background image

PIn

SIGnal

PIn

SIGnal

1

frame Gnd

6

STo-1(+)

2

STo-1(+)

7

STo-1(-)

3

STo-1(-)

8

STo-PWr

4

STo-2(+)

9

STo-Gnd

5

STo-2(-)

DANGER

Refer to the Xenus Plus Compact STO Manual 

The information provided in the Xenus Plus dual-axis STo user manual must be
considered for any application using the XPC drive STo feature.

Failure to heed this warning can cause equipment damage, injury, or death.

+HV

PWM

Outputs

*

Channel 1

Frame Ground

STO-Bypass (6.5 mA)

STO-Gnd (Sgnd)

J4

STO-IN1+

STO-IN2+

Channel 2

FPGA

UVW PWM

Channel 3

STO-IN2-

STO-IN1-

STO-IN1+

STO-IN1-

2

3

1

4

5

6

7

8

9

EN

Gate

Drivers

FPGA

PWM

Enable

1

6

9

5

Bypass Plug Connections

Jumper pins:

2-4, 3-5, 6-8, 7-9 *

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

 

P/N 16-01436 Rev 01 

  

Page 7 of 28

RoHS

Xenus

 

PLUS

Compact

 CANopen

XPC

1

6

9

5

S

AFETY

Sto CoNNeCtoR

J4 SIGnalS

safe torque off (sto)

deSCrIPTIon

The XPC provides the Safe Torque off (STo) function as defined in IeC 61800-5-2. Three opto-couplers are provided which, when de-energized, prevent 

the upper and lower devices in the PWm outputs from being operated by the digital control core. This provides a positive off capability that cannot be 

overridden by the control firmware, or associated hardware components. When the opto-couplers are activated (current is flowing in the input diodes), 

the control core will be able to control the on/off state of the PWm outputs.

Current must flow

 

 through all of the  

opto-couplers before  

the drive can be 

enabled

STo byPaSS (muTInG)

In order for the PWm outputs of the drive to be activated, current must be flowing through all of the opto-couplers that are connected to the 

 

STo-1 and STo-2 terminals of J4, and the drive must be in an enabled state. When the opto-couplers are off, the drive is in a Safe Torque off 

(STo) state and the PWm outputs cannot be activated by the control core to drive a motor. This diagram shows connections that will energize all of 

the opto-couplers from an internal current-source. When this is done the STo feature is overridden and control of the output PWm stage is under 

control of the digital control core.

 

If not using the STO feature, these connections must be made in order for the 

drive 

to be enabled.

STo byPaSS ConneCTIonS

InSTallaTIon

* STo bypass connections on 

the XPC and  

Xenus Xel/XPl models are 

different. If both drives are 

installed in the same cabinet, 

the diode should be wired as 

shown to prevent damage that 

could occur if the STo bypass 

connectors are installed on the 

wrong drive. The diode is not 

required for STo bypass on the 

XPC and can be replaced by a 

wire between pins 7 and 9.

Содержание Xenus PLUS Compact CANopen Series

Страница 1: ...r encoder out Absolute SSI EnDat 2 1 2 2 Absolute A Tamagawa Absolute A Panasonic Absolute A Format Sanyo Denki Absolute A BiSS B C Other Digital Halls I O Digital 6 High speed inputs 1 Motor over tem...

Страница 2: ...Opto isolated single ended 15 30 Vdc compatible bi polar with common return to 24V or ground Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical Maximum working vol...

Страница 3: ...motor sensor resistance increases Feedback loss Programmable to detect loss of A OR B encoder channels or loss of A OR B OR X channels Command Signal Loss CANopen master stops cyclical updates networ...

Страница 4: ...A X X SL SL S S signals 4 wire Clock output from XPC Data is input from encoder X S channels for absolute encoders use ISL3178 bi directional line driver receivers Halls Digital U V W Single ended 120...

Страница 5: ...controlled with a single connection to the user s CAN interface A CAN terminator should be placed in the last drive in the chain The XP2 NK connector kit provides a D Sub adapter that plugs into a CA...

Страница 6: ...ommunications rs 232 serial ascii communication protocol RS 232 multi drop The RS 232 specification makes no allowance for more than two devices on a serial link But multiple XPC drives can communicat...

Страница 7: ...are components When the opto couplers are activated current is flowing in the input diodes the control core will be able to control the on off state of the PWM outputs Current must flow through all of...

Страница 8: ...IN5 IN6 Duty 0 100 Curr Vel Pol Dir Curr Vel Pol Dir IN5 IN6 IN3 IN4 IN5 IN6 IN3 IN4 Curr Vel Curr Vel No Function Duty 50 50 no connection Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 0143...

Страница 9: ...lute encoder signals Input Output Select MAX3362 S S 2 Wire digital absolute encoder signals Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 9 of 28 RoHS XenusPLUS Compact CAN...

Страница 10: ...r Emulated A B signals Enc B Enc X B B X X Enc A Incremental Encoder J6 Control Frame Ground A A Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 10 of 28 RoHS XenusPLUS Compac...

Страница 11: ...s Short Circuit Amp Over Temperature Motor Over Temp Over Voltage Under Voltage Feedback Error Motor Phasing Error Following Error Command Input Fault Motor Wiring Disconnected STO Active Optional Fau...

Страница 12: ...lUp 5V PullDown 0V IN1 2 5V FEEDBACK CONNECTOR 12V max C1 C1 2 5V MAX3096 MAX3096 IN3 5 J6 Control IN4 6 R1 R1 5V R2 R2 5V IN3 5 J6 Control IN4 6 5V 5V C1 R1 R2 C1 R1 R2 MAX3096 12V max Copley Control...

Страница 13: ...J5 J6 4 99k 4 7V IN7 4 7k 4 7k 4 7k 4 7k INCOM 4 99k 4 7V IN8 4 99k 4 7V IN9 4 99k 4 7V IN10 24V 24V GND 24V Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 13 of 28 RoHS Xenu...

Страница 14: ...16 22 31 37 44 1 5V Shield Frame Gnd AIN AIN Vref J6 D A F G 10V Sgnd OUTn 300mA max at 24 Vdc Vdc J6 OUTn 1 80 min 36V SSR Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 14...

Страница 15: ...t CANopen XPC Brake output Opto isolated Flyback diode for inductive load 24V Compatible Connection for external 24V power supply Programmable functions CMOS buffer 74AHCT1G125 Programmable functions...

Страница 16: ...MAX3097 receiver has differential inputs with fault protections for the following conditions Short circuits line line This produces a near zero voltage between A A which is below the differential faul...

Страница 17: ...two signals SCLK and SDATA Data is sent in 8 bit bytes LSB first The SCLK signal is only active during transfers Data is clocked out on the falling edge and clock in on the rising edge of the Master...

Страница 18: ...se coils Cable should be sized for the continuous current rating of the motor Motor cabling should use twisted shielded conductors for CE compliance and to minimize PWM noise coupling into other circu...

Страница 19: ...mpact ENCODER DIGITAL HALLS TEMP SENSOR DIGITAL A A B B X Vcc 0V X A A B B X X Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 19 of 28 RoHS XenusPLUS Compact CANopen XPC The...

Страница 20: ...x Enc Sin Enc Sin Enc Cos Enc Cos Enc Index Enc Index BRUSHLESS U V W MOTOR U V BRUSH MOTOR Xenus Plus Compact Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 20 of 28 RoHS Xe...

Страница 21: ...STO Gnd 5 STO IN1 J1 J3 J4 J5 J6 24 24 BRK 24V RTN SAFETY L1 L2 L3 U V W BRAKE MOTOR POWER XenusPlus 5 min x10 x1 DEVICE ID NETWORK ERR L A RUN L A RS 232 A B AMP J8 J7 J2 Copley Controls 20 Dan Road...

Страница 22: ...38 n c 9 IN3 HS 24 n c 39 n c 10 IN4 HS 25 OUT3 ISO 40 OUT3 ISO 11 IN5 HS 26 OUT2 ISO 41 OUT2 ISO 12 IN6 HS 27 OUT1 ISO 42 OUT1 ISO 13 IN7 ISO 28 INCOM ISO 43 n c 14 IN8 ISO 29 n c 44 Sgnd 15 IN9 ISO...

Страница 23: ...22 11 0 43 2 x 20 2 x 0 75 White Altech 2794 0 14 6 57 8 2 32 1 7 07 3 0 12 5 0 20 11 0 43 2 x 20 2 x 0 75 Gray TE 966144 2 15 0 59 8 0 31 1 70 07 2 8 11 5 0 20 10 39 2 x 22 2 x 0 50 White TE 966144...

Страница 24: ...capacitor filtered to produce internal DC bus which the PWM stage converts into voltages that drive either three phase brushless or DC brush motors An internal solid state switch and power resistor pr...

Страница 25: ...voltage to get the energy that must be dissipated in the regen resistor Use 240 Vac 75J 17J 58 J Step 3 Divide the regen energy by the continuous power rating of 20 Watts to get the dwell time that ca...

Страница 26: ...7 54 191 4 4 55 115 6 4 72 119 8 4 8 19 5 mind Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 26 of 28 RoHS XenusPLUS Compact CANopen XPC DIMENSIONS IN MM Notes 1 Recommende...

Страница 27: ...Xenus Plus 5 min x10 x1 DEVICE ID S1 S2 NETWORK ERR L A RUN L A RS 232 A B AMP J8 J7 OUT IN J2 J1 J3 J4 J5 J6 FEEDBACK CONTROL 24 24 BRK 24V RTN SAFETY L1 L2 L3 U V W BRAKE MOTOR POWER Xenus Plus 5 m...

Страница 28: ...1 J5 Feed back Connector high density DB 26M 26 position male solder cup Norcomp 180 026 103L001 1 Metal Backshell DB 15 RoHS 3M 3357 9215 1 J6 Control Connector high density DB 44M 44 position male s...

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