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213116

V1.0 - R3 (11/2020)

User Manual

مادختسلاا ليلد

Semi-automatic dispensing system for car refinishing

تارايسلا تاناهدل يكيتاموتوأ هبش بص ماظن

Содержание PPG MoonWalk

Страница 1: ...213116 V1 0 R3 11 2020 User Manual Semi automatic dispensing system for car refinishing...

Страница 2: ...cations and thus protected by International and National Intellectual Property Laws Unless otherwise indicated all references to other companies other than COROB and its affiliated companies their nam...

Страница 3: ...ure there are no foreign objects of any type in the dispensing area near the scale carriage At the end of the working day Shut the machine off using the green ON OFF switch present on the electrical b...

Страница 4: ...HIPPING HANDLING INSTALLATION 19 4 1 General information 19 4 2 Storage 19 4 3 Disposal and recycling 19 5 START UP 21 5 1 General warnings 21 5 2 Control devices and connections 22 5 3 LED light bar...

Страница 5: ...n this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of partic...

Страница 6: ...6 BLANK PAGE...

Страница 7: ...ch 4 Off line button 5 Toner pumping group upper storage rack 6 Peripheral devices label printer spectrophotometer 7 Toner pumping group working area 8 Operator touchscreen panel 9 Motor driven carria...

Страница 8: ...he Toner Pumping Groups involved in formula dispensing The scale carriage central rest position is called free slot position see picture Once the pumping groups are loaded in the rack the operator mus...

Страница 9: ...t or at the right in line or in a corner configuration In the central module above the dispensing module there is an additional storage rack Toner bottle replacement station The station can be fixed t...

Страница 10: ...arge auto body shops and mixing laboratories The machine must be used only with mixing cups within the limits set forth in chapter 2 3 with the products specified in the table of chapter 8 1 and accor...

Страница 11: ...r health handle store and dispose of these substances in keeping with current regula ons and the instruc ons provided with the product PROHIBITED The machine must not be used in di erent opera ng mode...

Страница 12: ...use the machine outdoors where it could be subjected to rain or high humidity Always isolate the machine from the power supply mains before carrying out any maintenance operations Do not use extensio...

Страница 13: ...ator Position the mixing cup so that the whole base rests on the scale plate Be careful not to accidentally drop a pumping group when moving it from the storage rack to the dispensing rack and vicever...

Страница 14: ...14 3 3 D P I 5 20 25 4 5 4 6 4 6 6 6 MSDS 3 2 7 6 4...

Страница 15: ...cci n con los dispositivos de seguridad desconectados averiados o no presentes Los paneles deben mantenerse rigurosamente cerrados CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY USE INDOORS ON...

Страница 16: ...t pose any danger When the door is closed the safety microswitch enables the carriage for movement Therefore the machine does not execute any carriage movement if the safety door is not properly close...

Страница 17: ...dedicated power supply line for the machine if not possible it is recommended to use a UPS The environment working conditions are strictly related to the type of products used ask for information from...

Страница 18: ...18 BLANK PAGE...

Страница 19: ...s must wear the following personal protective equipment and use suitable lifting equipment WARNING Check that there are no persons nearby during the loads handling operations The user is not allowed t...

Страница 20: ...20 BLANK PAGE...

Страница 21: ...fault THIS EQUIPMENT MUST BE GROUNDED Check the grounding of the power supply system before connecting the machine Do not use extension cords to power the machine Do not use multisockets to connect ot...

Страница 22: ...xecuted WARNING Pressing the off line button while a formula is being dispensed will cause dispensing to be interrupted By pressing the off line button again the machine returns to on line mode and fu...

Страница 23: ...ixed Dispensing is in progress or the machine is on line but the carriage is not in free slot position Red light fixed Fault condition hardware or software Bottle empty to be replaced Red light blinki...

Страница 24: ...24 5 5 5 5 Shut down...

Страница 25: ...s Check that all safety devices are in good working order Make sure there are no foreign objects of any type in the dispensing area near the scale carriage 6 3 Work phases The operator is guided in ru...

Страница 26: ...NLY WHEN THE ROLL BAR IS OPEN AND THE SCALE CARRIAGE IS IN THE CENTRAL FREE SLOT POSITION When the dispensing command is received the carriage moves and the pumping groups are scanned meaning their ba...

Страница 27: ...raight not under an angle and not too tight 6 5 Toner Management The function Toner Management allows to manually update the level of product for each toner Each time the toner bottle is replaced when...

Страница 28: ...st the biggest amounts are dispensed and then the smaller amounts The following configuration options are available Thinner first The machine dispenses the thinner products first then proceeds based o...

Страница 29: ...red Thecarriagestopsunderthe groupwiththebottletobereplaced Amessageisdisplayedandafter confirmation thecarriageismoved tothefreeslotposition inorderto proceedwithreplacement Dispense first the bottl...

Страница 30: ...To execute a single recirculation by choosing the group and specifying the number of pump strokes At the end of the process the carriage moves to the free slot position Open close valve To execute va...

Страница 31: ...the dispensing rack so that the dispensing process can restart without errors 1 Insert the pumping group in the station 2 Unscrew the empty bottle from the group WARNING Check that the gasket and air...

Страница 32: ...the message Toner has been replaced to automatically update the level window Toner Management WARNING In case of improper actions which caused product to pour out of the bottle clean with a piece of p...

Страница 33: ...able WARNING The frequencies are indicative since they depend on the type of products environment conditions and frequency of use of the machine Operations Frequency end of shift when necessary Clean...

Страница 34: ...t stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch the machine on chapter 5 4 See the manufacturer manual for instructions about...

Страница 35: ...ion 13 to the far right 2 Disconnect power supply chapter 5 5 3 Open the door 4 Unhook and slide all the trays towards the center to take them out one after the other from the door opening 5 Clean the...

Страница 36: ...le following the indications given in the corresponding manufacturer s user manual supplied with the machine 4 Connect power supply and switch the machine on chapter 5 4 7 7 Cleaning the bottle replac...

Страница 37: ...label as shown in the picture below Do not use the airpipe of the group you have replaced in the new spare group If necessary take a suitable new airpipe from the bag of material supplied to match it...

Страница 38: ...38 BLANK PAGE...

Страница 39: ...llowed over 95 of dispensed components and 0 1 g as maximum deviation allowed over 5 of dispensed components Thinners and additives total formula dispensing 20 g tolerance of 1 g 20 g tolerance of 5 V...

Страница 40: ...place with original spare parts Parts replacement must be exclusively carried out by COROB or COROB authorized technical personnel with the exception of the parts listed in the next section 8 4 1 Desc...

Страница 41: ...acement station Bottle station dock support Bottle station drip tray Bottle gasket Airpipe duckbill valve group 0 5 L 1 L 2 L Duckbill valve for airpipe black Toner pumping group 0 5 L 1 L 2 L Handle...

Страница 43: ...ziali commerciali e dell industria leggera Si garantisce poi che la progettazione della macchina e la relativa produzione effettuata e documentata seguendo precise procedure aziendali conformi con la...

Страница 44: ...asmuo galiotas sudaryti technin dokumentacij savo atsakomybe parei kia kad stakl s kurioms skirta i deklaracija atitinka esminius i direktyv reikalavimus Ma in direktyva 2006 42 EB Elektromagnetinio...

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