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OPERATION AND MAINTENANCE MANUAL

Semi-automatic BOV Crimping Machine Z-2312

A0310.01.2312.905.1.EN

Page 3/33

6.

Z-2312 working parameters adjustment ................................................................................ 21

6.1.  Regulation of working pressure ....................................................................................... 21
6.2.  Adjusting the height of BOV crimping head ...................................................................... 22
6.3.  Adjusting crimping parameters ........................................................................................ 23
6.4.  Adjusting pre-gassing time ............................................................................................... 26
6.5.  Adjusting containers limiters position .............................................................................. 27
6.6.  Regulation of pneumatic drives speed ............................................................................. 27

7.

Maintenance .......................................................................................................................... 29

7.1.  General maintenance rules .............................................................................................. 29
7.2.  Replacing crimping jaws .................................................................................................. 29
7.3.  The conditions of functional reliability of the pneumatic control systems ........................ 31
7.4.  Compressed air lubricator maintenance .......................................................................... 32
7.5.  Pneumatic oil quality ....................................................................................................... 33
7.6.  Warranty terms – technical inspections schedule ............................................................ 33

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Summary of Contents for Z-2312

Page 1: ...STRUCTIONS 2018 No part of this document may be reprinted or copied by any means without the written permission of ZIGLER POLSKA INSTRUCTIONS MANUAL Semi automatic BOV Crimping Machine Type Z 2312 Sig...

Page 2: ...e machine safely 8 2 5 Safety rules during repairs and maintenance 9 2 6 Protection of the natural environment 9 3 Transport installation and storage of Z 2312 10 3 1 Transport 10 3 2 Installation 10...

Page 3: ...justing crimping parameters 23 6 4 Adjusting pre gassing time 26 6 5 Adjusting containers limiters position 27 6 6 Regulation of pneumatic drives speed 27 7 Maintenance 29 7 1 General maintenance rule...

Page 4: ...OPERATION AND MAINTENANCE MANUAL Semi automatic BOV Crimping Machine Z 2312 A0310 01 2312 905 1 EN Page 4 33 EQUIPMENT MANUFACTURER...

Page 5: ...arameters Production capacity 1000 pcs h 16 containers min The maximum capacity of the device is dependent on work organization in the process line Containers diameter 35 mm 66 mm Containers height 40...

Page 6: ...D MAINTENANCE MANUAL Semi automatic BOV Crimping Machine Z 2312 A0310 01 2312 905 1 EN Page 6 33 Fig 1 Overall dimensions of Z 2312 The Manufacturer reserves the right to change the design of the prod...

Page 7: ...TE Dispensed substances may be flammable and fed under high pressure may cause explosion Therefore contact with an open fire and other heat sources electric and electrostatic discharge sources and any...

Page 8: ...vice in a manner violating the operation manual 2 4 Conditions of operating the machine safely 1 Order at a work station should be maintained Disorder at a work station may easily result in an acciden...

Page 9: ...in possession of proper qualifications 14 Use proper tools Repair performed by any unauthorized persons may cause accident hazard and result in the loss of warranty during its period of validity 2 5 S...

Page 10: ...fter preliminary placement of the device connect compressed air supply into the connection located near air preparation unit and connect electric supply Attention should be paid that compressed air is...

Page 11: ...llant to flush dispensing wires Containers filled in this way have to be removed from further production The same applies in case of changing dispensed gas 3 3 Storage During the long downtime in prod...

Page 12: ...he cycle 11 NORMAL BOV operation mode switch BOV mode activates pre gassing performed before crimp in NORMAL mode machine performs plain crimping 12 PREGASIFYING TIME Pre gassing time adjustment knob...

Page 13: ...matic BOV Crimping Machine Z 2312 A0310 01 2312 905 1 EN Page 13 33 Fig 2 General construction of Z 2312 The Manufacturer reserves the right to change the design of the produced machine 3 15 2 9 7 8 1...

Page 14: ...pressure The output pressure set on the control valve is indicated by the control pressure gauge Compressed air filter purify air collected from installation from small solid particles and droplets o...

Page 15: ...densate draining screw Fig 3 Construction of air preparation unit Condensate in the filter container should be checked daily and removed if necessary The above description relates to the air preparati...

Page 16: ...of currently used container type In necessity it needs to be regulated accordingly to chapter 6 5 After ensuring that all above activities has been made it is possible to proceed to the start of the...

Page 17: ...ers are Fig 4 Crimping height CH depends on the contact height KH from the container edge thickness J of the valve seal and thickness of the valve hood e Crimping diameter CD is the distance between t...

Page 18: ...presents the proportions between the thickness of the valve hood e and proper crimp diameter CD which should be set Tab 2 Crimp diameter CD depending on the value of valve hood thickness e e 0 22 0 24...

Page 19: ...erosol container valve unsuitable settings The container may have following faults damaged edge in case of not being transported or stored properly corroded edges this kind of damage may appear in pla...

Page 20: ...osion of an opening clamp and actuator pin is increased Check the crimping height Control measurements of the clamp height show size differences exceeding the acceptable tolerances Erosion of the groo...

Page 21: ...r all mounted reducers is the same To increase pressure it s necessary to ensure if supply air flow powering the device is opened than it s necessary to Fig 6 1 Unblock reducer adjustment wheel by smo...

Page 22: ...urning the wheel counter clock located on the top of support stand 2 Turning the wheel winch clockwise raise support stand to appropriate height so that distance between container rim and crimping hea...

Page 23: ...below Fig 9 1 Lower sleeve 2 Lower sleeve lock 3 Can sealing 4 Nut of can sealing 5 BOV valve sealing adjusted with sleeve 6 Inner adjustment sleeve adjusts the BOV valve sealing 7 Outer adjustment sl...

Page 24: ...just its position i e adjust the crimping height The smaller end of the key allows to adjust the inner sleeve which affects the tightness of holding of BOV valve during pre gasifying UTC filling 9002...

Page 25: ...rew or unscrew the inner sleeve Fig 9 pos 6 to adjust the grip Check sealing position by inserting aerosol valve into sealing After regulation is finished mount back the unit in the head using larger...

Page 26: ...ime relay knob placed on front panel of the machine Knob is marked as TIME PRE GASSING There is a scale on knob which helps choosing the right value The range of scale comprises of 10 elementary units...

Page 27: ...ainer and head Fig 12 pos 2 To set position precisely it is advised to lower down head height using adjustment wheel on support stand Move limiters directly to container and block their position using...

Page 28: ...ulation is conducted by turning regulation bolt using flat screwdriver in appropriate direction To decrease actuator movement speed turn regulation bolt clockwise In case of valves with thumb bolt Fig...

Page 29: ...12 46 004 0 delivered with the machine unscrew and remove the lower sleeve unit along with can sealing and the nut Fig 9 pos 1 pos 3 pos 4 The lower sleeve has holes cut from the bottom for the pins o...

Page 30: ...smaller end of special key 9312 46 000 0 9 After the replacement of crimping jaws all parameters of crimping head need to be re adjusted maintaining following sequence a Adjustment the BOV valve seali...

Page 31: ...lity Switching the compressor on and off causes pressure fluctuations which adversely impact the system operation To eliminate this impact each pneumatic control system must be equipped with the compr...

Page 32: ...il Open the compressed air shut off valve and start the machine Turn the screw with a screwdriver a counter clockwise with a screwdriver to increase dispensing b clockwise to decrease dispensing Setti...

Page 33: ...ompound which are not compatible with sealing or other equipment It is recommended to use a pneumatic oil from FESTO OFSW 32 Any ISO VG 32 class oils according to ISO 3448 or DIN 51524 standard may be...

Page 34: ...SO13849 2 2008 PN ENISO44 4z20tt PN EN ISO14118 2018 05 PN EN ISO13850 2016 03 PN EN602O4 L 2OLO PN EN6L1 40 2O05 A1 2008 Thisdeclaration of conformity isthe basis for marking the productwith a en L3...

Page 35: ...social unrest unforeseen accidents and normal wear and tear c equipment in which any person other than the AGENT s authorised service staff including the PRINCIPAL interfered in any way or made any c...

Page 36: ...PNEUMATIC DIAGRAMS...

Page 37: ...p z o o ul Braci Gutman w 7 43 600 Jaworzno POLSKA Revision Designed by Draw by Subtype 2018 08 31 Dawid Mroczek Project No Device No Device name Device type Document No Page name Page No Complete dia...

Page 38: ...SPARE PARTS LIST WITH TECHNICAL DRAWINGS...

Page 39: ...1 2018 05 15 9052 39 600 0 9052 39 000 0 OR2 9002 39 604 1 9052 39 000 0 CP1 9002 39 601 0 9052 39 000 0 LS1 9002 39 605 0 9052 39 000 0 OR3 9002 39 602 1 9002 39 600 0 9052 39 000 0 OR1 9002 39 600...

Page 40: ...600 3 9312 40 002 0 OR3 9312 40 002 0 OR4 9052 40 606 0 9052 40 601 2 9052 40 604 0 9312 40 002 0 LS1 9312 40 002 0 LS1 9312 40 002 0 OR4 9312 40 002 0 OR3 9052 40 605 0 9312 40 002 0 OR2 9312 40 002...

Page 41: ...ki P Horbaczewski 0 275 kg 2018 05 15 2018 05 15 2018 05 15 1 2018 05 15 9002 45 000 2 SG1 NOTE When ordering spare parts make sure to use drawing number as well as exact symbol marking of particular...

Page 42: ...R 1 9312 15 000 3 OR 2 9312 15 000 3 OR 3 9312 15 000 3 OR 4 9312 15 000 3 OR 5 9312 15 000 3 OR 6 9312 15 608 1 9312 15 610 0 9312 15 603 1 9002 54 602 3 9002 54 601 0 9002 54 605 4 9312 15 602 3 931...

Page 43: ...aczewski 12 852 kg 2018 05 11 2018 05 11 2018 05 11 1 2018 05 11 833 9019 01 602 0 9019 05 613 0 NOTE When ordering spare parts make sure to use drawing number as well as exact symbol marking of parti...

Page 44: ...ELECTRIC DIAGRAMS...

Page 45: ...ki M Majerowski M A0214 Device name Semi automatic BOV Crimping Machine 08 Z 2312 2017 03 03 5 1 X10 U1 SIEMENS 6ED1052 1MD00 0BA8 12 24RCE X10 1 L X10 2 M X10 U2 SIEMENS 6ED1055 1MB00 0BA2 DM8 12 24R...

Page 46: ...c BOV Crimping Machine 08 Z 2312 2017 03 03 5 2 SUPPLY K1 K2 SNO 4062K R1 188 0700 2 Reset Reset Reset CH2 CH1 CH2 A1 A2 S22 S21 S12 S11 S34 S33 Ke1 13 23 31 14 24 32 S35 S31 11 12 S1 E STOP A1 A2 YG...

Page 47: ...I0 5 S2 24 RESET X10 5 DI I0 2 S4 14 START X10 6 DI I0 3 B1 3 TOP limit switch X10 7 DI I0 4 B2 3 BOTTOM limit switch X10 3 I0 0 Ke1 14 X10 4 I0 1 S3 14 BOV on off X10 10 I0 7 R2 3 Pregasifying time...

Page 48: ...M A0214 Device name Semi automatic BOV Crimping Machine 08 Z 2312 2017 03 03 5 4 X11 U1 SIEMENS 6ED1052 1MD00 0BA8 12 24RCE 1 DQ Q1 X11 3 DQ Q2 X11 5 DQ Q3 X11 7 DQ Q4 X11 2 DQ X11 4 DQ X11 6 DQ X11...

Page 49: ...M A0214 Device name Semi automatic BOV Crimping Machine 08 Z 2312 2017 03 03 5 5 X11 X12 U2 SIEMENS 6ED1055 1MB00 0BA2 DM8 12 24R 1 DQ Q0 1 X11 3 DQ Q0 2 X11 1 DQ Q0 3 X12 3 DQ Q0 4 X12 2 DQ X11 4 DQ...

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