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Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

 

P/N 16-01436 Rev 01 

  

Page 2 of 28

RoHS

Xenus

 

PLUS

Compact

 CANopen

XPC

 

Test conditions: Wye connected load: 2 mH line-line. ambient temperature = 25 °C. Power input = 230 Vac, 60 Hz, 1 Ø

MoDel

 

XPC-230-09 

XPC-230-12  

XPC-230-15

oUtPUt CURReNt

 

Peak Current 

9 (6.4) 

12 (8.5) 

15 (10.6) 

adc (arms, sinusoidal)

 

 

Peak time 

s

 

 

Continuous current  

3 (2.12) 

6 (4.24) 

7.5 (5.3) 

adc (arms, sinusoidal)

InPuT PoWer 

 

mains voltage, phase, frequency 

100~240 

100~240 

100~240 

Vac, ±10%, 1Ø or 3Ø, 47~63 Hz

 

 

maximum mains Current,  (

Note 2

4.7 

9.4 

11.8 

arms 1Ø

 

 

 

2.6 

5.2 

6.5 

arms 3Ø

 

 

+24 Vdc  Control power 

 

+20~32 Vdc required for operation (note 3_

 

 

                         7.5 W (Typ, no load on +5V outputs), ≤ 18 W, (max, both +5V outputs @ 500 ma)

dIGITal ConTrol 

 

digital Control loops 

Current, velocity, position. 100% digital loop control

 

 

Sampling rate (time) 

Current loop: 16 kHz (62.5 µs), Velocity & position loops: 4 kHz (250 µs)

 

 

bus voltage compensation 

Changes in bus or mains voltage do not affect bandwidth

 

 

minimum load inductance 

200 µH line-line

 

 

resolution 

12-bit capture of u & V phase currents

Command InPuTS

  Canopen 

Profile Position-Velocity-Torque, Interpolated position, Homing

 

Stand-alone mode 

  analog torque, velocity, position reference 

±10 Vdc, 12 bit resolution 

dedicated differential analog input

 

  digital position reference 

Pulse/direction, CW/CCW 

Stepper commands (4 mHz maximum rate)

 

   

quad a/b encoder 

2 m line/sec, 8 mcount/sec (after quadrature)

 

  digital torque & velocity reference 

PWm , Polarity 

PWm = 0% - 100%, Polarity = 1/0

 

   

PWm 50% 

PWm = 50% ±50%, no polarity signal required

 

   

PWm frequency range 

1 kHz minimum, 100 kHz maximum

 

   

PWm minimum pulse width 

220 ns

 

  Indexing 

up to 32 sequences can be launched from inputs or aSCII commands.

 

  Camming 

up to 10 Cam tables can be stored in flash memory

 

  aSCII 

rS-232, 9600~115,200 baud, 3-wire, rJ-11 connector

dIGITal InPuTS

  [In1,2] 

digital, Schmitt trigger, 1.5 µs rC filter, 24 Vdc compatible, 15 k

 programmable pull-up/downs to +5 Vdc/ground, 

 

   

Vt+ ≥ 3.15 Vdc, VT- ≤ 1.13 Vdc

 

  [In3,4,5,6] 

Programmable as 4 single-ended or 2 differential pairs, 100 ns rC filter, 5 Vdc typical, 12 Vdc max

 

   

10 k

 programmable pull-up/down per input to +5 Vdc/ground, 

 

   

Se: Vin-lo ≤ 2.3 Vdc, Vin-HI ≥ 2.7 Vdc, VH = 45 mV typ, dIff: Vin-lo ≤ 200 mVdc, Vin-HI ≥ 200 mVdc, VH = 45 mV typ,

 

  [In7,8,9,10] 

opto-isolated, single-ended, ±15~30 Vdc compatible, bi-polar, with common return to +24V or ground

 

   

rated impulse ≥ 800 V, Vin-lo ≤ 6.0 Vdc, Vin-HI ≥ 10.0 Vdc, Input current ±3.6 ma @ ±24 Vdc, typical

 

   

maximum working voltage with respect to signal ground: 32 Vdc

 

  [In11] 

motor overtemp signal on feedback connector, Schmitt trigger, 24 Vdc compatible

 

   

330 µs rC filter, 4.99k pullup to +5 Vdc,  Vt+ ≥ 3.15 Vdc, VT- ≤ 1.13 Vdc

 

   

Programmable for other functions if not used for motemp

analoG InPuT

 

[aIn±] 

differential, ±10 Vdc, 5.06 k

 input impedance, 12-bit resolution

Safe Torque off (STo)

function 

PWm outputs are inactive and current to the motor will not be possible when the STo function is asserted

 

Standard 

designed to IeC-61508-1, IeC-61508-2, IeC-61800-5-2, ISo-13849-1

 

Safety Integrity level  SIl 3, Category 3, Performance level d

 

Inputs 

2 two-terminal: STo-In1+,STo-In1-, STo-In2+, STo-In2-

 

Type 

opto-isolators, 24V compatible, Vin-lo ≤ 6.0 Vdc or open, Vin-HI ≥ 15.0 Vdc,

 

Input current (typical)  STo-In1: 9.0 ma, STo-In2: 4.5 ma

 

response time 

2 ms from Vin ≤6.0 Vdc to interruption of energy supplied to motor

 

Reference 

Xenus Plus Compact STO Manual 

RS-232 PoRt

  Signals 

rxd, Txd, Gnd in 6-position, 4-contact rJ-11 style modular connector, non-isolated

 

  mode 

full-duplex, dTe serial communication port for drive setup and control, 9,600 to 115,200 baud

 

  Protocol 

binary and aSCII formats

dIGITal ouTPuTS

  [ouT1~3] 

opto-isolated SSr, two-terminal, 300 ma max, 24 V tolerant, series 1 Ω resistor, 36 V Zener flyback diode

 

   

rated impulse ≥ 800 V

 

  [ouT4] 

High-speed CmoS buffer, +5V max, ±8 ma into 560 Ω (minimum)

 

  [ouT5] 

motor brake control: opto-isolated, current-sinking with flyback diode to +24 Vdc, 1 adc max

CAN PoRtS

 

format 

dual rJ-45 receptacles, isolated from signal ground, max working voltage with respect to signal ground: 32 Vdc

 

 

Protocol 

Canopen Cia-402

5V ouTPuTS

number 

2: +5Vout1 on the feedback connector (J5), +5Vout2 on the control connector (J6) for the multi-mode encoder

 

ratings 

+5 Vdc @ 500 ma each output, 1000 ma total for both outputs, thermal and overload protected

noTeS:

1. brake output is programmable as motor brake, or as general purpose digital output

2. The actual mains current is dependent on the mains voltage, and motor load and operating conditions. The maximum mains Currents shown above occur when the 

drive is operating from the maximum input voltage and is producing the rated peak and continuous output currents at the maximum output voltage.

general specIfIcatIons

Содержание Xenus PLUS Compact CANopen Series

Страница 1: ...r encoder out Absolute SSI EnDat 2 1 2 2 Absolute A Tamagawa Absolute A Panasonic Absolute A Format Sanyo Denki Absolute A BiSS B C Other Digital Halls I O Digital 6 High speed inputs 1 Motor over tem...

Страница 2: ...Opto isolated single ended 15 30 Vdc compatible bi polar with common return to 24V or ground Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical Maximum working vol...

Страница 3: ...motor sensor resistance increases Feedback loss Programmable to detect loss of A OR B encoder channels or loss of A OR B OR X channels Command Signal Loss CANopen master stops cyclical updates networ...

Страница 4: ...A X X SL SL S S signals 4 wire Clock output from XPC Data is input from encoder X S channels for absolute encoders use ISL3178 bi directional line driver receivers Halls Digital U V W Single ended 120...

Страница 5: ...controlled with a single connection to the user s CAN interface A CAN terminator should be placed in the last drive in the chain The XP2 NK connector kit provides a D Sub adapter that plugs into a CA...

Страница 6: ...ommunications rs 232 serial ascii communication protocol RS 232 multi drop The RS 232 specification makes no allowance for more than two devices on a serial link But multiple XPC drives can communicat...

Страница 7: ...are components When the opto couplers are activated current is flowing in the input diodes the control core will be able to control the on off state of the PWM outputs Current must flow through all of...

Страница 8: ...IN5 IN6 Duty 0 100 Curr Vel Pol Dir Curr Vel Pol Dir IN5 IN6 IN3 IN4 IN5 IN6 IN3 IN4 Curr Vel Curr Vel No Function Duty 50 50 no connection Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 0143...

Страница 9: ...lute encoder signals Input Output Select MAX3362 S S 2 Wire digital absolute encoder signals Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 9 of 28 RoHS XenusPLUS Compact CAN...

Страница 10: ...r Emulated A B signals Enc B Enc X B B X X Enc A Incremental Encoder J6 Control Frame Ground A A Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 10 of 28 RoHS XenusPLUS Compac...

Страница 11: ...s Short Circuit Amp Over Temperature Motor Over Temp Over Voltage Under Voltage Feedback Error Motor Phasing Error Following Error Command Input Fault Motor Wiring Disconnected STO Active Optional Fau...

Страница 12: ...lUp 5V PullDown 0V IN1 2 5V FEEDBACK CONNECTOR 12V max C1 C1 2 5V MAX3096 MAX3096 IN3 5 J6 Control IN4 6 R1 R1 5V R2 R2 5V IN3 5 J6 Control IN4 6 5V 5V C1 R1 R2 C1 R1 R2 MAX3096 12V max Copley Control...

Страница 13: ...J5 J6 4 99k 4 7V IN7 4 7k 4 7k 4 7k 4 7k INCOM 4 99k 4 7V IN8 4 99k 4 7V IN9 4 99k 4 7V IN10 24V 24V GND 24V Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 13 of 28 RoHS Xenu...

Страница 14: ...16 22 31 37 44 1 5V Shield Frame Gnd AIN AIN Vref J6 D A F G 10V Sgnd OUTn 300mA max at 24 Vdc Vdc J6 OUTn 1 80 min 36V SSR Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 14...

Страница 15: ...t CANopen XPC Brake output Opto isolated Flyback diode for inductive load 24V Compatible Connection for external 24V power supply Programmable functions CMOS buffer 74AHCT1G125 Programmable functions...

Страница 16: ...MAX3097 receiver has differential inputs with fault protections for the following conditions Short circuits line line This produces a near zero voltage between A A which is below the differential faul...

Страница 17: ...two signals SCLK and SDATA Data is sent in 8 bit bytes LSB first The SCLK signal is only active during transfers Data is clocked out on the falling edge and clock in on the rising edge of the Master...

Страница 18: ...se coils Cable should be sized for the continuous current rating of the motor Motor cabling should use twisted shielded conductors for CE compliance and to minimize PWM noise coupling into other circu...

Страница 19: ...mpact ENCODER DIGITAL HALLS TEMP SENSOR DIGITAL A A B B X Vcc 0V X A A B B X X Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 19 of 28 RoHS XenusPLUS Compact CANopen XPC The...

Страница 20: ...x Enc Sin Enc Sin Enc Cos Enc Cos Enc Index Enc Index BRUSHLESS U V W MOTOR U V BRUSH MOTOR Xenus Plus Compact Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 20 of 28 RoHS Xe...

Страница 21: ...STO Gnd 5 STO IN1 J1 J3 J4 J5 J6 24 24 BRK 24V RTN SAFETY L1 L2 L3 U V W BRAKE MOTOR POWER XenusPlus 5 min x10 x1 DEVICE ID NETWORK ERR L A RUN L A RS 232 A B AMP J8 J7 J2 Copley Controls 20 Dan Road...

Страница 22: ...38 n c 9 IN3 HS 24 n c 39 n c 10 IN4 HS 25 OUT3 ISO 40 OUT3 ISO 11 IN5 HS 26 OUT2 ISO 41 OUT2 ISO 12 IN6 HS 27 OUT1 ISO 42 OUT1 ISO 13 IN7 ISO 28 INCOM ISO 43 n c 14 IN8 ISO 29 n c 44 Sgnd 15 IN9 ISO...

Страница 23: ...22 11 0 43 2 x 20 2 x 0 75 White Altech 2794 0 14 6 57 8 2 32 1 7 07 3 0 12 5 0 20 11 0 43 2 x 20 2 x 0 75 Gray TE 966144 2 15 0 59 8 0 31 1 70 07 2 8 11 5 0 20 10 39 2 x 22 2 x 0 50 White TE 966144...

Страница 24: ...capacitor filtered to produce internal DC bus which the PWM stage converts into voltages that drive either three phase brushless or DC brush motors An internal solid state switch and power resistor pr...

Страница 25: ...voltage to get the energy that must be dissipated in the regen resistor Use 240 Vac 75J 17J 58 J Step 3 Divide the regen energy by the continuous power rating of 20 Watts to get the dwell time that ca...

Страница 26: ...7 54 191 4 4 55 115 6 4 72 119 8 4 8 19 5 mind Copley Controls 20 Dan Road Canton MA 02021 USA P N 16 01436 Rev 01 Page 26 of 28 RoHS XenusPLUS Compact CANopen XPC DIMENSIONS IN MM Notes 1 Recommende...

Страница 27: ...Xenus Plus 5 min x10 x1 DEVICE ID S1 S2 NETWORK ERR L A RUN L A RS 232 A B AMP J8 J7 OUT IN J2 J1 J3 J4 J5 J6 FEEDBACK CONTROL 24 24 BRK 24V RTN SAFETY L1 L2 L3 U V W BRAKE MOTOR POWER Xenus Plus 5 m...

Страница 28: ...1 J5 Feed back Connector high density DB 26M 26 position male solder cup Norcomp 180 026 103L001 1 Metal Backshell DB 15 RoHS 3M 3357 9215 1 J6 Control Connector high density DB 44M 44 position male s...

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