C.P.Bourg BB3002 PUR Скачать руководство пользователя страница 5

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Operator Manual

Page 5

Initial issue: 05/08

Latest revision: 12/14

4.12.4 Thickness value of the last booklet bound: ...................................................... BB3002

4.12.5 Accessing the advanced menu: ....................................................................... BB3002

4.12.6 Exit roller mode: ............................................................................................... BB3002

4.12.7 Checking the opening/closing the BBR or Start/Stop the conveyor: ................ BB3002

5 . Preparing the binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . bb3002

5.1 Loading the cover station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

5.2 Adjusting the cover position on the book . . . . . . . . . . . . . . . . . . . . BB3002

5.3 Cover picking and separators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

5.3.1 Separators: ......................................................................................................... BB3002

5.3.2 Cover suction: ..................................................................................................... BB3002

5.4 Not available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

5.5 Creasing depth adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

6 . special applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bb3002

6.1 Binding of sewed book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

6.2 Binding of a top stitched brochures . . . . . . . . . . . . . . . . . . . . . . . . BB3002

6.3 Not available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

6.4 Multicreasing mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

6.5 “Doctor” booklet application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

7 . Using the PUR c Melter . . . . . . . . . . . . . . . . . . . . . . . . . . bb3002

7.1 Refilling the PUR C Melter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

7.1.1 Opening .............................................................................................................. BB3002

7.1.2 Closing ............................................................................................................... BB3002

7.1.3 Operation with the lid closed .............................................................................. BB3002

7.1.4 Extended production stop .................................................................................. BB3002

7.2 Purging System Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

7.3 Adjusting the pressure for PUR C Melter . . . . . . . . . . . . . . . . . . . . BB3002

8 . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bb3002

8.1 Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

8.2 Replacing the dust bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

8.3 Supplies and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

8.4 Adjusting Temperature on PUR C Melter. . . . . . . . . . . . . . . . . . . . BB3002

8.5 Tips for successful operation:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . BB3002

9 . Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . bb3002

100

10 . Mechanical troubleshooting . . . . . . . . . . . . . . . . . . . . bb3002

101

11 . common glueing defects . . . . . . . . . . . . . . . . . . . . . . bb3002

102

bbl

12 . Using the binder with the bbl . . . . . . . . . . . . . . . . . . . . . bbl

104

12.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBL

104

Содержание BB3002 PUR

Страница 1: ...OPERATOR MANUAL Initial issue 05 08 Latest revision 12 14 9 134 089 For BB3002 BB3102 and BB3202 with PUR VersaPail system and PUR Compact system...

Страница 2: ...he exclusive property of c p bourg s a It is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the pro...

Страница 3: ...over clamp BB3002 22 2 4 5 Creasing module optional BB3002 23 2 4 6 Cover loading BB3002 23 2 4 7 Binder output BB3002 24 2 4 8 Reception of books in the BBR module optional BB3002 24 2 5 PUR C Glue c...

Страница 4: ...ing the thickness of the glue film BB3002 62 4 8 JOB menu BB3002 63 4 8 1 Correction of the paper pile thickness to be bound BB3002 64 4 8 2 Setting the thickness of the glue film BB3002 65 4 8 3 Sett...

Страница 5: ...Binding of a top stitched brochures BB3002 85 6 3 Not available BB3002 85 6 4 Multicreasing mode BB3002 86 6 5 Doctor booklet application BB3002 88 7 Using the PUR C Melter BB3002 89 7 1 Refilling the...

Страница 6: ...hooting Guide BBL BBL 116 BBC 15 Using the Binder with the BBC BBC 121 15 1 Introduction BBC 121 15 2 General description BBC 122 15 3 Operation modes BBC 123 15 3 1 Perfect Binding Mode On line BBC 1...

Страница 7: ...Operator Manual Page 7 Initial issue 05 08 Latest revision 11 08 Environmental compliance 141...

Страница 8: ...mpiler BBC form the complete BB3202 unit This module allows using the BB3002 in in line mode behind a printer or nearline behind a sheet feeder See chapter 15 Using the Binder with the BBC page 121 Th...

Страница 9: ...Operator Manual BB3002 Page 9 Initial issue 05 08 Latest revision 11 08 BB3002...

Страница 10: ...ates a high burning risk if you touch the hot glue This label is located near the milling blade It a high risk of injury to your hands if you touch indicates the rotating tools ATTENTION These safety...

Страница 11: ...MODEL SER N BB3002 3P PE 60 Hz 208 220 230 240 V 12 A MADE IN BELGIUM BY c p bourgS A B 1340 Ottignies rue des Technologies 22 Tel 32 10 62 22 11 Fax 32 10 61 36 38 3P PE 50 Hz 230 240 380 400 415 V...

Страница 12: ...tion essential before connecting supply ATTENTION Courant de fuite lev Raccordement la terre indispensable avant le raccordement au r seau 9 139 163A WARNING High leakage earth connection connecting s...

Страница 13: ...n the machine To avoid any risk of creating potential hazards no Bourg equipment should be modified except by qualified technical personnel Always use materials recommended by C P Bourg and developed...

Страница 14: ...mption operation 2500 W 7500 W 25 500 Btu h Power consumption maximum 3500 W 8500 W Safety class I IEC 536 Protective earth connection CE IEC 60950 1 for class A Protection class IP 20 IEC 529 IP 54 N...

Страница 15: ...3500 W 450 W GUN 124 W HOSE 1650 W MELTER Safety class I IEC 536 Protective earth connection TBD Protection class IP 20 IEC 529 TBD Noise level Lpa 76 dB A at operator position 62 db at 1 meter 3 3 ft...

Страница 16: ...02m 6 62ft 0 75m 2 46ft 0 8m 2 6ft 0 8m 2 6ft 0 8m 2 6ft 0 8m 2 6ft 2 41m 7 9ft 1 35m 4 43ft 0 60m 1 96ft External paper dust collector PUR VERSAPAIL BB 3002 0 54m 1 7ft 1 19m 3 9ft 0 38m 1 2ft 2 02m...

Страница 17: ...the pull value after cross linking is very good The bound products should be handled very carefully within the first 24 hours even after stacking Avoid mechanical force Pull value measurements after...

Страница 18: ...pe and format External waste paper collection Standard Book counter Standard Creasing and lateral gluing Standard Electrical adjustment of milling depth Standard Adjustable jogger vibration Standard D...

Страница 19: ...eneral description of the binder 1 Main power switch 2 Manual loading area 3 NA 4 Pedal 5 Safety barriers 6 Indicator lights 7 Emergency stop button 8 Front panel 9 Cover station 10 Intermediate conve...

Страница 20: ...ription of the gluing process Place a set of pages in the carriage jaws Start a gluing cycle withdrawing your hands outside the loading area Automatic process with cover Jogging Milling Roughing Gluei...

Страница 21: ...ng module jogger The vibration of the jogger plate re aligns the block of paper to be bound 2 4 2 Milling module The milling module roughs the edge of the bundle of paper to be bound This helps the gl...

Страница 22: ...t of the application slit 1 as soon as the application module closes This ensures exact adhesive edges The guide 2 adjustment is done automatically in acordance to the booklet width 2 4 4 Cover clamp...

Страница 23: ...asing module optional The creasing module can create folds in the cover to make it easier to open the book It also makes it possible to obtain bindings with folding wings 2 4 6 Cover loading The cover...

Страница 24: ...lows down the book before its output 2 4 8 Reception of books in the BBR module optional The bound books are finally received and stored in a high capacity module the BBR Output roller Note Risk of in...

Страница 25: ...Glue consumption Consumption for a glue spine length of 297mm The amount of glue used for purging is not taken into account This graph is valid for glue PLANATOL 2880 JOWAT 600 37 and HENKEL 3317 This...

Страница 26: ...he binder Before binding you must first Program the job using the graphical interface see chapter 4 Graphical Interface UI page 34 If necessary place the covers in the cover station see chapter 5 1 Lo...

Страница 27: ...e 27 Initial issue 05 08 Latest revision 11 08 3 1 6 To start the Dust Collator Open the cover 1 Push the button I 2 Do not close the cover 1 close the cover stop emergency After a stop emergency push...

Страница 28: ...es not power off the VersaPail Melter PUR C 2 Powering up the binder ON1 The second position provides power to the machine POWER ON 3 Placing the binder on stand by ON2 The third position corresponds...

Страница 29: ...is ready green light ON turn ON the binder 2 Press the green button on the loading console All the initialisation operations take place 3 The green indicator lights up to show that the machine is read...

Страница 30: ...In this way the glue gun can begin to heat up before the operator arrives and the glue will be at the right temperature when the operator starts work Here is a sample timetable To access the TIMER me...

Страница 31: ...that the space where the book to be bound is inserted can be adjusted Green button This button has 3 functions 1 Closing the carriage jaws so that the space where the book to be bound is inserted can...

Страница 32: ...e light barrier the machine will carry out an emergency stop Orange light An orange light indicates that the glue has not yet reached the required temperature The glue is either too hot or too cold Fl...

Страница 33: ...erator is in danger for example press the emergency stop button 3 3 6 Reinitialising the binder To reinitialise the binder release the emergency stop button if it has been pressed and press the green...

Страница 34: ...OMATIC menu For automatic job programming 2 ADVANCED menu For programming the binding parameters for the cover 3 JOB menu For accessing settings during use 4 FILE menu For managing and saving jobs to...

Страница 35: ...ue temperature will fall to the stand by temperature The pump also stops However the operator can vary this temperature from VersaPail PUR C melter User Interface 4 Machine ready to operate green traf...

Страница 36: ...and the binder It enables the user to configure the binder to achieve the desired effect Entering parameters Button placement The value of certain parameters may be increased or reduced This is the ca...

Страница 37: ...the icon to the right of the screen Choice of language Various languages are available The operator can easily switch from one to another by selecting the corresponding flag The language chosen mainly...

Страница 38: ...g cycle the operator must press the green button on the loading console twice having inserted the pages in the carriage jaws and withdrawn his hands from the loading area Initial opening of carriage j...

Страница 39: ...e icon 1 2 Next select the AUTO function by pressing the second icon 2 WARNING This button activates the AUTO function To reinitialise the binding and cover clamp parameters press the button If the AU...

Страница 40: ...ion level Using the bar graph the level of suction used to pick up the cover can be changed By default the suction level is set with the value AUTO which means the suction adapts according to the cove...

Страница 41: ...the back of the last page of the book to be bound facing you In brief The automatic menu enables easy use of the binder No programming is required to configure the binder settings The binding and cove...

Страница 42: ...mp parameters with and without the AUTO menu Parameters set with the AUTO menu Parameters set automatically according to the book to be bound Parameters set without the AUTO menu Parameters set manual...

Страница 43: ...pine of the book and courtesy creases No folding wings 6 mm between the courtesy crease and the crease on the book s spine Height of cover on the front of the book height of book Output mode Free Cove...

Страница 44: ...ntical thicknesses and formats In this case starting with the second book the various initialisations picking up and creasing the cover etc are performed before the operator places the paper in the ca...

Страница 45: ...irst counter displays the total number of jobs completed since the machine was first put in service 2 Pressing this icons changes the binder from series or semi series mode to unit mode The icon indic...

Страница 46: ...de 1 The first counter displays the total number of jobs completed since the machine was first put in service 2 Pressing this icons changes the binder from series or semi series mode to unit mode The...

Страница 47: ...ttom of the screen 4 This button resets the running counter to zero 5 This button allows you to set the number of books required in series mode in this case 50 The value of this counter is also displa...

Страница 48: ...able via the UI As a reminder the SEMI SERIES mode is used when the operator wishes to produce a series of books with identical formats but different thicknesses In this case starting from the second...

Страница 49: ...tton enables you to change the unit volume of a glue Slug 2 Press this button when a Slug has been put into the melter See chapter 7 1 Refilling the PUR C Melter page 89 3 This value indicates air hei...

Страница 50: ...ear the selection of the AUTO function Press the key 2 To return to the AUTO menu press the same button again The structure of the screen depends on the selected menu With the advanced menu 1 Cover pa...

Страница 51: ...ver to be picked up Two operating modes are possible depending on whether or not the AUTO function is active If the AUTO function is active The suction level is automatically adjusted according to the...

Страница 52: ...the parameters for cover clamping of the book 4 6 1 Selecting with cover or without cover mode BLOCK mode Pressing this button activates with cover mode Pressing this button activates without cover mo...

Страница 53: ...E mode The cover is positioned symmetrically over the spine of the book When the paper is loaded into the carriage jaws the operator must place the back of the last page of the book facing him FIRST N...

Страница 54: ...easing options and cover parameters to enter depend on whether N FIRST CENTRE or FIRST N mode has been selected With N FIRST mode Note Covers with folding wings are only available in this mode When th...

Страница 55: ...tor wishes A default values of 6 mm positioned upwards is proposed This is the ideal default value for the use of optional lateral glueing Creases 5 and 6 enable the production of books with folding w...

Страница 56: ...owing widths The width of the front wing width 3 which is set to 90 mm by default The width of the back wing depending on the length of the cover The width of the front cover 1 and back cover 2 By def...

Страница 57: ...centre of the cover they will always be positioned on the spine whatever be the thickness of the book When the paper is loaded into the carriage jaws the operator must place the back of the last page...

Страница 58: ...rriage jaws the operator must place the front of the first page of the book facing him Cover wings are not available The values to enter are 1 The total length of the cover 2 The position of the court...

Страница 59: ...perator Manual BB3002 Page 59 Initial issue 05 08 Latest revision 11 08 4 6 3 In WITHOUT COVER mode Pressing activates without cover mode Block mode In this mode no cover parameters need to be entered...

Страница 60: ...7 1 Setting the carriage movement speed Automatic carriage movement speed Depending on the thickness of the book and the milling depth the binder automatically calculates the carriage movement speed...

Страница 61: ...deactivate milling 2 Reduce the milling depth by 0 5 mm 3 Increase the milling depth by 0 5 mm Note If Block mode is selected there will be no notching by default and the milling tools will automatica...

Страница 62: ...value below 0 mm the glue cut off will be beyond the edges of the book Glue will thus be applied to the whole spine of the book Maximum value 60 mm Front glue cut off Back glue cut off 4 7 4 Setting...

Страница 63: ...gs make it possible to get the most out of your BB3002 for delicate and or specific jobs Note When a new job is created settings 1 2 3 4 5 and 6 are given their AUTO values This means that these param...

Страница 64: ...function NOT activated The thickness correction can be modified manually by the operator Button Activation Deactivation of the AUTO function Manual change of the thickness correction When the correct...

Страница 65: ...4 8 4 Setting the spine pressure This button enables you to change the pressure applied to the spine of the book during clamping Two operating modes are possible depending on whether or not the AUTO...

Страница 66: ...the vibration This button toggles the vibration of the jogger plate and enables you to modify the amplitude of the vibration The vibration of the jogger plate straightens the sheets in the paper bundl...

Страница 67: ...o the conveyor The book is therefore not realigned before being output on the conveyor Note In padding mode only output modes 2 and 4 are possible 4 8 10 Configuring front and back glue cut offs This...

Страница 68: ...diagram can be positioned exactly on the edge of the book s spine Modification in steps of 0 2 mm Maximum value 5 mm The procedure is the same for the front cover 4 8 12 Adjusting the cover position...

Страница 69: ...set to their AUTO values Choose the required parameters and options for the book you wish to produce in the AUTOMATIC ADVANCED and JOB menus When the values for the book have been selected return to t...

Страница 70: ...tor selects the required job by pressing the icon The name of the job is then displayed at the top of the screen If the operator wishes to modify a job it must first be opened as explained above The j...

Страница 71: ...enters stand by mode The target temperature is set to Min or Max temperature To access the TIMER menu turn the binder s main switch to the third position ON2 The following image will appear on the sc...

Страница 72: ...tional and ready to produce a book Examples of warning messages Glue gun level too low Dust bag full Dust evacuation obstructed It is advisable to follow the instructions in warning messages to avoid...

Страница 73: ...o lock the U I The screen saver starts Enter the password 1234 to unlock the U I 4 12 1 Setting the date and time To change the time press the hours minutes or seconds A numeric keypad will be display...

Страница 74: ...it is possible to Restart the touch screen UI To completely reinitialize the UI software Restart the binder s computer PLC To completely reinitialize the binder software WARNING A power OFF ON does n...

Страница 75: ...to access the technicians advanced menu An alphanumeric keyboard will appear on the screen and a password will be requested Only qualified technicians will know this password giving access to the adv...

Страница 76: ...ok Note The maximum opening is 60 mm The operator can modify the opening by pressing on left of the button to reduce the value or on right to increase the value This button is only available if a BBR...

Страница 77: ...e the magnetic side guides Place the pile of covers against the front guides and the cover guide Note Visible face downwards Front page towards front guides in N FIRST and Centred modes Back page towa...

Страница 78: ...over in relation to the book Adjust the position of the cover registration stop using the ridged knob 1 to align the cover correctly on the document 1 turn of the knob moves the guide 1 mm Straighteni...

Страница 79: ...n the cover correctly on the document 1 turn of the knob moves the guide 1 mm Button 2 is used to adjust the squareness of the cover on the book Adjust the inclination of the register guide using the...

Страница 80: ...JOB menu page 63 Adjust the position number and type of the separators to optimise cover separation Place the separators just above the pile of covers as shown in the diagram above Adjust the height o...

Страница 81: ...he covers on the cover station tray In the above example the cover leaves the letter D visible Unscrew the cursor 1 and adjust its position so that the letter D appears The principle is to adjust the...

Страница 82: ...Operator Manual BB3002 Page 82 Initial issue 05 08 Latest revision 11 08 5 4 Not available...

Страница 83: ...depth adjustment Adjust the depth of the crease depending on the used cover For that purpose use the lever 1 Lower the lever 1 to increase the pressure in order to obtain sufficient deep notch in the...

Страница 84: ...beforehand The jogger plate is slightly lower than in non sewed mode The edge of the book to be bound is closer to the gluing gun this helps the glue adhere to the paper better Accessing the sewed mo...

Страница 85: ...ng of a top stitched brochures Binding of a top stitched brochures can be made if the distance between the staple and the paper edge AFTER MILLING is superior or equal to 5 mm If the staple is at a di...

Страница 86: ...multi creasing system is available only if the option is installed on the machine If the option is installed the use of Automatic and Advanced menu does not change but 2 icons are added on the screen...

Страница 87: ...s downwards or deselected Note In mode N 1 or 1 N the length of the front cover has to be clearly notified through the operator Keep to position specifications for creases on cover see chapter 4 6 2 2...

Страница 88: ...lding wing folds back against the first one and closes the booklet To access the Doctor booklet application you have to Enter the advanced menu of cover nipping then select the module N 1 and 2 crease...

Страница 89: ...ssembly back over the tank until the locking pin 2 latches in place Turn the handle 1 slowly clockwise You will hear the dry air entering tank and displacing moist air that entered while the lid was o...

Страница 90: ...on surface Note In case of standby higher than 3 hours without grease on the gun openings the system must be purged 1 Press the Tools button 1 then the button illustrating the PUR System 2 2 Starting...

Страница 91: ...or Manual BB3002 Page 91 Initial issue 05 08 Latest revision 09 14 Warning Risk of burns Wear safety glasses and heat protective gloves Close the covers pay attention to the wheel handle OR PUR C Vers...

Страница 92: ...he purge button on the touch screen Glue will begin to fill cup reservoir Fill cup until glue is fresh and without air Releasing purge button will stop the flow of adhesive 5 Once purging is complete...

Страница 93: ...utton to exit the menu 7 When the purge cup has been removed press yes to confirm 8 Purge sequence is complete Reinitialise the binder by pressing the green button Warning To avoid any possibility of...

Страница 94: ...osity of the glue and the thickness of the book Adjust the pressure by turning the appropriate button Glue HENKEL QR3317 and PLANATOL 2880 Viscosity 3500 mPa s at 130 Adjusting Compressed air Value De...

Страница 95: ...pplied with the machine Weekly General cleaning of the machine Milling Make sure there is no waste paper in the milling unit and the pipes Glue gun Purge the system and clean the excess of glue by ope...

Страница 96: ...at the binder can continue to operate but you are strongly advised to replace the bag to avoid adverse binding quality Shake the filter cloth bag every day to avoid that the message appears untimely E...

Страница 97: ...lace 3 weeks Pail open installed in the system 9196037 Glue Purmelt HENKEL QR3317 2Kg PUR C 9196034 Glue Planatol 2880 2Kg PUR C 9195048 Glue Purmelt HENKEL QR3317 20Kg VersaPail KIT 9590023 For PUR V...

Страница 98: ...nd hold the Hose key 2 for three seconds The display on area B flashes Use the arrows to modify the value or the keypad to enter the setpoint temperature recommended by the manufacturer of the hot mel...

Страница 99: ...eded Keep tank temperature 10 20 C lower than the applicator depending on adhesive type and usage rate If the melter will not used for more than 5 days the system must be purged with cleaner depending...

Страница 100: ...4 types of guides are supplied with the machine Use the most appropriate guides in order that the sheets are effeciently held up in the carriage and the operator can easily guide the book block into...

Страница 101: ...ader is too high Check the glue spreader The pages are warped where the glue is applied spread out The paper is too weak for notching Check the cutter Check the paper quality The covers suffer from na...

Страница 102: ...e Running temperature Adhesive and or roller temperature too low Nail head Check Cover press too tight Height of back pressure Honeycomb film Check Glue and roller temperature Moisture in the cover or...

Страница 103: ...Operator Manual BBL Page 103 Initial issue 09 13 Latest revision BBL...

Страница 104: ...d flexibility The BB3002 binder coupled with the automatic Bourg Book Loader BBL form the complete BB3102 unit This ergonomic option enables automatic book block feeding into the binder This manual is...

Страница 105: ...e thickness 1 to 60mm to be processed by the binder It is not necessary for every space between separators to be filled with a book block 12 5 Daily productivity The BB3102 has been designed to enable...

Страница 106: ...2 6ft 2 41m 7 9ft 1 35m 4 43 0 60m 1 96ft 3 35m 11 64ft 0 8m 2 6ft 0 8m 2 6ft 2 02m 6 62ft 0 86m 2 86ft 0 8m 2 6ft 0 8m 2 6ft 2 41m 7 9ft 1 35m 4 43 0 60m 1 96ft 3 35m 11 64ft 0 8m 2 6ft 0 80m 2 6ft...

Страница 107: ...fications for cover are the same as for the BB3002 see chapter 2 General description page 18 195 to 370mm 7 7 to 14 5 MAX 60mm 2 36 MIN 1mm 0 04 139 to 320mm 5 5 to 12 60 BOOKLET DIMENSIONS Size Min 1...

Страница 108: ...325 booklets h 40 mm 40 pockets 1610 mm 225 Kg 310 booklets h 50 mm 30 pockets 1509 mm 211 Kg 250 booklets h 60 mm 30 pockets 1811 mm 253 Kg 240 booklets h Booklet thickness Number of available pocke...

Страница 109: ...into its slot Load the book blocks in the BBL against the registered table on the operator side placing the side that has to be bound at the bottom according to the selected mode 1 to N centered or N...

Страница 110: ...the book loader is in standby a pedal can be used to manually move the conveyor belt forward and therefore easily load the BBL Note When the BB3002 binder is connected to the BBL the activation of th...

Страница 111: ...ne on a BB3102 it is necessary to select the off line mode and to open the cover which gives access to the loading area of the BB3002 3 Spine binding Press on the keypad which appears on the screen an...

Страница 112: ...ness of the book block Auto mode is deactivated the vibration time is manually adjustedwith the bargraph The time can be adjusted from 0 25 seconds to 2 seconds and this adjustment can be made while t...

Страница 113: ...ng to the binder This function allows you to reset the machine and resume whenever possible the transfer of the book block in process to the jogger ATTENTION The doors must be closed This button allow...

Страница 114: ...is done via the TOOLS menu For this menu functions for the binder are described in chapter 4 2 PREFERENCES menu page 37 The only specifically function dedicated to the BBL is the paper size used by de...

Страница 115: ...revision 13 4 ALARM menu When an alarm message is displayed on the screen press the Alarm button A screen with different messages appears Press an animation shows the way to resolve the error Refer to...

Страница 116: ...de cover BBL TOP COVER OPEN Close the interlock closing the top cover BBL MANUAL LOADING COVER OPEN Close the interlock closing the manual loading cover BBL MAIN INTERLOCK OPEN Release the emergency s...

Страница 117: ...side cover and check that the forks of the lift are free in depth BBL PUSHER HOMING FAILED Open the side cover and check that the forks of the lift are free vertically BBL OPEN CLOSE CLAMP HOMING FAI...

Страница 118: ...k that the translational movement of the clamp is not obstructed by an obstacle The clamp can be moved manually BBL SEPARATOR NOT PRESS IN The separator that is aligned with his 2 ba es on both sides...

Страница 119: ...hat the BBL may perform a full reset BBL CONVEYOR BLOCKED Open the side cover and check that there is not too much pressure on the side ba es result of a paper jam for example Open the side cover and...

Страница 120: ...Operator Manual BBC Page 120 Initial issue 09 13 Latest revision BBC...

Страница 121: ...and ensures a constant productivity of on demand books Its cover creasing system is performed by a knives matrix method which guarantees both quality and flexibility The BB3002 binder together with t...

Страница 122: ...der with Tag 71 and a Bourg Book Compiler BBC that compiles sheets or single fold signatures coming from previous device into a stack and transfers the stack into the modified Binder The Transfer Modu...

Страница 123: ...et or signatures if you use a BPRF between BSF and BBC If signatures are used milling depth must be adapted When used in EVA configuration BB3202 may be used in Padding mode book without cover 15 3 3...

Страница 124: ...1 to 60 mm 0 04 to 2 36 including stuff fluff book unevenness Min thickness may be increased based on printer productivity requirements or when using very heavy covers or paper rigidity 195 to 370mm 7...

Страница 125: ...02m 6 62ft 0 86m 2 86ft 0 8m 2 6ft 0 8m 2 6ft 0 85m 2 8ft 2 41m 7 9ft 1 35m 4 43ft 0 60m 1 96ft 1 50m 4 9ft 0 8m 2 6ft 15 6 2 BB3202 with PUR Compact System 0 8m 2 6ft 2 02m 6 62ft 0 86m 2 86ft 0 8m...

Страница 126: ...ate Up to 300 sheets per minute A4 format Note Using sheet flipper for all sheets may reduce maximum input rate Productivity Up to 300 books per hour Note May be impacted by printer by number of creas...

Страница 127: ...bin This bin function can also be used to purge the printer See Sheet flipper description page 129 3 Loading mode Allows the operator to select the BBC s loading mode On line corresponds to the BBC s...

Страница 128: ...top in the BB3002 s carriage clamp Two operating modes are available the Auto mode turned on or off Auto mode is activated the vibration time automatically adjusts according to the thickness of the bo...

Страница 129: ...same way 2 Sheets delivered in a bad way should be flipped to avoid a manual manipulation to put the sheets in the right order to be bind In this case all the sheets are flipped in order to be stack i...

Страница 130: ...G IIEZOOGOO ZEGIPPGIP 1 RECTO EFOPFZEGG ZERETPGFGZRGZEGG GERGRGHHRG IIEZOOGOO ZEGIPPGIP 1 RECTO EFOPFZEGG ZERETPGFGZRGZEGG GERGRGHHRG IIEZOOGOO ZEGIPPGIP FLIP AREA COMPILER AREA FLAT SHEET FROM FEEDER...

Страница 131: ...Operator Manual BBC Page 131 Initial issue 09 13 Latest revision Initial issue 08 13 Latest revision 12 14 Final result FLIP AREA COMPILER AREA FOLDED SHEET 1 FLIP OFF GLUE SIDE 3...

Страница 132: ...Operator Manual BBC Page 132 Initial issue 09 13 Latest revision Initial issue 08 13 Latest revision 12 14 Final result 1 FLIP ON FLIP AREA COMPILER AREA FOLDED SHEET GLUE SIDE 4...

Страница 133: ...erator Manual BBC Page 133 Initial issue 09 13 Latest revision Initial issue 08 13 Latest revision 12 14 Final result FLIP AREA COMPILER AREA FOLDED SHEET 1 2 2 2 2 1 1 2 FLIP ON 1 FLIP OFF GLUE SIDE...

Страница 134: ...rator Manual BBC Page 134 Initial issue 09 13 Latest revision Initial issue 08 13 Latest revision 12 14 Final result 2 FLIP ON FLIP AREA COMPILER AREA FOLDED SHEET 2 2 2 2 1 1 1 FLIP OFF 2 1 GLUE SIDE...

Страница 135: ...hile a book block is transfering to the binder This function allows you to reset the machine and resume whenever possible the transfer of the book block in process to the jogger ATTENTION The doors mu...

Страница 136: ...ES is done via the TOOLS menu For this menu functions for the binder are described in chapter 4 2 PREFERENCES menu page 37 The only specifically function dedicated to the BBC is the paper size used by...

Страница 137: ...Operator Manual BBC Page 137 Initial issue 09 13 Latest revision 08 14 16 4 ALARM menu When an alarm message is displayed on the screen press the Alarm button A screen with different messages appears...

Страница 138: ...ance for BBC In case of a jam or other problems you can open the Top Cover 1 in order to reach the compiling area then open baffle A B and C Baffle B must be open before baffle C The cover 2 allows re...

Страница 139: ...Operator Manual BBC Page 139 Initial issue 09 13 Latest revision You can also use the knurled Knob 3 to clear the paper path 3 3...

Страница 140: ...reversibly when exposed to moisture in the environment and also degrades from exposure to high temperature over time 1 Observe the level in the software to determine when to at least 20 min before run...

Страница 141: ...doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc d...

Страница 142: ...i dispositivi elettrici ed elettronici a fine vita venga gestito in conformit con le normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni s...

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