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2.2

ءازجلأا فصو

 

toner

 خض ةعومجم

 ةجاجزو مامصلا مسجو خافنمب ةخضم نم خضلا ةعومجم نوكتت

.كاسملإا ضبقمو 

toner

 فر ىلع وأ نيزختلا فر ىلع ةعومجملا ًايودي لغشملا لخدُي

 .بصلا

 زمر قصلمو يمامأ 

toner

 ـب يفيرعت قصلم ةعومجم لك كلتمت

 ،بصلا فر يف عضوملا ديدحتب ماظنلل حمسي امم ،يفلخ يطيرش

.يطيرشلا زمرلا ئراق للاخ نم

 :نيزختلا  ففرأ  تيبثت  تارقم  يف  اًضيأ  جتنملا  قصلم  دجوي

 يف ،بصلا دعب لغشملا لبِق نم ةعومجملا عضو ةداعإ اذه لِّهسُي

.اًقبسم ددحملا عضولا

 دوجو مدع ةلاح يف .رتل 

2

 و 

1

 و 

0.5

 :جتنملا تاجاجزل تاساقم ةثلاث دجوت

 بوبنأ  لوط  لضفب  ةفلتخملا  تاجاجزلاب  ةصاخلا  تاعومجملا  زيمتت  ،ةجاجزلا

.يلخادلا ةيوهتلا

 يف اًقبسم ةددحم عضاوم كلتمت رتل 

2

 خضلا تاعومجم نإف ،مجحلاب قلعتت بابسلأ

.يلفسلا نيزختلا فر

بصلا فر

 تاعومجم عضوب لغشملا موقي يذلا فرلا هنإ

.ةبيكرتلا بصب ةينعملا هيلع خضلا

 نازيملا ةبرعل يزكرملا ةحارلا عضوم ىمسُي

.)ةروصلا رظنا( »ةرحلا ةحتفلا« عضوم

 ىلع  خضلا  تاعومجم  نحش  ذيفنت  درجمب

 بيضق  ضفخ  لغشملا  ىلع  بجي  ،فرلا

 بيضق ريرحت نكمي لا .فقوتي ىتح ةلاملإا

 ةحتفلا عضوم يف ةبرعلا تناك اذإ لاإ ةلاملإا

.ةرحلا

نازيملاو تامامصلا ةعومجم تاذ ةبرعلا

 يوتحت ةعومجم ىلع ةبوبصملا تايمكلا سيقي يذلا نازيملا تَّبثُي

 .تامامصلاو تاعرجلا ةخضم يف مكحتت يتلا تاكرحملا ىلع

 ةفلتخملا 

toner

 ـلا تحت ةعومجملا لقن متي ،ةيلآ ةبرع للاخ نم

.ةبيكرتلا بصل

 حاتفم عم )كرحتم يقاو ءاطغ( نامأ بابب ةيمحم بصلا ةقطنم

 بابلاو تاكرحت ةيأ ةنيكاملا ذفنت لا .)

3.5

 لصفلا( ناملأل قيقد

 مدع رز ىلع طغضلا دنع وأ ةلاملإا بيضق حتف دنع وأ حوتفم

.لاصتلاا

 ليهستل )عفرلا تلاصو( ةئيهتلا تلاصو نم ةلسلس ديروت متي

 ةطقن نم نكمم ناكم برقأ يف طلخلا تاوبع عضوو زكرمتلا

.تاعرجلا بص

ةقحلملا ةزهجلأا

 لثم  ةزهجأ  ليصوت  نكمي  ،ةقحلملا  ةزهجلأا  عضو  ةقطنم  يف

.يئوضلا فيطلا سايقمو تاقصلملا ةعباط

2.2  Description of units

Toner pumping group

The pumping group is made up of a bellow pump, valve 

body, toner bottle and gripping handle.
The  operator  manually  docks  the  group  in  the 

dispensing or storage rack.
Each group has a toner identification label at the front 

and a barcode label on the back, that allows the system 

to match the toner position in the dispensing rack, by 

means of a barcode reader.
A product label is also placed in the storage rack docks: 

this helps the operator to re-position the group after 

dispensing in the defined storage position.
There  are  three  sizes  product  bottles:  0.5,  1  and  2  litres.  When  no 

bottle is screwed, you can distinguish the groups by the length of the 

internal inlet air pipe.
For size reasons, the 2-liter pumping groups have pre-set positions in 

the lower storage rack.

Dispensing rack

This  is  the  rack  where  the  operator 

puts  the  Toner  Pumping  Groups 

involved in formula dispensing.
The scale carriage central rest position 

is  called  “free  slot”  position  (see 

picture).
Once the pumping groups are loaded 

in the rack, the operator must lower a 

special roll-bar provided until it locks. 

The roll-bar can only be released if the 

carriage is in the free slot position.

Carriage with valve group and weighing scale

The  scale  that  weighs  the  dispensed  amounts  is 

mounted on a group holding also the motors to drive 

the dispensing pump and valves. By means of a motor-

driven carriage, the group is moved under the various 

toners involved in the formula to be dispensed.
The  dispensing  zone  is  protected  by  a  safety  door 

(movable  guard),  with  safety  microswitch  (chapter 

3.5). The machine does not execute any movements 

if the door is open,  the roll-bar is open or the off-line 

button pressed.
A  set  of  adapters  (risers)  are  available,  to  facilitate 

centering and positioning of the mixing cups as near to 

the dispensing point as possible.

Peripheral devices

The  peripheral  devices,  such  as  label  printer  and 

spectrophotometer,  can  be  connected  and  placed  in 

this area.

Содержание PPG MoonWalk

Страница 1: ...213116 V1 0 R3 11 2020 User Manual Semi automatic dispensing system for car refinishing...

Страница 2: ...cations and thus protected by International and National Intellectual Property Laws Unless otherwise indicated all references to other companies other than COROB and its affiliated companies their nam...

Страница 3: ...ure there are no foreign objects of any type in the dispensing area near the scale carriage At the end of the working day Shut the machine off using the green ON OFF switch present on the electrical b...

Страница 4: ...HIPPING HANDLING INSTALLATION 19 4 1 General information 19 4 2 Storage 19 4 3 Disposal and recycling 19 5 START UP 21 5 1 General warnings 21 5 2 Control devices and connections 22 5 3 LED light bar...

Страница 5: ...n this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of partic...

Страница 6: ...6 BLANK PAGE...

Страница 7: ...ch 4 Off line button 5 Toner pumping group upper storage rack 6 Peripheral devices label printer spectrophotometer 7 Toner pumping group working area 8 Operator touchscreen panel 9 Motor driven carria...

Страница 8: ...he Toner Pumping Groups involved in formula dispensing The scale carriage central rest position is called free slot position see picture Once the pumping groups are loaded in the rack the operator mus...

Страница 9: ...t or at the right in line or in a corner configuration In the central module above the dispensing module there is an additional storage rack Toner bottle replacement station The station can be fixed t...

Страница 10: ...arge auto body shops and mixing laboratories The machine must be used only with mixing cups within the limits set forth in chapter 2 3 with the products specified in the table of chapter 8 1 and accor...

Страница 11: ...r health handle store and dispose of these substances in keeping with current regula ons and the instruc ons provided with the product PROHIBITED The machine must not be used in di erent opera ng mode...

Страница 12: ...use the machine outdoors where it could be subjected to rain or high humidity Always isolate the machine from the power supply mains before carrying out any maintenance operations Do not use extensio...

Страница 13: ...ator Position the mixing cup so that the whole base rests on the scale plate Be careful not to accidentally drop a pumping group when moving it from the storage rack to the dispensing rack and vicever...

Страница 14: ...14 3 3 D P I 5 20 25 4 5 4 6 4 6 6 6 MSDS 3 2 7 6 4...

Страница 15: ...cci n con los dispositivos de seguridad desconectados averiados o no presentes Los paneles deben mantenerse rigurosamente cerrados CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY USE INDOORS ON...

Страница 16: ...t pose any danger When the door is closed the safety microswitch enables the carriage for movement Therefore the machine does not execute any carriage movement if the safety door is not properly close...

Страница 17: ...dedicated power supply line for the machine if not possible it is recommended to use a UPS The environment working conditions are strictly related to the type of products used ask for information from...

Страница 18: ...18 BLANK PAGE...

Страница 19: ...s must wear the following personal protective equipment and use suitable lifting equipment WARNING Check that there are no persons nearby during the loads handling operations The user is not allowed t...

Страница 20: ...20 BLANK PAGE...

Страница 21: ...fault THIS EQUIPMENT MUST BE GROUNDED Check the grounding of the power supply system before connecting the machine Do not use extension cords to power the machine Do not use multisockets to connect ot...

Страница 22: ...xecuted WARNING Pressing the off line button while a formula is being dispensed will cause dispensing to be interrupted By pressing the off line button again the machine returns to on line mode and fu...

Страница 23: ...ixed Dispensing is in progress or the machine is on line but the carriage is not in free slot position Red light fixed Fault condition hardware or software Bottle empty to be replaced Red light blinki...

Страница 24: ...24 5 5 5 5 Shut down...

Страница 25: ...s Check that all safety devices are in good working order Make sure there are no foreign objects of any type in the dispensing area near the scale carriage 6 3 Work phases The operator is guided in ru...

Страница 26: ...NLY WHEN THE ROLL BAR IS OPEN AND THE SCALE CARRIAGE IS IN THE CENTRAL FREE SLOT POSITION When the dispensing command is received the carriage moves and the pumping groups are scanned meaning their ba...

Страница 27: ...raight not under an angle and not too tight 6 5 Toner Management The function Toner Management allows to manually update the level of product for each toner Each time the toner bottle is replaced when...

Страница 28: ...st the biggest amounts are dispensed and then the smaller amounts The following configuration options are available Thinner first The machine dispenses the thinner products first then proceeds based o...

Страница 29: ...red Thecarriagestopsunderthe groupwiththebottletobereplaced Amessageisdisplayedandafter confirmation thecarriageismoved tothefreeslotposition inorderto proceedwithreplacement Dispense first the bottl...

Страница 30: ...To execute a single recirculation by choosing the group and specifying the number of pump strokes At the end of the process the carriage moves to the free slot position Open close valve To execute va...

Страница 31: ...the dispensing rack so that the dispensing process can restart without errors 1 Insert the pumping group in the station 2 Unscrew the empty bottle from the group WARNING Check that the gasket and air...

Страница 32: ...the message Toner has been replaced to automatically update the level window Toner Management WARNING In case of improper actions which caused product to pour out of the bottle clean with a piece of p...

Страница 33: ...able WARNING The frequencies are indicative since they depend on the type of products environment conditions and frequency of use of the machine Operations Frequency end of shift when necessary Clean...

Страница 34: ...t stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch the machine on chapter 5 4 See the manufacturer manual for instructions about...

Страница 35: ...ion 13 to the far right 2 Disconnect power supply chapter 5 5 3 Open the door 4 Unhook and slide all the trays towards the center to take them out one after the other from the door opening 5 Clean the...

Страница 36: ...le following the indications given in the corresponding manufacturer s user manual supplied with the machine 4 Connect power supply and switch the machine on chapter 5 4 7 7 Cleaning the bottle replac...

Страница 37: ...label as shown in the picture below Do not use the airpipe of the group you have replaced in the new spare group If necessary take a suitable new airpipe from the bag of material supplied to match it...

Страница 38: ...38 BLANK PAGE...

Страница 39: ...llowed over 95 of dispensed components and 0 1 g as maximum deviation allowed over 5 of dispensed components Thinners and additives total formula dispensing 20 g tolerance of 1 g 20 g tolerance of 5 V...

Страница 40: ...place with original spare parts Parts replacement must be exclusively carried out by COROB or COROB authorized technical personnel with the exception of the parts listed in the next section 8 4 1 Desc...

Страница 41: ...acement station Bottle station dock support Bottle station drip tray Bottle gasket Airpipe duckbill valve group 0 5 L 1 L 2 L Duckbill valve for airpipe black Toner pumping group 0 5 L 1 L 2 L Handle...

Страница 42: ...42 The PPG logo MoonWalk PaintManager and TouchMix are registered trademarks of PPG Industries Ohio Inc 2019 PPG Industries Ohio Inc All rights reserved...

Страница 43: ...ziali commerciali e dell industria leggera Si garantisce poi che la progettazione della macchina e la relativa produzione effettuata e documentata seguendo precise procedure aziendali conformi con la...

Страница 44: ...asmuo galiotas sudaryti technin dokumentacij savo atsakomybe parei kia kad stakl s kurioms skirta i deklaracija atitinka esminius i direktyv reikalavimus Ma in direktyva 2006 42 EB Elektromagnetinio...

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