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593015

3.6 Lubrication and maintenance operations

The lubrication and maintenance are carried out in periodic

intervals based on daily values of the worked hours counter.

This manual includes only basic information about the engine; the other data are given in the operation and maintenance manual,

which is a part of documentation supplied together with the machine.

Follow also instructions given in the engine operating and maintenance manual!

Retighten removed or loosened bolts, plugs, threaded joints in the hydraulic system, etc. with the tightening torque specified in tables

in the chapter 3.6.48 unless a different value is given for the respective operation.

Carry out maintenance works with the machine placed on a flat, solid surface and secured against any spontaneous

movement, always with the engine off, and the key removed from the ignition box and with the disconnected electrical

installation (unless required otherwise).

After the first 50 hours of operation of the new machine or after its general overhaul, carry out the following operations

according to Chapter:

3.6.21

Engine oil change

After the first 500 hours of operation of the new machine or after its general overhaul, carry out the following operations

according to Chapter:

3.6.30

Filter hydraulic oil change

Содержание 5932003

Страница 1: ...2 ARX 26 2 OPERATING MANUAL TANDEM ROLLER KUBOTA D1803 M DI E3B EU Stage IIIA US EPA Tier 4i EDITION 04 2019 EN ARX 23 2 KU St IIIA T4i From Serial No 5932003 ARX 26 2 KU St IIIA T4i From Serial No 5...

Страница 2: ......

Страница 3: ...lleistungspegel LWA 104 dB M sto a datum vyd n Place and date of issue Ort und Datum der Ausgabe Nov M sto nad Metuj Jm no Name Name Bc Martin e ovsk Funkce Grade Stelle Quality Control Manager Podpis...

Страница 4: ......

Страница 5: ...May 2006 This operating manual consists of I Specification manual II Operating manual III Maintenance manual The purpose of this manual is to familiarize operators with safe operation of the roller a...

Страница 6: ...ons are reserved All dimensions and weights are approximate and therefore not binding Ammann Czech Republic a s reserves the right to perform modifications at any time with no obligation to inform the...

Страница 7: ...r personal hazards The notice warns of possible damage to the machine or its parts The notice warns of the necessity of environmental protection CAUTION As used in this operating manual the terms righ...

Страница 8: ...during operation of the machine 21 2 1 1 1 Before compacting works are started 21 2 1 1 2 Work in the dangerous area 21 2 1 1 3 Ensurance of safety measures by the provider 22 2 1 1 4 Protective ROPS...

Страница 9: ...67 2 7 4 Machine emergency stop 67 2 7 5 Machine parking 69 2 7 6 Panic response 69 2 7 7 Sprinkling 71 2 7 8 ACE Force optional equipment 71 2 7 9 Infrathermometer optional equipment 72 2 7 10 ROPS l...

Страница 10: ...operation daily 104 3 6 1 Fuel check 104 3 6 2 Engine oil check 105 3 6 3 Engine coolant check 106 3 6 4 Checking the oil in the hydraulic tank 107 3 6 5 Cleaning the hydraulic oil cooler 108 3 6 6 A...

Страница 11: ...heck 138 Every 2000 hours of operation every 2 years 139 3 6 37 Engine belt replacement 139 3 6 38 Engine coolant change 139 3 6 39 Replacement of hoses of the cooling system 141 3 6 40 Replacement of...

Страница 12: ...8 ARX 23 2 T4i ARX 26 2 T4i...

Страница 13: ...9 ARX 23 2 T4i ARX 26 2 T4i SPECIFICATION MANUAL 1 SPECIFICATION MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Страница 14: ...150 mm 5 9 mixed soils up to the layer thickness of 200 mm 7 9 or sandy and gritty materials up to the layer thickness of 300 mm 11 8 The machine is not suitable for compacting rock fill loam and clay...

Страница 15: ...2 T4i ARX 26 2 T4i 588002 588003 593077 588094 SPECIFICATION MANUAL Serial number of the machine frame Engine nameplate position Serial number of the Kubota engine Position of the ROPS nameplate ROPS...

Страница 16: ...12 ARX 23 2 T4i ARX 26 2 T4i L2 A D H H3 G L L2 588004A W H2 W1 H1 T D X 1 2 Dimensional drawing of the machine...

Страница 17: ...280 11 H 2550 100 4 2550 100 4 2550 100 4 2550 100 4 H1 1815 71 5 1815 71 5 1815 71 5 1815 71 5 H2 2140 84 3 2140 84 3 2140 84 3 2140 84 3 H3 1935 76 2 1935 76 2 1935 76 2 1935 76 2 L 2500 98 4 2500...

Страница 18: ...y weight kg lb 35 80 35 80 35 80 35 80 Weight of Ammann edge cutter kg lb 50 110 50 110 50 110 50 110 Allowance for transport weight to operating weight EN 500 1 A1 CECE kg lb 180 400 185 410 180 400...

Страница 19: ...Hydrostatic Hydrostatic Parking Mechanical multi disc Mechanical multi disc Mechanical multi disc Mechanical multi disc Emergency Mechanical multi disc Mechanical multi disc Mechanical multi disc Mech...

Страница 20: ...acceleration transmitted to hands platform m s2 ft s2 2 5 8 2 2 5 8 2 2 5 8 2 2 5 8 2 Optional equipment Additional lights Direction indicators Working lights Beacon Back signal horn Licence plate ho...

Страница 21: ...17 ARX 23 2 T4i ARX 26 2 T4i SPECIFICATION MANUAL Notes...

Страница 22: ...18 ARX 23 2 T4i ARX 26 2 T4i...

Страница 23: ...19 ARX 23 2 T4i ARX 26 2 T4i OPERATING MANUAL 2 OPERATING MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Страница 24: ...20 ARX 23 2 T4i ARX 26 2 T4i...

Страница 25: ...s He must make the machine operator carrying out the earth works familiar with the above items He must specify a technological procedure including a working process for the specific job that specifies...

Страница 26: ...nguisher is checked on regular basis He must ensure that the Operating manual is available at a designated location in the machine He must ensure continuous supervision by an appointed person during m...

Страница 27: ...Requirements for the qualification of machine operators Only a person having been trained according to ISO 7130 and other local and national instructions and standards specified for operators of this...

Страница 28: ...ions of the machine and working and operating elements and knows precisely how to operate the machine The driver is obliged to follow the safety signs located on the machine and keep them legible Befo...

Страница 29: ...tform is lifted off Working with the machine if there are other machines or means of transport in its danger zone except those that operate in mutual cooperation with the machine Working with the mach...

Страница 30: ...26 ARX 23 2 T4i ARX 26 2 T4i 588005B 4 16 16 7 16 13 2 14 4 16 10 18 19 5 1 17 21 12 2 11 9 8 3 3 15 6 8 20 2 1 Main safety precautions...

Страница 31: ...sk of injury Do not touch rotating parts while the engine is running There is a risk of burns Do not touch hot parts of the machine unless you make sure that they are sufficiently cold 4 Risk of injur...

Страница 32: ...c parts of the machine as it may result in damage of the equipment and personal injury Read the operation manual 9 Hearing protection Dangerous noise level Use hearing protection 6 Safety belt Fasten...

Страница 33: ...T4i 3960 3960 3212 3212 2153bz 3213 3213 2151 2151bz OPERATING MANUAL 11 Hydraulic oil drain plug 12 Engine oil drain plug 14 Fuelling 15 Lifting point When lifting suspend the machine only in these...

Страница 34: ...ng to chapter Loading the machine Before hanging lock the articulation of the machine 18 Set of filters 20 California Proposition 65 Exhaust gases and their components operating fluids batteries and o...

Страница 35: ...les must be observed For communication purposes only a limited number of sig nals must be used The signals must be clearly distinguishable to prevent any misunderstanding Hand signals can only be used...

Страница 36: ...32 ARX 23 2 T4i ARX 26 2 T4i Sig 3 Sig 4 Sig 5 Sig 2 2 1 Main safety precautions Watch out Watch out danger SIGNALS FOR DRIVE Travel Slow forward travel towards me...

Страница 37: ...33 ARX 23 2 T4i ARX 26 2 T4i Sig 6 Sig 9 Sig 7 Sig 8 OPERATING MANUAL Drive to the left Slow reverse travel away from me Drive to the right Short distance travel...

Страница 38: ...o contact with the above products during operation or maintenance of the machine are obliged to follow general principles of their own health protection and comply with safety and hygienic manuals mad...

Страница 39: ...machine shut down the same principles are applicable as for the short term preservation In addition it is recommended to remove the batteries check for condition and store them in a cool and dry room...

Страница 40: ...s Wash off the preservative agents using high pressure stream of hot water with common degreasers while observing the operation manual and the ecological principles Remove the preservation and wash th...

Страница 41: ...always contact specialized companies with a respective authorization for these operations the machine manufacturer or accredited contracting service organizations authorized by the manufacturer The m...

Страница 42: ...38 ARX 23 2 T4i ARX 26 2 T4i 588010A 2 1 8 9 3 4 6 6 7 7 5 10 11 12 13 14 15 15 14 17 19 15 15 18 14 14 16 593058 2 5 Machine description...

Страница 43: ...Rear drum 5 Engine 6 Travel hydraulic motor 7 Vibration hydraulic motor 8 Steering joint 9 Hydraulic oil level indicator 10 Fuel tank 11 Sprinkling tank 12 Sprinkling filter 13 Operator s stand 14 Dr...

Страница 44: ...40 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593001 16 15 17 19 7 8 2 3 4 5 1 9 6 10 10 11 12 10 11 12 13 12 11 14 18 20 2 6 Controls and checking instruments...

Страница 45: ...ntiometer 5 Emergency brake button 6 Vibration mode selector switch manual mode automatic mode 7 Directions lights switch 8 Vibrating drum selector switch 9 Lights switch parking lights headlamps 10 T...

Страница 46: ...42 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593002 7 8 2 3 4 5 1 6 2 6 Controls and checking instruments...

Страница 47: ...d Working speed and vibration mode AMN83 Sprinkling potentiometer 4 OFF in the position 0 Turn the sprinkling potentiometer from the position 1 to the position MIN to smoothly control the sprinkling i...

Страница 48: ...44 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593003 9 10 10 11 12 10 11 12 13 12 11 14 2 6 Controls and checking instruments...

Страница 49: ...ke indicator lamp There is a vibration switch and a sprinkling switch edge cutter sprinkling switch edge cutter button on the travel control F forward travel 0 zero position R reverse travel Note The...

Страница 50: ...46 ARX 23 2 T4i ARX 26 2 T4i P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593004 16 15 17 19 18 2 6 Controls and checking instruments...

Страница 51: ...on I 85 Big working speed Set the control to the position II 100 Small working speed Frequency I 85 vibration capacity 85 travel speed depending on the transport and working speed change over switch 8...

Страница 52: ...lamp 28 Engine glowing indicator lamp 29 Brake indicator lamp 30 Outline lights indicator lamp The warning indicator lamps for engine oil pressure battery charging and brakes must light up when the i...

Страница 53: ...etects an error At the same time the error code appears on the display Check the machine according to the table of error message codes If the indicator lamp remains lighting call the service 2777 Batt...

Страница 54: ...Diesel Particulate Filter clogging 33 The machine is not equipped with a DPF AMN120 Indicator lamp of high temperature of exhaust gases 34 The function is not activated AMN442 Indicator lamp of DPF di...

Страница 55: ...ckrest smoothly as necessary AMN148 Seat springing stiffness Turn the switch 2 to set stiffness according to driver s weight between 50 and 120 kg 110 265 lb Adjust the seat before driving the machine...

Страница 56: ...he seat If the operator stands up from the seat when driving the machine will stop after 7 seconds Moving off the machine If the travel locking is activated by enabling the seat switch while driving t...

Страница 57: ...rs F6 7 5 A Horn F7 10 A Display direction indicators F8 1 A Option ACE F9 10 A Seat heating F10 10 A Flow divider horn flow divider edge cutter F11 25 A Hydraulic oil cooler F12 10 A Vibrations engin...

Страница 58: ...ontrols and checking instruments Dashboard cover The cover protects the dashboard from weather effects vandalism handling by others The cover of the dashboard can be locked with a padlock the padlock...

Страница 59: ...1013 611014 OPERATING MANUAL Engine bonnet The bonnet protects the engine from weather effects vandalism handling by others The bonnet of the engine can be locked with a padlock the padlock is not del...

Страница 60: ...56 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593006 h 1 4 2 4 1 3 4 9V 11V 15V 13V 22 23 29 20 15 19 5 10 10 18 2 7 Machine operation and use...

Страница 61: ...or lamps for battery charging 22 engine lubrication 23 and parking brake 29 will light up on the display 20 Use the warning horn 15 to signal that the engine is starting Switch over with the key to po...

Страница 62: ...58 ARX 23 2 T4i ARX 26 2 T4i 12V 0 593007 0 12V 1 2 4 3 2 7 Machine operation and use...

Страница 63: ...to the engine or with the engine block itself When the engine has been started disconnect cables in reverse order Do not connect the pole of the cable to the pole of the discharged battery of the mach...

Страница 64: ...60 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593008 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 3 10 10 18 29 2 7 Machine operation and use...

Страница 65: ...sing the travel control 10 select the forward F or reverse R travel direction from the zero position 0 When the driver releases the travel control 10 it does not return to the zero position automatica...

Страница 66: ...62 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593009 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 8 3 6 10 11 10 11 18 29 2 7 Machine operation and use...

Страница 67: ...ar drum vibration Use the transport and working speed 3 switch to set the working speed and the vibration mode Using the travel control 10 select the forward F or reverse R travel direction Turning on...

Страница 68: ...64 ARX 23 2 T4i ARX 26 2 T4i 2 7 Machine operation and use...

Страница 69: ...88008A OPERATING MANUAL For the maximum permissible slope gradient when driving uphill and across the slope gradient see figures The given values will be lower depending on adhesive conditions and the...

Страница 70: ...66 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593010 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 19 5 10 11 10 11 18 22 23 29 26 2 7 Machine operation and use...

Страница 71: ...n which requires the immediate stop of the machine press the emergency brake button 6 The machine will stop moving immediately the engine will stop working and the parking brake will be enabled Turnin...

Страница 72: ...68 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593011 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 19 10 10 2 7 Machine operation and use...

Страница 73: ...thers by locking the dashboard cover and the engine bonnet It is forbidden to use the parking brake for bringing the machine to a stop 2 7 6 Panic response The immediate stop of the machine using the...

Страница 74: ...70 ARX 23 2 T4i ARX 26 2 T4i 0 F R 0 F R P h 1 4 2 4 1 3 4 9V 11V 15V 13V 0 0 0 0 1 MAN AUT 593012 h 1 4 2 4 1 3 4 9V 11V 15V 13V 17 4 11 12 11 12...

Страница 75: ...mode you can continuously control the sprinkling break interval Using the sprinkling switch 12 it is possible to turn on the sprinkling at any time e g before driving on a compacted bitumen surface No...

Страница 76: ...ition box 20 and it displays the temperature of the bitumen surface being rolled The measured temperature in C is indicated on the display Procedure to set the units of measure C or F After setting th...

Страница 77: ...ermometer display will light up Switch over with the UP and DOWN arrows 2 until F appears on the display Set the current output of the infra thermometer Switch over with the MODE button 1 until the o...

Страница 78: ...2 until 4 20 mA appears on the display Set the minimum temperature Switch over with the MODE button 1 until the u symbol appears on the display Switch over with the UP and DOWN arrows 2 until the valu...

Страница 79: ...i 590010F 2 593072 590014F 590001F OPERATING MANUAL Switch over with the UP and DOWN arrows 2 until the value of 932 0 F appears on the display Remove the cover Connect the computer to the machine usi...

Страница 80: ...Machine operation and use Change degrees Celsius to degrees Fahrenheit in the BODAS Service software Select parameters in the left column 1 Select the measuring unit Fahrenheit 2 Save the completed ch...

Страница 81: ...77 ARX 23 2 T4i ARX 26 2 T4i 593072 OPERATING MANUAL Mount the cover...

Страница 82: ...589D013A 589D012 589D011 2 7 Machine operation and use 2 7 10 ROPS lifting and lowering ROPS lifting Lift the ROPS to the vertical position and mount the front screws of the ROPS on the left and righ...

Страница 83: ...ht sides Tilt the ROPS safety frame to the back and secure it in a suitable way Tilt and lift the ROPS with the help of another person There is a risk of injury from the falling ROPS Do not operate th...

Страница 84: ...current po sition The GPS system allows the geofencing function machine ope ration limited to a defined area and remote machine monito ring which helps finding a stolen machine Note The availability a...

Страница 85: ...The edge cutter only works flawlessly with a pre adjusted edge cutter Control procedure Set the desired height of the edge cutter using its up down but ton 15 To the left press the button to set the...

Страница 86: ...to the given territory When loading and unloading the vehicle transporting the machine must be braked and mechanically protected against accidental movement using wedges 1 The articulation joint of th...

Страница 87: ...appropriate load ing capacity anti slip surface and must be put on a flat surface We recommend that you adhere to the BGR 233 regulation The maximum allowable inclination of the access ramp is 30 When...

Страница 88: ...sing a crane Before lifting the articulation joint of the machine must be secured with the strut 1 against tilting and secured with the pin 2 and the lock 3 Observe safety regulations while loading an...

Страница 89: ...owing the machine The machine is provided with two towing lugs on the front frame and with two towing lugs on the rear frame Releasing the machine brake Secure the articulation joint of the machine ag...

Страница 90: ...le Do not use a chain for the towing It is necessary to maintain the minimal angular deviation from the direction of towing The maximum possible angular deviation is 30 The towing movement must be smo...

Страница 91: ...offset position the front drum of the machine is offset to the right side from the rear drum The drum offset is 40 mm To adjust the drums from the in line position to the offset position Lock the stru...

Страница 92: ...od condition of the battery is a precondition for good starting under low temperatures The machine can be used at full power only after the operating fluids have been heated to their operating tempera...

Страница 93: ...s contact with the compacted material so called vibro stroke Due to this condition the transfer of vibrations to the machine frame and to the driver s stand increases It can be partly removed by incre...

Страница 94: ...90 ARX 23 2 T4i ARX 26 2 T4i...

Страница 95: ...91 ARX 23 2 T4i ARX 26 2 T4i MAINTENANCE MANUAL 3 MAINTENANCE MANUAL ARX 23 2 ARX 26 2 Kubota Tier 4i...

Страница 96: ...92 ARX 23 2 T4i ARX 26 2 T4i...

Страница 97: ...the connections for leakage After the operating fluids are heated beware of burns use only recommended media After the adjustment or maintenance is completed check all safety devices for proper opera...

Страница 98: ...and properly labelled containers These materials are not al lowed to be stored in unlabelled bottles or in any other con tainers considering the possible risk of confusion Possible confusion with food...

Страница 99: ...used are decisive Use of permissible oils according to API CF CF 4 CG 4 CH 4 CI 4 SAE 15W 40 year round If a fuel with a high sulphur content is used use only CF oil Note Exceedingthelowertemperature...

Страница 100: ...D975 1D S15 2D S15 Note Do not use fuels with a sulphur content exceeding 1 10000 ppm Use fuels with a sulphur content 0 1 1000 ppm When a fuel with a sulphur content exceeding 0 5 1 5000 10000 ppm i...

Страница 101: ...t every 2 years at the latest Note The machines are filled with a cooling solution with the Bantleon Avia Antifreeze NG coolant specification SAE J 1034 at the manufacturer s during the production It...

Страница 102: ...se only high quality hydraulic oil grades according to ISO 6743 HV equal to DIN 51524 part 3 HVLP Fill the machines with hydraulic oil that has cinematic viscosity of 46 mm2 s at 40 C 104 F ISO VG 46...

Страница 103: ...pm S 15 mg kg S 3686 3686 Hydraulic system Hydraulic oil according to Chapter 3 2 4 28 5 7 5 2158 Steering joint bearings stirrup bearings steering swivel pins suspensions Lubricating grease according...

Страница 104: ...e fan and engine belt for condition Every 50 hours of operation 3 6 13 Check of hoses and clips 3 6 14 Travel pressure check 3 6 15 Battery inspection After 50 hours of operation 3 6 21 Engine oil cha...

Страница 105: ...idges 3 6 34 Damping system check 3 6 35 Swinging support check 3 6 36 Articulation joint check Every 2000 hours of operation every 2 years 3 6 37 Engine belt replacement 3 6 38 Engine coolant change...

Страница 106: ...LP ISO 6743 9 DIN 51 502 API CF 4 1000 100 50 500 250 20 LUBRICATION AND SERVICE PLAN INSPECTION LUBRICATION REPLACEMENT Set of filters after 1000 hours 4 760245 Set of filters after 250 hours 4 76024...

Страница 107: ...hydraulic system etc with the tightening torque specified in tables in the chapter 3 6 48 unless a different value is given for the respective operation Carry out maintenance works with the machine p...

Страница 108: ...necessary Clean the tank cap and the filler neck Unlock the lock and remove the cap Refill the tank up to the bottom line of the filler neck Note The fuel tank volume is 35 l 9 3 gal US Fill up the s...

Страница 109: ...r mark shows the lowest possible oil level the upper mark indicates the highest Refill the oil as required Refill engine oil through the filler neck Check the engine for leaks and remove the cause Che...

Страница 110: ...Remove the filler cap only after the temperature of the engine coolant drops below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to an inte...

Страница 111: ...le Check the oil level in the inspection hole The ideal oil level is when the gauge is half full Hydraulic oil refilling Take off the ventilation filter 1 from the filler neck Refill the required quan...

Страница 112: ...e engine coolant and of the hydraulic oil Never clean the cooler with high pressure e g with strong water jets When the cooler is contaminated by petroleum products use a cleaning agent and proceed ac...

Страница 113: ...6 Air filter check Check that the suction hole is not dirty Clean the exit slit and squeeze to remove any dust trapped Note Any dust trapped in the dust valve is automatically emptied during operation...

Страница 114: ...588047 3 6 Lubrication and maintenance operations 3 6 7 Sprinkling emulsion level check Open the lid Remove the tank cap Refill the emulsion Fill up the same emulsion type see Chap 3 2 6 Stop the emu...

Страница 115: ...sprinkling system 3 6 9 Scraper adjustment Fixed scrapers optional equipment Loosen the screws and move the scraper so that it is in contact with the drum Hinged scrapers optional equipment The hinge...

Страница 116: ...perations 3 6 10 Inspection of warning and checking devices Turn the key in the ignition box to the position II The indicator lamps for battery charging 22 engine lubrication 23 engine glowing 28 and...

Страница 117: ...lamp 29 lights up Turn the emergency brake button 5 in the direction of arrows Set the travel control 10 to the zero position 0 and the engine speed control 18 to the idle speed position Now you can...

Страница 118: ...ARX 23 2 T4i ARX 26 2 T4i 593024 3 6 Lubrication and maintenance operations 3 6 11 Engine leakage check Visually check the engine and the engine compartment for oil leakage Remove the identified defe...

Страница 119: ...Push your thumb with 110 N 25 lb force where the belt length between pulleys is the longest The max slack A is 7 9 mm 0 28 0 35 in Tighten the belt 1 by loosening the screws 2 and shifting the alterna...

Страница 120: ...6 2 T4i 1 2 2 1 593032 2 3 6 Lubrication and maintenance operations Every 50 hours of operation 3 6 13 Check of hoses and clips Check visually clips 1 and fuel hoses 2 If clips are loosened or hoses w...

Страница 121: ...as well as on its sides Required material A jumper for the connector X8 Order number 4 37570 Note You can temporarily also use a piece of wire Travel pressure check procedure Remove the cover on the...

Страница 122: ...p the battery dry and clean Do not disconnect the battery when the engine is running Whenworkingwiththebatteryalwaysfollowinstructions of the battery manufacturer Disconnect the battery for repair or...

Страница 123: ...peration weekly 3 6 16 Air filter cleaning Remove the main cartridge of the air filter and clean with compressed air Clean the internal area of the filter and of the contact surface to avoid contamina...

Страница 124: ...ain the water from the separator Close the stop valve 1 Unscrew the filter housing 2 Clean the filter element 3 Screw in the filter housing back 2 Open the stop valve 1 Turn the ignition on The fuel p...

Страница 125: ...pple Lubricate the bearing sufficiently until the lubricant starts to flow out Install the protective cover in place Note After every machine cleaning or steam cleaning lubricate the bearing again Edg...

Страница 126: ...RX 26 2 T4i 3 6 Lubrication and maintenance operations 3 6 19 Tyre pressure check Check the air pressure with a pressure gauge on the tyre valve 100 kPa 14 5 PSI Pay attention to the equal pressure in...

Страница 127: ...filters with oil Fill up the filter with new fuel Mount the new filter in the machine Tighten manually Vent the fuel system Fuel filter Order number 1448257 Follow safety regulations Do not smoke and...

Страница 128: ...oil drain plug is on the left side in front between the front and rear frame of the machine Turn the machine to the right to get better access to the drain plug The total volume of oil in the engine...

Страница 129: ...s until the oil runs down into the engine sump Then check the level with the oil dipstick Beware of the risk of scalding when draining hot oil Let the oil cool down below 50 C 122 F Follow the fire fi...

Страница 130: ...hose clips Check the cooler for damage and leaks and the cooling fins for clogging Clean and repair the cooler if required 3 6 23 Checking the hoses and clips for mounting Check the engine intake pipi...

Страница 131: ...615111A 611303 615052A MAINTENANCE MANUAL 3 6 24 Sprinkling filter cleaning Remove the sprinkling filter vessel remove the sieve clean it and mount back Check the seal Replace if damaged Remove and c...

Страница 132: ...e intake piping for leakage Check the rubber air suction hose from the filter for damage and for missing clamping clips Check the connection between the bonnet and air filter for leakage Replace damag...

Страница 133: ...in the fuel tank and it should be drained Remove the plug from the fuel tank Place a vessel under the drain plug Drain the engine diesel fuel Check and clean the interior of the tank Put on the screw...

Страница 134: ...parts Use only original spare parts 3 6 28 Replacement of the fuel separator filter cartridge If the red ring goes up from the bottom drain the water from the separator Close the stop valve 1 Unscrew...

Страница 135: ...n side When working in a very dusty environment carry out the cleaning daily Do not use cleaners with a too high pressure to avoid damage to the cooling fins When the cooler is contaminated by petrole...

Страница 136: ...operations 3 6 31 Check of rubber metal elements of the engine cooler Recheck the rubber metal elements for condition and for rubber to metal bond strength Replace if damaged Recheck screws and nuts f...

Страница 137: ...of the safety cam Turn the filter cartridge clockwise up to the stop Oil the sealing ring on the filter cap slightly Put the filter cap in place Tighten the cap with the torque spanner max torque 20 N...

Страница 138: ...draulic oil through the hole into the tank Replace the ventilation filter with a new one Lubricate the seal ring of the new filter cap with oil Mount a new filter 1 Carry out the oil change when the o...

Страница 139: ...ppears on the display during operation of the machine the cartridge must be replaced however after 500 operation hours at the latest Remove the filter cap Take out the main cartridge Air filter cartri...

Страница 140: ...artridges are mounted correctly and are sealing Remove the dust valve of the air filter clean and remount Check connections and the piping for leakage and the engine inlet opening on the bonnet for cl...

Страница 141: ...ping system check Recheck the rubber metal elements for condition and for rubber to metal bond strength Drum rubber metal element Order number 1175152 Engine rubber metal element Order number 1 1 4917...

Страница 142: ...hydraulic jack Visually check the clearance of the swinging support by applying pressure on the machine alternatively upwards and downwards 3 6 36 Articulation joint check Once a year check the articu...

Страница 143: ...alternator screws Take out the engine belt Insert the new belt Change and tension the belt when the engine is not running 3 6 38 Engine coolant change Open the cooling system by removing the overpress...

Страница 144: ...has dropped below 50 C 120 F If you remove the plug at a higher temperature there is a risk of steam or coolant scalding due to an internal overpressure The level must not drop below the lower mark Re...

Страница 145: ...3064 588901 MAINTENANCE MANUAL 3 6 39 Replacement of hoses of the cooling system Replace hoses of the cooling system 3 6 40 Replacement of rubber metal elements of the engine cooler Replace rubber met...

Страница 146: ...ARX 26 2 T4i 593065 593066 593067 3 6 Lubrication and maintenance operations 3 6 41 Replacement of hoses of the fuel system Replace hoses of the fuel system 3 6 42 Replacement of suction hoses Replac...

Страница 147: ...replace them with new ones Gas strut Order number 1448823 Before beginning to replace the gas strut secure the engine bonnet against free fall There is a risk of injury Removal Use a screwdriver to p...

Страница 148: ...e separator Close the stop valve 1 Unscrew the filter housing 2 Clean the filter element 3 Refit the filter housing 2 Open the stop valve 1 Turn the ignition on The fuel pump will vent the system auto...

Страница 149: ...pleting the cleaning remove the end caps Do not direct the running water or steam at the electric partsorinsulationmaterials Alwayscoversuchmaterials interior of the alternator etc Clean with the engi...

Страница 150: ...may get damaged due to frost Procedure for draining water from the sprinkling circuit Release the quick coupler of the sprinkling hose Push the ring against the screw joint Remove the hose from the c...

Страница 151: ...ring the fuel system during long term shutdown of the machine when the tank is empty Low pressure piping and filter venting Prepare a suitable vessel Set the key to position I Release the bleed screw...

Страница 152: ...1 5 106 78 2 148 109 1 M27 2 795 586 3 1120 826 0 M16 200 147 5 285 210 2 M30 1 350 995 7 1 900 1401 3 M16 1 5 160 118 0 228 168 1 M30 2 1 080 796 5 1 520 1121 0 M18 275 202 8 390 287 6 Values given...

Страница 153: ...184 G 1 400 295 G 11 4 600 443 G 11 2 800 590 10 1 25 18 12 1 5 30 22 14 1 5 50 37 16 1 5 60 44 18 1 5 60 44 20 1 5 140 103 22 1 5 140 103 26 1 5 220 162 27 1 5 250 184 33 1 5 400 295 42 1 5 600 443 4...

Страница 154: ...150 ARX 23 2 T4i ARX 26 2 T4i...

Страница 155: ...yed on the display Code F Short description Causes and troubleshooting F021 Travel lever right F022 Neutral switch of right lever F023 Travel lever left F024 Neutral switch of the left lever F025 Spri...

Страница 156: ...13 ECU FLASH ROM error F114 ECU CPU Main IC error F115 ECU CPU Monitoring IC error F116 Injector charge voltage Low F117 Open circuit of SCV MPROP F118 SCV MPROP drive system error F119 Injector drive...

Страница 157: ...age 2 Low F211 Sensor supply voltage 2 High F212 Sensor supply voltage 3 Low F213 Sensor supply voltage 3 High F214 Accelerator position sensor 1 Low F215 Accelerator position sensor 1 High F216 Accel...

Страница 158: ...ensor pulse number error F306 Open circuit of glow relay driving circuit F307 Short circuit to GND of the excitation circuit of the glowing relay F308 Glow heater relay driving circuit overheat F309 Q...

Страница 159: ...155 ARX 23 2 T4i ARX 26 2 T4i MAINTENANCE MANUAL Code F Short description Causes and troubleshooting F361 CAN TSC1 frame error F362 CAN EBC1 frame error...

Страница 160: ...r M2 Hydraulic oil cooler M3 Fuel pump M4 Sprinkling pump M11 Emulsion sprinkling pump P1 Engine hour counter Q1 Battery disconnector R1 1 1 3 Engine glowing R11 Seat heating S1 Ignition box S2 Emerge...

Страница 161: ...5 08 14 15 16 12 07 10 26 06 04 23 19 24 18 A1 H7 H3 H4 H10 H11 H12 H8 H6 A2 20 H2 7 5 A X19 1 X9 3 7 5 A 15 A X19 3 1 2 3 X9 6 X21 1 X21 3 X2 17 X2 25 X2 1 X1 11 2 1 3 X2 44 X2 43 X2 12 X2 11 X2 19 X...

Страница 162: ...er M2 Hydraulic oil cooler M3 Fuel pump M4 Sprinkling pump M11 Emulsion sprinkling pump P1 Engine hour counter Q1 Battery disconnector R1 1 1 3 Engine glowing R11 Seat heating S1 Ignition box S2 Emerg...

Страница 163: ...9 X1 17 RC2 2 21 2 4 1 3 1 5 2 4 3 1 5 2 4 3 15 A 20 9 22 21 B3 X2 45 X2 46 U 18 44 1 A 45 OUT VDC 2 4 1 3 7 P X22 1 X22 2 X22 3 A C A C X8 2 X8 1 X2 42 X2 9 TU 500 4 M L X61 1 X61 3 X61 4 2 1 3 4 1 A...

Страница 164: ...ation motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 15 Travel engine rear left 16 Travel engine rear right...

Страница 165: ...ar S52 Y2 P T A1 1 A1 2 P T A B B1 C 108 108 M2 Y5 Y6 15L 15L 16S 16S 3 bar lk hler Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschra...

Страница 166: ...ibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 30 Quantity divider 70 Edge cutter unit 71 Edge cutt...

Страница 167: ...A1 1 A1 2 P T A B B1 C 108 108 M2 Y5 Y6 15L 15L 16S 16S 3 bar lk hler Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschraubung Verschr...

Страница 168: ...ibration motor front 9 Vibration motor rear 10 Oil cooler 11 Suction return filter 12 Hydraulic oil tank 13 Input ventilation filter 14 Brake valve 15 Travel engine rear left 16 Travel engine rear rig...

Страница 169: ...Pos 5 DN12 Pos 2 DN10 Pos 11 DN20 Pos 7 DN25 Pos 12 DN8 Pos 10 DN16 Pos 1 DN20 Pos 6 DN12 Verschraubung S53 Verschraubung Verschraubung Pos 24 DN12 Pos 25 DN12 Pos 26 DN8 Pos 8 DN12 Pos 23 DN8 Versch...

Страница 170: ...8216 3 6 20 Fuel filter 1448257 3 6 21 Engine oil filter 1504183 3 6 28 Fuel filter cartridge 1448216 3 6 32 Set of hydraulic oil filters 1182946 3 6 33 Air filter cartridge 1503941 3 6 33 Air filter...

Страница 171: ...parts Order number 3 6 20 Fuel filter 1 1448257 3 6 21 Engine oil filter 1 1504183 3 6 28 Fuel filter cartridge 1 1448216 3 6 32 Set of hydraulic oil filters 1 1182946 Content of the filter set after...

Страница 172: ...168 ARX 23 2 T4i ARX 26 2 T4i 3 8 Appendix Notes...

Страница 173: ......

Страница 174: ...Materials and specification data are subject to change without notice Book ID 4 P06000 EN Ammann Group For additional product information and services please visit www ammann com...

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