ZURN Z130-SE, Operation Manual

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4/52 | Operation manual Z130-SE | 05/2016 5/52 | Operation manual Z130-SE | 05/2016
Table of contents
1. Foreword ............................................................................................ 3
2. Health and safety instructions ............................................................. 8
2.1. Intended use ...................................................................................................... 8
2.2. General health and safety instructions .................................................................. 9
2.2.1. Fuel ................................................................................................................ 9
2.2.2. Carrying persons/passengers ........................................................................ 10
2.2.3. Driving ......................................................................................................... 10
2.2.4. Leaving the combine ...................................................................................... 10
2.2.5. Attachments .................................................................................................. 11
2.2.6. Maintenance / repair .................................................................................... 12
2.2.7. Brake system ................................................................................................. 12
2.2.8. Electrical system ............................................................................................ 12
3. Controls ............................................................................................ 13
3.1. Switches and their function................................................................................ 13
3.2. Speed display .................................................................................................. 14
3.3. Multifunction lever ............................................................................................ 15
3.4. Driving ............................................................................................................ 16
3.5. Instrument panel ............................................................................................... 17
3.6. Steering column adjustment............................................................................... 18
3.7. Inch pedal ....................................................................................................... 18
3.8. Parking brake .................................................................................................. 18
4. Checking prior to placing in operation for the first time ..................... 19
5. Engine operation ............................................................................... 20
5.1. Starting engine ................................................................................................ 20
5.2. Running-in period ............................................................................................ 20
5.3. Shutting down engine ....................................................................................... 20
6. Driving .............................................................................................. 21
6.1. Checking prior to start of the journey ................................................................. 21
6.2. Vehicle speed ................................................................................................... 21
6.3. Shutting down the combine ............................................................................... 21
7. Thresher settings ............................................................................... 22
7.1. Checking the threshing result ............................................................................. 23
7.2. Changing round hole sieves .............................................................................. 23
7.3. Setting threshing cylinder speed ........................................................................ 23
7.4. Setting concave spacing ................................................................................... 24
7.5. Setting wind strength ........................................................................................ 24
7.6. Adjustment treshing drum speed (Variator) ......................................................... 24
7.7. Fitting de-awner bars ....................................................................................... 24
7.8. Adjusting dust plate .......................................................................................... 24
7.9. Adjusting header ............................................................................................. 25
7.9.1. Removing header .......................................................................................... 25
7.9.2. Fitting crop divider ........................................................................................ 26
7.9.3. Fitting crop lifter ............................................................................................ 26
7.9.4. Reel adjustment ............................................................................................. 27
7.9.5. Adjusting cross feeding auger ........................................................................ 28
7.9.6. Adjusting header load relief springs ............................................................... 28
7.9.7. Adjusting header skids .................................................................................. 29
7.9.8. Fitting rapeseed side cutting knives (option) ..................................................... 29
7.10. Fitting corn header (option) ............................................................................. 30
7.11. Grain tank ..................................................................................................... 30
7.11.1. Folding out grain tank discharge pipe ........................................................... 30
7.11.2. Switching on grain tank discharge pipe. ....................................................... 30
7.12. Electronic weighing device (option) .................................................................. 30
8. Threshing .......................................................................................... 31
8.1. Switching on / off threshing system ................................................................... 31
8.2. Switching on / off header ................................................................................. 31
9. Cleaning ........................................................................................... 32
9.1. Adjusting and switching on cleaning blower ....................................................... 32
9.2. Blowing out header .......................................................................................... 32
10. Maintenance ................................................................................... 33
10.1. Maintenance table ......................................................................................... 33
10.2. Maintenance check list (prior to start of harvest) - master for copying ................. 34
10.3. Tilting driver platform ..................................................................................... 36
10.4. Liquids .......................................................................................................... 37
10.4.1. John Deere ................................................................................................. 37
10.4.2. Yanmar ...................................................................................................... 37
10.5. Checking hydraulic oil level / topping up ......................................................... 38
10.6. Changing hydraulic oil filter ............................................................................ 38
10.7. Topping up hydraulic oil ................................................................................. 38
10.8. Lubrication plan ............................................................................................. 39
10.9. Maintaining conveyor belts ............................................................................. 40
10.10. Changing variator belt ................................................................................. 41
10.11. Tensioning compressor belt ........................................................................... 42
10.12. Towing the machine ...................................................................................... 43
11. Electrics ........................................................................................... 44
11.1. Fuse .............................................................................................................. 44
11.1.1. In the electrics box ....................................................................................... 44
11.1.2. On the steering column ............................................................................... 44
11.2. Relay in the electrics box ................................................................................. 45
11.2.1. On the rear wall ......................................................................................... 45
11.2.2. On the flap ................................................................................................. 45
11.3. Relay on the printed circuit board .................................................................... 46
12. Winterizing ..................................................................................... 48
13. Troubleshooting on the machine ...................................................... 49
13.1. Header cuts poorly ......................................................................................... 49
13.2. Lodged grain is picked up poorly .................................................................... 49
13.3. Blockages at the crop divider tips .................................................................... 49
13.4. Header raises too slowly ................................................................................. 49
13.5. Reel shaft winds at the sides ............................................................................ 49
13.6. Reel winds at the ends of the prongs ................................................................ 49
13.7. Reel prongs collide with the knife in the lowest position ..................................... 49
13.8. Reel is not straight on raising .......................................................................... 49
13.9. Too many stones are picked up ....................................................................... 49
13.10. Threshing cylinder winder ............................................................................. 49
13.11. Speed of the machine fluctuates excessively .................................................... 49
13.12. High belt wear ............................................................................................. 49