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Temposonics

® 

R-Series 

V

 POWERLINK

Operation Manual

I 38 I

4.14 Frequently ordered accessories for POWERLINK output

Cable connectors* – Signal

Cable connectors* – Power

52

(2.05)

Ø 19.5  (Ø 0.77)

 M12

 Ø 16 (Ø 0.63)

16

(0.63)

6

(0.24)

53

(2.09)

Ø 20

(Ø 0.79

)

43

(1.7)

Ø 

12

(Ø 

0.47)

M8

M12 D-coded male connector

(4 pin), straight

Part no. 370 523

M12 connector end cap

Part no. 370 537

M12 A-coded female connector 

(4 pin/5 pin), straight

Part no. 370 677

M8 female connector (4 pin), straight

Part no. 370 504

Material: Zinc nickel-plated

Termination: Insulation-displacement

Cable Ø: 5.5…7.2 mm (0.2…0.28 in.)

Wire: 24 AWG – 22 AWG

Operating temperature:

−25…+85 °C (−13…+185 °F)

Ingress protection: IP65 / IP67

(correctly fi tted)

Fastening torque: 0.6 Nm

Female connectors M12 should be

covered by this protective cap

Material: Brass nickel-plated

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.39…0.49 Nm

Material: GD-Zn, Ni

Termination: Screw

Contact insert: CuZn

Cable Ø: 4…8 mm (0.16…0.31 in.)

Wire: 1.5 mm²

Operating temperature:

−30…+85 °C (−22…+185 °F)

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.6 Nm

Material: CuZn nickel plated

Termination: Solder

Cable Ø: 3.5…5 mm (0.14…0.28 in.)

Wire: 0.25 mm

2

Operating temperature:

−40…+85 °C (−40…+185 °F)

Ingress protection: IP67 (correctly fi tted)

Fastening torque: 0.5 Nm

Cables

Cable sets

PUR signal cable

Part no. 530 125

PVC power cable

Part no. 530 108

Signal cable with M12 D-coded male 

connector (4 pin), straight – M12 

D-coded, male connector (4 pin), 

straight

Part no. 530 064

Signal cable with M12 D-coded male 

connector (4 pin), straight – RJ45 

male connector, straight

Part no. 530 065

Material: PUR jacket; green

Features: Cat 5, highly fl exible, halogen 

free, suitable for drag chains, mostly oil 

& fl ame resistant

Cable Ø: 6.5 mm (0.26 in.)

Cross section: 2 × 2 × 0.35 mm

2

 

(22 AWG)

Bending radius: 5 × D (fi xed installation) 

Operating temperature:

−20…+60 °C (−4…+140 °F)

Material: PVC jacket; gray

Features: Shielded, fl exible, 

mostly fl ame resistant

Cable Ø: 4.9 mm (0.19 in.)

Cross section: 3 × 0.34 mm²

Bending radius: 5 × D (fi xed installation) 

Operating temperature:

−30…+80 °C (−22…+176 °F)

Material: PUR jacket; green

Features: Cat 5e

Cable length: 5 m (16.4 ft)

Cable Ø: 6.5 mm (0.26 in.)

Ingress protection: IP65, IP67, IP68

(correctly fi tted)

Operating temperature:

−30…+70 °C (−22…+158 °F)

Material: PUR jacket; green

Features: Cat 5e

Cable length: 5 m (16.4 ft)

Cable Ø: 6.5 mm (0.26 in.)

Ingress protection M12 connector:

IP67 (correctly fi tted)

Ingress protection RJ45 connector:

IP20 (correctly fi tted)

Operating temperature:

−30…+70 °C (−22…+158 °F)

*/ 

Follow the manufacturer‘s mounting instructions

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

Color of connectors and cable jacket may change. Colors of the cores and technical properties remain unchanged.

– Additional options see 

Accessories Catalog   551444

Содержание Temposonics R V Analog RH5

Страница 1: ...GENERATION V THE NEW Magnetostrictive Linear Position Sensors Operation Manual R Series V POWERLINK...

Страница 2: ...eplacement of base unit 29 4 9 Electrical connection 30 4 10 Frequently ordered accessories for RP5 design 32 4 11 Frequently ordered accessories for RH5 design 33 4 12 Frequently ordered accessories...

Страница 3: ...luenced by an external magnetic field Signal output is wrong Cables are damaged Short circuit the sensor can be damaged sensor does not respond Spacers are missing installed in a wrong order Error in...

Страница 4: ...ion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable Temposonics terms of sales and delivery on www temposonics com 2 5 Warranty Temposonics...

Страница 5: ...20 100 in 2 0 in 100 200 in 4 0 in 200 250 in 10 0 in Non standard stroke lengths are available must be encoded in 5 mm 0 1 in increments e Number of magnets X X 01 30 position s 1 30 magnet s f Conne...

Страница 6: ...in 30 40 in 1 0 in 40 100 in 2 0 in 100 200 in 4 0 in 200 300 in 10 0 in Non standard stroke lengths are available must be encoded in 5 mm 0 1 in increments 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1...

Страница 7: ...lable must be encoded in 5 mm 0 1 in increments e Number of magnets X X 01 30 position s 1 30 magnet s f Connection type D 5 6 2 M12 female connectors D coded 1 M8 male connector D 5 8 2 M12 female co...

Страница 8: ...X X X U Flange S 001 0 100 0 in Flange C D M T 001 0 200 0 in Stroke length in Ordering steps 1 20 in 0 2 in 20 30 in 0 4 in 30 40 in 1 0 in 40 100 in 2 0 in 100 200 in 4 0 in Non standard stroke len...

Страница 9: ...ing clamps up to 1250 mm 50 in stroke length 1 mounting clamp for each 500 mm 20 in additional stroke length RH5 rod sensor RH5 B Base unit without flange rod assembly 3 socket screws M4 59 RH5 J M S...

Страница 10: ...o the waveguide This creates a momentary radial magnetic field and torsional strain on the waveguide The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates...

Страница 11: ...tion to avoid damage to magnet and sensor Alternative If only limited space is available the profile sensor can be mounted also via the T rail in the profile bottom using an T slot nut M5 part no 401...

Страница 12: ...threaded ange 16 UNF 3A with raised face example Connection type D56 connector outlet 17 0 67 25 4 1 Threaded flange T 16 UNF 3A Stroke length 25 7620 1 300 Sensor electronics housing 65 5 2 58 Null...

Страница 13: ...1 5 6g Magnet 12 7 0 13 0 5 0 01 Dead zone 73 6 2 9 25 0 98 RH5 B A V RH5 base unit only for replacement example Connection type D58 connector outlet MS ER NS RN 1 4 5 2 1 4 5 2 48 1 89 17 0 67 Senso...

Страница 14: ...1 See ISO 6149 1 for further information Note the fastening torque RH5 M 65 Nm RH5 S 50 Nm RH5 T 55 Nm RH5 J 125 Nm Seat the flange contact surface completely on the cylinder mounting surface The cyli...

Страница 15: ...150 20 000 6 787 8 0 23 0 31 0 01 Sensor electronics housing 58 2 28 Tolerance of total length Dead zone Stroke length Up to 7620 mm 300 00 in Up to 10 000 mm 393 70 in Up to 15 000 mm 590 55 in Up t...

Страница 16: ...f the piston the position magnet travels over the rod without touching it and indicates the exact position through the rod wall independent of the hydraulic fluid The pressure resistant sensor rod is...

Страница 17: ...B with three screws to the existing hole pattern with two screws Fasten the adapter plate to the existing hole pattern using the two M4 6 A F 2 5 socket head screws with a fastening torque of 1 4 Nm...

Страница 18: ...0 24 41 1 61 48 1 89 45 1 77 RDV with side cable entry example Connector D58 connector outlet Recommendation Use M6 45 ISO 4762 screws Fastening torque 6 Nm 17 0 67 48 1 89 58 2 28 50 1 97 45 1 77 24...

Страница 19: ...7 23 6 Threaded flange M M18 1 5 6g Magnet 4 5 0 18 Cable for bottom cable entry Cable for side cable entry A F 24 Threaded ange T for bottom or side cable entry Threaded flange T 16 UNF 3A 10 0 13 0...

Страница 20: ...tect the sensor rod against wear Fig 21 Mounting example of threaded flange C D M T Fig 22 Possibilities of sealing NOTICE S N 70019012 14133950141339501413395014133950 S N 70019012 141339501413395014...

Страница 21: ...relating to operating pressure Protect the sensor rod against wear Fig 24 Example of mounting detail Shoulder screw 8 M6 ISO 7379 with internal hexagon Fig 25 Pressure fit flange S details Notice for...

Страница 22: ...The sensor electronics housing has to be connected to machine ground Fig 47 The cable between the sensor and the electronics must be integrated into a metallic housing Sensor electronics with side cab...

Страница 23: ...used observe the specified dimensions Fig 32 Magnet mounting with magnetic material When using magnetic material the dimensions of Fig 32 must be observed A If the position magnet aligns with the dri...

Страница 24: ...m 196 9 in RP5 with block magnet Reference edge of mounting Sensor electronics housing Stroke length 5000 mm 196 9 in End position 68 5 73 5 2 7 2 9 Start position 25 5 1 RH5 with ring magnet U magnet...

Страница 25: ...rt position 51 2 01 End position 63 5 66 2 5 2 6 Stroke length 5000 mm 196 9 in RDV C D with ring magnet U magnet Reference edge of mounting Start position 51 2 01 Stroke length 5000 mm 196 9 in RDV S...

Страница 26: ...5 RFV with ring magnets U magnets 75 3 RH5 RFV with block magnets 75 3 RDV with ring magnets U magnets 75 3 RDV with block magnets 75 3 NOTICE Use magnets of the same type for multi position measureme...

Страница 27: ...aligned to the sensor electronics housing or the flange of the RDV see Fig 41 Fig 42 Fig 43 and Fig 44 For RH5 POWERLINK sensors with ring magnet U magnet applies Install the magnet until the marking...

Страница 28: ...RLINK with internal linearization using the example of a S flange Marking Marking NOTICE The generated linearization might deviate from the linearity toleran ces regarding different environmental cond...

Страница 29: ...e base unit e g RH5 sensor part 2 NOTICE When replacing the base unit make sure that no humidity enters the sensor tube This may damage the sensor Secure the base unit screws e g using Loctite 243 bef...

Страница 30: ...nces between machine and electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large cross sect...

Страница 31: ...ed Pin Function View on sensor 1 Tx 2 Rx 3 Tx 4 Rx Port 2 Signal M12 female connector D coded Pin Function View on sensor 1 Tx 2 Rx 3 Tx 4 Rx Power supply M12 male connector A coded Pin Function View...

Страница 32: ...on magnets Mounting accessories 32 8 1 29 23 8 0 94 13 5 0 53 4 3 0 17 60 140 3 0 12 7 9 0 31 19 5 0 77 1 5 0 06 33 1 3 14 0 55 20 5 0 81 14 9 0 59 8 2 0 31 0 08 Distance to sensor element 4 3 0 17 4...

Страница 33: ...5 0 81 14 9 0 59 8 2 0 31 0 08 Distance to sensor element 4 3 0 17 14 3 0 56 23 8 0 94 31 8 1 25 4 3 0 17 3 2 0 13 15 3 0 6 2 2 0 09 16 4 0 65 2 2 0 09 Block magnet L Part no 403 448 Magnet spacer Par...

Страница 34: ...perature 40 100 C 40 212 F Material PA 66 GF30 magnets compound filled Weight Approx 26 g Surface pressure 20 N mm2 Fastening torque for M4 screws 1 Nm Operating temperature 40 75 C 40 167 F O rings M...

Страница 35: ...with ange HFP length mm XXXXX M HFP length in XXXX X U Pressure rod 12 7 mm 0 5 in Length 100 7500 mm 4 295 in Operating pressure 350 bar 5076 psi Material flange Stainless steel 1 4305 AISI 303 Mate...

Страница 36: ...ion Part no 253620 Marked version for sensors with inter nal linearization Part no 253 621 Magnet spacer O rings 14 3 0 56 23 8 0 94 31 8 1 25 4 3 0 17 3 2 0 13 15 3 0 6 2 2 0 09 16 4 0 65 2 2 0 09 21...

Страница 37: ...36 16 0 63 12 0 47 3 2 0 13 3 2 0 13 M3 fastening screws 6 Fixing clip Part no 561 481 Application Used to secure sensor rods 10 mm 0 39 in when using an U magnet or block magnet Material Brass non ma...

Страница 38: ...PUR signal cable Part no 530 125 PVC power cable Part no 530 108 Signal cable with M12 D coded male connector 4 pin straight M12 D coded male connector 4 pin straight Part no 530 064 Signal cable wit...

Страница 39: ...Operating temperature 40 90 C 40 194 F Material PUR jacket black Features Shielded Cable length 5 m 16 4 ft Ingress protection IP67 correctly fitted Operating temperature 25 80 C 13 176 F Connect wire...

Страница 40: ...oller Bus error LED MS ER NS RN Red Information ON POWERLINK communication error Port 1 L A MS ER NS RN Green Red Information ON OFF Connection to the next network node established Flashing OFF Connec...

Страница 41: ...ply Before changing the node ID at the sensor and connecting TempoLink smart assistant to the sensor disconnect the sensor from the power supply and if the sensor is connected to a control disconnect...

Страница 42: ...onnection icon in the top right shows the status of the connection between the TempoLink smart assistant and the sensor 3 The integrated Wi Fi access point does not provide internet access Fig 58 Conn...

Страница 43: ...ion icon changes to green 6 1 4 Graphical User Interface GUI Click the menu symbol in the top left to get to the main menu Fig 59 Main menu of the graphical user interface GUI Fig 60 Starting the comm...

Страница 44: ...In this example the node ID of the first controlled node found with vendor ID 0x40 is set to 1 STATE_RESET_NODE PLC enters into this state when the operations of STATE_SET_NODE_ID have been finished T...

Страница 45: ...5 Program executed by PLC cyclically SdoAccessCyclic c This program implements the state machine and changes the node ID of R Series POWERLINK as well as R Series V POWERLINK source code on page 46 So...

Страница 46: ...oWrite pData u8NodeIdToSet variable containing value to set fbSdoWrite datalen sizeof u8NodeIdToSet size of the variable containing value to set fbSdoWrite enable 1 enable write operation fbSdoRead en...

Страница 47: ...As shown in the screenshot of the variable watch a controlled node with vendor ID from Temposonics has been found at node ID 32 The node ID has been successfully set to 1 Fig 68 Variable watch Fig 69...

Страница 48: ...ce such as timing and configurable device parameters The XDD file enables simple and easy integration of a POWERLINK device into a project engineering tool The XDD file for R Series V POWERLINK is pac...

Страница 49: ...e ID previously set on the sensor must be set on the control Click on the sensor in the physical view with the right mouse button and select the entry Node Number Change Node Number Fig 76 The node nu...

Страница 50: ...ensor that can be transferred cyclically To activate cyclic transmission of a specific data item click on the data item column called Value and change the entry from None to Read Fig 78 Device specifi...

Страница 51: ...status bit of the CAM in a CAM channel for up to 30 magnets Bit value 0 CAM inactive Bit value 1 CAM active 0 Number of entries Variable ro Unsigned8 1 30 CAM state register for magnets 1 30 Variable...

Страница 52: ...tatus data in ms 2 Status data version Variable ro Integer32 Version number 3 Operational time Variable ro Integer32 Total operational time of the sensor 4 Odometer Variable ro Integer32 Total distanc...

Страница 53: ...Number of entries Variable ro Unsigned8 1 30 CAM 4 low limit for 1 30 magnets Variable rw Integer32 6320 CAM 1 high limit Array This object determines the upper limit of position for CAM 1 It can be...

Страница 54: ...6000 0 1 Comissioning diagnostic control 0 Disabled 1 Enabled This parameter must be enabled to send out alarms object 6503 2 Scaling function 0 Disabled 1 Enabled This parameter is used to change th...

Страница 55: ...explicitly authorized by Temposonics For return see section 2 6 Return on page 4 8 4 List of spare parts No spare parts are available for this sensor 8 5 Transport and storage The conditions of trans...

Страница 56: ...st 30 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The RP5 sensors...

Страница 57: ...ission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The RH5 sensors fulfill the requirements of the EMC directives 2014 30 EU UKSI 2016 No 1091 and TR CU 020 2011 Opera...

Страница 58: ...agnetic immunity according to EN 61000 6 2 The RFV sensors fulfill the requirements of the EMC directives 2014 30 EU UKSI 2016 No 1091 and TR CU 020 2011 under the condition of an EMC compliant instal...

Страница 59: ...o EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The RDV sensors fulfill the requirements of the EMC directives 2014 30 EU UKSI 2016 No 1091 and TR CU 020 2011 under the condition of...

Страница 60: ...tion of malfunction Corporate information Company ________________________________________________ Address ________________________________________________ ____________________________________________...

Страница 61: ...And 4 32 in 32 in 125 in B 1 105 in Minimum Full Thread Depth 0 875 in dia 0 015 0 000 0 769 in dia 0 015 0 000 0 500 in dia 0 005 in dia FIM A 45 5 15 1 0 094 in max 0 008 in 0 004 in 0 125 in 0 125...

Страница 62: ...ion measurement The internal lineariza tion is set for the sensor during production M Managing Node MN The Managing Node MN usually an industrial PC or a PLC con trols the communication in the network...

Страница 63: ...on controlled applications V Vendor ID A unique identification number ID assigned to each piece of computer hardware X XDD file The properties and functions of a POWERLINK device are described in a XD...

Страница 64: ...46 70 29 91 281 E mail info sca temposonics com CHINA Branch Office Phone 86 21 2415 1000 2415 1001 E mail info cn temposonics com JAPAN Branch Office Phone 81 3 6416 1063 E mail info jp temposonics c...

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