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5-1

Operating Instructions

Operator Manual

126360-627

5

ROUTINE MAINTENANCE

Maintenance procedures described in Sections 5 and 7 should be performed
regularly at the intervals indicated, using the preventive schedule in Table 5-1
as a guide. Local conditions (amount of usage, etc.) may require more frequent
maintenance than indicated. Refer to Section 7 for list of replacement parts.

Maintain a record of all maintenance procedures performed on the unit.

If an operating problem occurs, refer to Section 6, Troubleshooting.

NOTE:

 Never permit unqualified persons to service the light.

Table 5-1. Preventive Maintenance Schedule for Gemini Lighting System

Service Required

Minimum Frequency

1.0 Preparation for Preventive Maintenance

1.1 Discuss equipment with operators.

Each  inspection

1.2 Follow appropriate safety procedures; prepare unit for PM.

Each  inspection

2.0 Each Lighthead

2.1 Check lamp sockets and bulbs for deterioration.

Each  inspection

2.2 Verify proper rotation of lighthead in yoke.

Each  inspection

2.3 Verify proper rotation of yoke about the suspension arm.

Each  inspection

2.4 Check the lens yoke/suspension arm attachement.

Each  inspection

2.5 Verify lens is securely attached.

Each  inspection

2.6 Check condition of lens. Clean/replace if needed.

Each  inspection

2.7 Verify that sterile handle support is securely attached and

Each  inspection

sterile handle properly threads onto support. Verify that
nonsterile handle is securely attached.

3.0 Each Suspension Arm Assembly

3.1 Check arm assembly for equal raise/lower forces and drift.

Each  inspection

Adjust if needed.

3.2 Check yoke assembly for oil leakage.

Each  inspection

4.0 Units with Centra Hub Mount

4.1 Check each horizontal arm assembly for drift. Level mount

Each  inspection

or adjust break as needed.

4.2 Check that suspension tube is securely attached to arm

Each  inspection

and support casting (refer to Section 5 in Maintenance
Manual).

5.0 Units with Track Mounting

5.1 Check each suspension arm assembly for lateral drift.

Each  inspection

5.2 Verify that the suspension tube is securely pinned to the

Each  inspection

carriage assembly and suspension arm fork.

5.3 Check carriage assembly for drift.

Each  inspection

5.4 Check carriage wheels and lubricate.

Each inspection

5.5 Check trolley ducts and trolley for signs of dirt or pitting.

Each  inspection

Preventive

Maintenance

Schedule

WARNING - PERSONAL
INJURY HAZARD:

 

Repairs

and adjustments should be
attempted only by experi-
enced technicians fully ac-
quainted with this equipment.
Use of inexperienced, un-
qualified persons to work on
the equipment or the instal-
lation of unauthorized parts
could cause personal injury
or result in costly damage.

WARNING - PERSONAL
INJURY HAZARD:

 

Do not at-

tempt to clean lighthead un-
less power is turned off at the
circuit breaker or fuse box.
For floor stand units, unplug
at receptacle. Make sure the
lighthead is cool before
touching.

WARNING - PERSONAL
INJURY HAZARD:

 

When re-

placing or removing lamp,
grasp the lamp by the ce-
ramic base and pry from the
socket. Do not pull on glass
portion of lamp as it may
break.

WARNING - ELECTRIC
SHOCK AND BURN HAZARD:
Disconnect all electrical in-
put to the lighting system
before servicing. Do not ser-
vice the lighting system un-
less all electrical input has
been properly locked out. Al-
ways follow OSHA lock-out/
tagout and electrical safety
related work practice stan-
dards. (See 29 CFR 1910.147
and .331 through .335.)

Содержание Gemini

Страница 1: ...urgical procedures obstetrics and specialized examinations Indications for Use A thorough preventive maintenance program is essential to safe and proper light fixture operation This manual contains maintenance schedules and procedures which should be followed for satisfactory equipment perfor mance You are encouraged to contact STERIS concerning our comprehensive Annual Maintenance Agreements Unde...

Страница 2: ...imize potentially damaging infrared heat in the surgical field Illumination intensity of the Gemini Surgical Light can be adjusted through three intensity settings and two pattern settings on the lighthead control Typical illumination perfor mance can be expected to range between approximately 3 000 footcandles using the large pattern and 6 000 footcandles using the small pattern For the protectio...

Страница 3: ...iii Table of Contents Operator Manual 129360 627 This Page Intentionally Left Blank ...

Страница 4: ...by STERIS Corporation 2720 Gunter Park East Montgomery AL 36109 USA TEL 334 277 6660 FAX 334 271 5450 Class 1 Equipment Type B Equipment Ordinary Equipment enclosed equipment without protection against ingress of water Equipment not suitable for use in the presence of a flammable anaesthetic mixture with air or with oxygen or nitrous oxide Continuous Operation Manufactured Exclusivelyby STERISCorp...

Страница 5: ...ION 3 1 General 3 1 Lighthead 3 1 Ceiling Mount System 3 1 Floor Stand System 3 1 Track Mount System 3 1 4 OPERATING INSTRUCTIONS 4 1 Advisory 4 1 Operating This Equipment 4 2 5 ROUTINE MAINTENANCE 5 1 Preventive Maintenance Schedule 5 1 Daily Maintenance 5 2 As Required 5 3 Cleaning Procedures 5 3 6 TROUBLESHOOTING 6 1 General 6 1 7 SERVICE PROCEDURES 7 1 Bimonthly Maintenance 7 1 Quarterly Maint...

Страница 6: ...vi 129360 627 Operator Manual Table of Contents This Page Intentionally Left Blank ...

Страница 7: ...llelectricalinputhasbeenproperlylockedout AlwaysfollowOSHAlock out tagoutandelectricalsafetyrelated work practice standards See 29 CFR 1910 147 and 331 through 335 WARNING EXPLOSION HAZARD Do not use lighting fixture in the presence of flammable anesthetics CAUTION POSSIBLE EQUIPMENT DAMAGE Two people are required when inspecting suspension arm lighthead mounting integrity Do not bump lightheads i...

Страница 8: ...1 2 129360 627 Operator Manual Listing of Warnings and Cautions This Page Intentionally Left Blank ...

Страница 9: ...l input has been properly locked out Always follow OSHA lock out tagout and electri calsafetyrelatedworkprac tice standards See 29 CFR 1910 147 and 331 through 335 Before operating this equipment complete the preoperation checklist It is essential to the safe operation and continuing maintenance of this equipment toensure installationiscompleteandcorrect RefertoFigure1tolocateparts Equipment Insta...

Страница 10: ...t the four Allen head screws in the side of ceiling flange are tight ____ Check that the two locating pins in the extension arm adaptor are in place and that the eight Allen head screws securing adaptor to suspension tube are tight ____ Verify rubber bumper stops are in place ____ Verify two roll pins are in place securing adaptor to suspension arm and that pins are flush with adaptor surface ____...

Страница 11: ...eadiscontrolledfromacontrolpanellocatedonthefrontofthelighthead OFF STANDBY touch pad is used to turn the power on to the lighthead Three intensity touch pads low medium and high combined with pattern choice produces approximately 3000 fc 32 293 lux to 6000 fc 64 586lux SmallPatterntouchpadproduceslightpatternapproximately5 12 7cm diameter LargePatterntouchpadproduceslightpatternapproximately7 17 ...

Страница 12: ...Lens Swivel Arm Assembly FloorStand Electrical Plug Base with Casters Touch Control Panel Acrylic Lens Yoke Sterile Handle Swivel Arm Assembly Nonsterile Positioning Handle Touch Control Panel Nonsterile Positioning Handle Extension Arm Sterile Handle Yoke Acrylic Lens Off Medium Intensity Low Intensity High Intensity Electronics Power Indicator Filament Failure Indicator Small Pattern Large Patte...

Страница 13: ...e kept to a minimum Incertainneurosurgicalorintestinalproceduresondelicate thin dry or abnormal tissue the user of surgical lights should take care to utilize the lowest possible illumination intensity suitable for the procedure The Amsco Gemini Surgical Lighting System has been designed to provide maximum illumination flexibility and at the same time minimize potentially damaging infrared heat in...

Страница 14: ...ies TheFilamentFailureIndicator showsthatoneofthefilamentsofthedual filament lamp has failed In case of filament failure the electronics will automatically switch power to the remaining good filament Lighthead Movement See Figure 4 Operating This Equipment Lamp Touch Control Panel See Figure 3 WARNING EXPLOSION HAZARD Donotuselighting fixture in the presence of flammableanesthetics CAUTION POSSIBL...

Страница 15: ...tes 360 degrees within its adaptor on extension arm Light fixture moves freely on floor stand casters Vertical suspension tube carriage shaft assembly rotates 360 degrees withincarriage Carriage moves smoothly from one end of track to other Single and Dual Ceiling Mounted Units Floor Stand Mounted Units Track Mounted Units Figure 4 LIGHTHEAD MOVEMENTS Single and Dual Ceiling Mount FloorStand Total...

Страница 16: ...4 4 129360 627 OperatorManual Operating Instructions This Page Intentionally Left Blank ...

Страница 17: ...sembly for oil leakage Each inspection 4 0 Units with Centra Hub Mount 4 1 Check each horizontal arm assembly for drift Level mount Each inspection or adjust break as needed 4 2 Check that suspension tube is securely attached to arm Each inspection and support casting refer to Section 5 in Maintenance Manual 5 0 Units with Track Mounting 5 1 Check each suspension arm assembly for lateral drift Eac...

Страница 18: ... all angles of articulation Verify that light moves smoothly and easily and that light does not flicker 7 3 Verify operation through all control intensities Each inspection 7 4 Reinstall any covers removed Check area to ensure Each inspection removal of all materials used during inspection 7 5 Notify Customer that PM inspection is complete Each inspection 1 Inspect power cord and replace if any da...

Страница 19: ...lighthead is cool before touching WARNING PERSONAL IN JURYHAZARD Whenreplac ingorremovinglamp grasp thelampbytheceramicbase and pry from the socket Do not pull on glass portion of lamp as it may break CAUTION POSSIBLE EQUIPMENT DAMAGE Let lamps cool then use cotton gloves or cloth to remove lamptopreventskinoilsfrom contactingglass CAUTION POSSIBLE EQUIPMENT DAMAGE Do not touch glass portion of la...

Страница 20: ...E EQUIPMENT DAMAGE Use onlyrecommendedcleaning disinfectingand orantistatic agents on this light Some degree of staining pitting and or discoloration could occur if a phenolic lodophor orglutaraldehyde based disinfectant is used on the surfaces of this light Also use of alcohol or aero sol spray cleaner disinfec tants e g Lysol Reckitt Colman containing a sub stantialamountofalcoholin the formula ...

Страница 21: ...xcess solution from cloth before wipingsurfaces 3 Wipe the following areas SuspensionArm Wipeentiresuspensionarm includingsuspensionfork and yoke Lighthead WipeTouchControlPanelandalltopandsidesurfacesofthe lighthead 4 Wipe all surfaces with a dry fresh cloth 1 Remove sterile handle 2 Wipelensuntilcleanwithasoftclothandacommerciallyavailableantistatic acryliccleaner NOTE Do not reinstall sterile h...

Страница 22: ...5 6 129360 627 OperatorManual Operating Instructions This Page Intentionally Left Blank ...

Страница 23: ...ange pattern size Lamp filament burned out a Check yellow filament failure LED Change bulb if needed b Call Service 4 Cannot change intensity Internal light part failure a Call Service 5 Light flickers Bad lamp or lamp not seated properly a Check lamp replace or reseat if needed b Call Service 6 Poor light intensity Bad lamp or dirty optics a Check lamp replace if needed b Clean optics lens reflec...

Страница 24: ...6 2 129360 627 OperatorManual Operating Instructions This Page Intentionally Left Blank ...

Страница 25: ...fynoburntsocketcontactsinlampsocketandelectricalconnector replace lampholder assembly if damaged c Verify no heavy corrosion or pitting is present replace lampholder assembly if damaged d Verify lamp is not discolored or damaged replace if necessary e Verifythereisnoinsulationdamageorfrayingofwiresleadingtosocket assembly replace lampholder if necessary 4 Check that lampholder cap and thermal insu...

Страница 26: ... Excessiveforce 10lbs 4 5kg ormoreasmeasuredatsterilehandle is not required to move lighthead 2 If adjustment is necessary contact qualified service representative 1 Check that floor stand casters are not bent or cracked and move freely replace if necessary 2 Check that support tube fastening bolt is tight tighten to 40 50 lbs ft 59 5 74 4 kgs m torque if necessary Check Lighthead Rotation Frictio...

Страница 27: ...rvicerepresentativeto check the trolley duct 6 Rotate suspension arm lighthead assembly 360 degrees and verify that vertical suspension tube carriage shaft assembly rotates smoothly within carriage with no loss of electrical contact 7 Turn light fixture OFF Check Track Mounted Units See Figure 10 Figure 10 CHECK TRACK MOUNTED UNITS Verify Carriage Moves Freely on Track Check Two Drive Rivets Verif...

Страница 28: ... Ceiling and Floor Stand Mounted Units P 150824 966 Installation Instructions Track Mounted Units P 129360 647 UncratingInstructions P 129360 650 MaintenanceManual P 764322 447 EquipmentDrawings PartNubmer Single Ceiling Mount P 129360 635 Dual Ceiling Mount P 129360 202 24 VAC Isolation Transformer P 129360 206 Floor Stand Units P 129360 201 54 Surface Mounted Track Units P 129360 746 54 Recess M...

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