница 1: ...1 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G Operator Manual Platinum Series Pasteurizers Models DT10G DT30G DT60G...

Страница 2: ...2 Rev 4 15 14 Dairy Tech Inc Service Manual DT10G DT30G DT60G...

Страница 3: ...medical ISM radio frequency equipment Group 2 Class A EN 61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments NOTE 1 This equipment must be installed and...

Страница 4: ...ing the DT60G 8 Mounting the Control Panel 8 Mounting the DT10G onto the Base 9 Lid Storage 9 Connecting the Milk Spigot 10 Choosing and Preparing a Location 10 Criteria for Selecting a Location 10 Co...

Страница 5: ...rofile 25 Instructions for downloading a new profile to your Dairy Tech Pasteurizer from a USB memory stick 25 Control Configuration 26 HOW TO CHANGE FROM FAHRENHEIT TO CELCIUS 27 IF TEMPERATURE NEEDS...

Страница 6: ...MMON SENSE CAUTION AND CAREFULNESS ARE FACTORS WHICH CANNOT BE BUILT INTO THE PASTEURIZER THESE FACTORS MUST BE SUPPLIED BY THE PERSON S INSTALLING MAINTAINING OR OPERATING THE PASTEURIZER Under no ci...

Страница 7: ...Surfaces include the lid plumbing fixtures electrical fixtures hoses heater body milk cabinet surfaces draining water and the milk or colostrum Touching these surfaces during operation may result in s...

Страница 8: ...he DT60G which has side mounting screws to secure the control box to the top of the cabinet The motor shaft must also be attached by inserting it through the side entry of the coupler followed by righ...

Страница 9: ...wder coated box and set the DT10G to the side Turn the white box over and move it to the location where you wish to install the machine Lift the pasteurizer and place it on the box so that the sides a...

Страница 10: ...0vac for control power in models where necessary e Floor space requirements are approx 1 yd 1M f Avoiding extremely drafty areas will improve heating efficiency of the unit g Always have 2 people lift...

Страница 11: ...CONNECTIONS SHOULD BE PERFORMED BY AN ELECTRICIAN OR OTHER TRAINED PERSONNEL The receptacle should be sharing minimal usage with other equipment to avoid unexpected outages and tripping of the breaker...

Страница 12: ...e Shooting for further information AT FIRST USE OF THE MACHINE The system must be charged with water to prevent damage to the heating elements Once the installation is completed place a couple of gall...

Страница 13: ...inate the product with bacteria from the bottom and sides of the bottles Always wear nitrile or latex gloves when handling the milk or colostrum to prevent the spread of pathogens from the skin surfac...

Страница 14: ...select a profile that you wish to run then press the return arrow key FOR THE FIRST USE OF THE MACHINE SELECT THE COLOSTRUM COOL ONLY PROFILE FOLLOW OTHER INSTRUCTIONS ON PREVIOUS PAGE You will be as...

Страница 15: ...memory remaining or power of outputs LED red lights in top indicate outputs for heating cooling and stirring of the product Main Numbers are the temperatures displayed in F or C The Dairy Tech ProVu c...

Страница 16: ...ir instructions What if the milk becomes spoiled before I pasteurize it This condition is fairly common and can happen at times even when the same successful routines have been followed There are spoi...

Страница 17: ...ze colostrum NO When done properly colostrum can be successfully pasteurized to eliminate the same pathogens that can be found in the milk They are even more dangerous in colostrum since these bacteri...

Страница 18: ...he system checked by a certified electrician before operating c Check the 1amp fuse F1 Make sure there is 115vac to and through the fuse If not replace with appropriate fuse DO NOT REPLACE WITH OVERSI...

Страница 19: ...s at the A1 and A2 tabs black and white 16awg wires on the back top of the contactor to see if it is being signaled by the SS relay If there is 115vac signal but no activation of the contactor replace...

Страница 20: ...tor is turning during the cycle It should be on during heating timing and cooling cycles Replace if it is not working c Check the bottom of the milk tank to make certain that it is being cleaned prope...

Страница 21: ...in the control for the cycle to initiate i During cooling with the 2 LED on the control lit up Is there power to the solenoid valve If the power is on and the machine has water but it will not flow re...

Страница 22: ...d or congealed a The most common cause for milk or colostrum to separate or congeal is acidification of the milk caused by two processes i Fermentation of the milk by bacteria will cause the release o...

Страница 23: ...failure This will also occur if someone shuts the unit off prior to completion of its assigned cycles and the unit will automatically restart when the toggle switch or power is restored If a long time...

Страница 24: ...profiles must individually be changed to Celsius as well This is not automatic for the profiles Decimal Point Position 123 4 Scale Input Range Lo Limit 0 make sure it is 0 when in Celsius Scale Input...

Страница 25: ...r has configured your memory stick with the appropriate files so that it can handle data that is usable by the control Remove the memory stick hold the enter button and press the up arrow twice to ret...

Страница 26: ...old the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by scrolling with the UP ARR...

Страница 27: ...ine is first turned on hold the RETURN button and press the UP ARROW one time Then use the DOWN ARROW to scroll to configuration menu Press the RETURN button and enter the unlock code which is 10 by s...

Страница 28: ...this 1 Step 2 Ramp Rate 3 Dwell 4 Ramp Time 5 End Select a segment by highlighting it then RETURN Here is a list of how the settings should appear in each of those segments Other profiles will have di...

Страница 29: ...amp Time Segment type ramp time Target setpoint 90 0 F this is the cool point Segment ramp time 00 00 02 Auto hold type above setpoint Auto hold band value 2 0 F Event 1 Active Event 2 Active Event 3...

Страница 30: ...access the controller main menu for milk heater temperature settings as well as process timing follow these steps Accessories Contact Dairy Tech Inc Dairy Tech Inc 34824 CR 29 Greeley CO 80631 Phone...

Страница 31: ...31 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz USA Domestic...

Страница 32: ...32 Rev 4 15 14 Schematic for Model DT10 30 60G 200 to 240VAC 1P 50 60Hz England Japan...

Страница 33: ...33 Rev 4 15 14 Schematic for Model DT10 30 60G 400VAC 3P Europe...

Страница 34: ...34 Rev 4 15 14 NOTES...

Страница 35: ...er 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 r...

Страница 36: ...r 220vac 30amp dryer cord ME CordGrip1 1 power cord grip ME Fan 3 125 axial fan 115VAC 34CFM 12 leads ME FanFilter Fan Filter Washable Aluminum ME FuseHold fuse holder 16a 1 4 x 1 4 ME MotorGear120 re...

Страница 37: ...Spigot custom flanged spigot 1 SS MP ValRelief purge valve 4 psi MP ValveClamp1 1 SS valve clamp MP ValveSS1 304SS 1 25 sanitary butterfly valve JE element 24 cartridge heating element 3900watt 3 4 di...

Страница 38: ...38 Rev 4 15 14...

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