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Xenus XTL

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax:  781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

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RoHS

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

DESCRIPTIOn

Xenus combines CAnopen networking with 100% digital control of 

brushless or brush motors in an off-line powered package that can 

operate  from  single  or  three-phase  mains  with  continuous  power 

output to 4 kW.

Standard models use quad A/B digital encoders for feedback. Two 

other versions are available for use with resolvers or sin/cos analog 

encoders.

Xenus  operates  as  a  Motion  Control  Device  under  the  DSP-402 

protocol of the CAnopen DS-301 V4.01 (En 50325-4) application 

layer.  DSP-402  modes  supported  include:  Profile  Position,  Profile 

Velocity, Profile Torque, Interpolated Position (PVT), and Homing.

Drive  commissioning  is  fast  and  simple  using  CME 2  software 

operating under Windows

®

 communicating with Xenus via CAn or an 

RS-232 link. CAn address selection is by a 16-position rotary switch 

on the front panel. If there are more than fifteen devices on a CAN 

bus, the additional address bits needed can come from programmable 

inputs, or can be set in flash memory. Profile Position Mode does 

a complete motion index on command with S-curve acceleration & 

deceleration, top speed, and distance programmable. In PVT mode, 

the controller sends out a sequence of points each of which is an 

increment of a larger, more complex move than a single index or 

profile. The drive then uses cubic polynomial interpolation to “connect 

the dots” such that the motor reaches each point (Position) at the 

specified velocity (Velocity) at the prescribed time (Time). 

Homing  mode  is  configurable  to  work  with  a  variety  of  limit, 

index, and home switches such that the drive moves the motor 

into a position that has an absolute reference to some part of the 

machine. Eleven logic inputs are programmable as limit or home 

switches,  stepper/encoder  pulse  inputs,  reset,  digital  torque  or 

velocity reference, or motor over-temperature. A twelfth input is 

dedicated to the drive Enable function. Three programmable logic 

outputs are for reporting a drive fault or other status indications. 

A fourth optically-isolated output can drive a motor brake from 

the ex24 Vdc power supply or can be programmed as a 

logic output.

In addition to CAnopen motion commands, Xenus can operate as 

a stand-alone drive. Current and velocity modes accept ±10 Vdc 

analog, digital 50% PWM or PWM/polarity inputs. In position mode 

inputs  can  be  incremental position  commands from  step-motor 

controllers in Pulse/Direction or CW/CCW format, ±10 Vdc analog, 

or  A/B  quadrature  commands  from  a  master-encoder.  Pulse  to 

position ratio is programmable for electronic gearing.

Power output of the drive varies with the input power which can 

range from 100 to 240 Vac, and from 47 to 63 Hz. Either single 

or three phase mains can be used giving Xenus the ability to work 

in  the  widest  possible  range  of  industrial  settings.  Signal  and 

control circuits are isolated from the high-voltage power supply 

and inverter stage that connect to the mains. A +24 Vdc input 

powers control circuits for keep-alive operation permitting the drive 

power stage to be completely powered down without losing position 

information or communications with the control system.

Control Modes 

•  Indexer, Point-to-Point, PVT

 

•  Camming, Gearing, Position, Velocity, Torque

Command Interface

 

• 

Stepper commands 

  Single-ended or Differential selectable

 

•  CANopen/DeviceNet

 

•  ASCII and discrete I/O

 

•  ±10V position/velocity/torque command

 

•  PWM velocity/torque command

 

•  Master encoder (Gearing/Camming)

Communications

 

•  CANopen/DeviceNet

 

•  RS232

Feedback

 

•  Digital quad A/B encoder

 

•  Analog sin/cos encoder (-S versions)

 

•  Resolver (-R versions)

 

•  Secondary encoder / emulated encoder out

 

•  Digital Halls

I/O - Digital

 

•  12 inputs, 4 outputs

Accessories

 

•  External regen resistors

 

•  External edge filter

Dimensions: mm [in]

 

•  7.5 x 5.5 x 2.5 [191 x 140 x 64]

Model

Vac

Ic

Ip

XTL-230-18

100 - 240

6

18

XTL-230-36

100 - 240

12

36

XTL-230-40

100 - 240

20

40

Add -S to part numbers above for sin/cos feedback, 

or add -R for resolver feedback models.

Содержание Xenus R10 Series

Страница 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Страница 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Страница 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Страница 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Страница 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Страница 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Страница 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Страница 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Страница 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Страница 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Страница 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Страница 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Страница 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Страница 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Страница 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Страница 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Страница 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Страница 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Страница 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Страница 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Страница 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Страница 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Страница 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Страница 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Страница 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Страница 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Страница 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Страница 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

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