Zeversolar Eversol-TLC 10K Installation And Operating Istructions Download

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Installation and operating instructions

WARNING!

WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION!

CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.

NOTICE!

NOTICE indicates a situation which, if not avoided, could result in property
damage.

INFORMATION

INFORMATION provides tips which are valuable for the optimal installation and
operation of the inverter

1.3 Symbols used in this manual

The safety precautions and general information are used in this manual as follows:

DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury

DANGER!

Summary of Contents for Eversol-TLC 10K

Page 1: ......

Page 2: ...king 10 3 1 Scope of delivery 10 3 2 Check for transport damage 10 4 Mounting 11 4 1 Ambient conditions 11 4 2 Selecting the mounting location 13 4 3 Mounting the inverter with the wall bracket 14 5 E...

Page 3: ...33 6 2 Updating the firmware via USB 36 7 Commissioning 37 7 1 Electrical checks 37 7 2 Mechanical checks 38 7 3 Start up 38 8 Disconnecting the inverter from voltage sources 39 9 Operating 40 9 1 Ove...

Page 4: ...chnical data 55 10 1 DC input data 55 10 2 AC output data 57 10 3 Safety regulations 58 10 4 General data 59 10 5 Efficiency 60 10 5 1 Efficiency curve TLC 10K 60 10 5 2 Efficiency curve TLC 15K 61 10...

Page 5: ...ing and maintenance of the following Zeversolar inverters Eversol TLC 10K 15K 17K 20K Observe all documentation that accompanies the inverter Keep them in a convenient place and available at all times...

Page 6: ...r moderate injury NOTICE NOTICE indicates a situation which if not avoided could result in property damage INFORMATION INFORMATION provides tips which are valuable for the optimal installation and ope...

Page 7: ...may only be used if their coupling capacity does not exceed 1 0 F 2 1 5 When the PV modules are exposed to light a DC voltage is supplied to this equipment 2 1 6 When designing the PV installation ens...

Page 8: ...lth due to the effects of electromagnetic radiation Please maintain a distance of at least 20cm from the inverter when it is in operation NOTICE Grounding the PV generator Comply with local regulation...

Page 9: ...r complies with the requirements of the applicable EC guidelines Certified safety The product is TUV tested and complies with the requirements of the German Equipment and Product Safety Act RCM The pr...

Page 10: ...n We provide the following safety protection 1 Over voltage under voltage protection 2 Over frequency under frequency protection 3 Over temperature monitoring 4 Residual current monitoring 5 Isolation...

Page 11: ...nector 4 J Negative DC connector 4 Only suitable for stranded copper wire AWG 10 A B C D E F G H I J Please carefully check all of the components in the carton If anything is missing contact your deal...

Page 12: ...ed inadvertently 3 Ensure good access to the inverter for installation and possible service 4 Observe the minimum clearances to walls other inverters or objects as follows to ensure that heat can esca...

Page 13: ...r mount the inverter under the shaded site of the building 7 The mounting method location and surface must be suitable for the inverter s weight and dimensions 8 If mounted in a residential area we re...

Page 14: ...not mount the inverter in areas where there is a risk of explosion 1 Mount the inverter vertically or tilted backward by a maximum of 15 2 Never mount the inverter tilted forward or sideways 3 Never m...

Page 15: ...k the positions of the drill holes Drill 5 holes required using a drill with 10mm bit The holes must be about 70mm deep keep the drill vertical to the wall and hold the drill steady to avoid tilted ho...

Page 16: ...and operating instructions 15 3 Holding the inverter using the handles attach the inverter onto the wall bracket tilted slightly downwards 4 Check both sides of the inverter to ensure that it is secur...

Page 17: ...door installation check the reliability of the padlock regularly Store the key carefully for possible service 5 Push the inverter inwards to the limit stop and attach it to both sides of the wall brac...

Page 18: ...ensure the inverter earthing and then connect the DC inputs When disconnecting disconnect the DC inputs first and then disconnect the AC connector Do not under any circumstances connect the DC inputs...

Page 19: ...may require that PV systems are fitted with an external DC switch on the DC side The DC switch must be able to safely disconnect the open circuit voltage of the PV array plus a safety reserve of 20 In...

Page 20: ...in connectors to connect the PV array A C DC input B plug in connectors to connect the PV array B D Earthing terminal connect a second protective earthing conductor E USB HMI interface update or burn...

Page 21: ...L1 L2 L3 N and PE We recommend the following requirements for stranded copper wire Object Description Value A External diameter 13 17 5 mm B Conductor cross section area 6 0 10 0 mm2 C Stripping leng...

Page 22: ...ble lengths relative to the conductor cross section as follows conductor cross section Maximum cable length TLC 10K TLC 15K TLC 17K TLC 20K 6 mm 48 m 32 m 28 m 24 m 10 mm 70 m 53 m 47 m 40 m The requi...

Page 23: ...ng is suitable for cable diameter 12 18 mm Thinner seal ring is suitable for cable diameter 16 21mm E Fastening case F Swivel nut There are two seal rings in the AC connection plug kit please choose o...

Page 24: ...0 4 Insert the stripped conductors L1 L2 L3 N and PE into the corresponding terminals and tighten the screw with torque 2 0 2 5Nm using an Allen key AF 3 0 The ground wire must be locked in the PE pos...

Page 25: ...earthing terminal can be used to connect a second protective conductor or as equipotential bonding Remove the earthing parts from the accessory bag connect the earthing conductor to the earthing termi...

Page 26: ...nitoring unit RCMU has been tested according to IEC 62109 2 INFORMATION If an external residual current device RCD needs to be used please refer to the information below Where an external residual cur...

Page 27: ...load switch functionality for load switching The selection of the miniature circuit breaker rating depends on the wiring design wire cross section area cable type wiring method ambient temperature in...

Page 28: ...nput of the inverter the following limits must not be exceeded The Max open circuit voltage which can occur at PV modules temperature of 10 must not exceed the Max DC input voltage of the inverter The...

Page 29: ...ZKLA or USE2 and comply with the following properties External diameter 5 8 mm Conductor cross section 2 5 6 mm Number of conductors at least 7 Nominal voltage at least 1000V Proceed as follows to as...

Page 30: ...the cable is correctly positioned Proceed to step 5 If the stranded wires are not visible in the chamber the cable is not correctly positioned Release the clamping bracket To do so insert a flat blad...

Page 31: ...lease the DC connector insert a flat blade screwdriver blade width 3 5 mm into the side catch mechanism and lever open 3 Carefully pull the DC connector apart 4 Release the clamping bracket To do so i...

Page 32: ...sure that it cannot be accidentally reconnected 2 Ensure that the DC switch is switched off and ensure that it cannot be accidentally reconnected 3 Ensure that there is no ground fault in the PV array...

Page 33: ...moisture and dust penetration Seal the unused DC inputs with sealing plugs so that moisture and dust cannot penetrate the inverter Make sure all DC connectors are securely sealed 8 The inverter is on...

Page 34: ...ngth of the network cable should not exceed 1000m The monitoring system layout for inverters is as follows The PMU connects with the inverter via the RJ45 interface and it connects to the router via E...

Page 35: ...J45 socket All warranty claims become void Make sure the RJ45 plug has been tightened firmly The pin assignment of the RJ45 socket on the inverter as follows Pin1 TX_ RS485A Pin2 TX_ RS485B Pin3 RX_ R...

Page 36: ...B Seal 1 Black C Threaded sleeve 1 Black D Gasket 1 Black 3 Guide the network cable through the components of RJ45 plug as follows 4 Insert the network cable to the RJ45 keystone socket then screw the...

Page 37: ...work cable and then screw the cap nut to the RJ45 keystone socket by hand If necessary an adjustable spanner can be used on site during installation and dismantlement 6 2 Updating the firmware via USB...

Page 38: ...e PV array Wear personal protective equipment such as insulating gloves Check the DC voltage values check that the DC voltage of the strings does not exceed the permitted limits Refer to the chapter i...

Page 39: ...the initial voltage of the strings is greater than the minimum DC input voltage but lower than the start up DC input voltage the inverter is waiting for sufficient DC input voltage and cannot feed po...

Page 40: ...Use a current probe to ensure that no current is present in the DC cables 4 Release and disconnect all DC connectors To do so insert a flat blade screwdriver or an angled screwdriver blade width 3 5 m...

Page 41: ...ntrol panel which includes an liquid crystal display three LED indicators and four control buttons You can view the data and set the parameters of the inverter using the buttons Object Description A N...

Page 42: ...d LED is lit when the inverter has stopped feeding power into the grid due to a fault The corresponding error code will be shown on the display at the same time Bicolor LED The bicolor LED can blink g...

Page 43: ...inverter is operating normally Fault 9 GFCI Fault GFCI detection circuit is abnormal 8 AC HCT Fault Output current sensor is abnormal 46 High DC Bus The voltage of DC Bus exceeds the permitted upper...

Page 44: ...differs for M S A different value of grid voltage has been detected by the master and slave MCU 11 M S version unmatched Different firmware version between the master and slave MCU 38 ISO Fault The P...

Page 45: ...ata 53 50 Hz 47 50 Hz 45 50 Hz 2013 E03 3 10 08 2013 15 23 E43 4 07 07 2013 13 23 E45 5 02 06 2013 12 23 E01 17 0KW Safety Press ESC to return Clearing data Clearing complete Country data set Initiali...

Page 46: ...utomatically Safety Standard DE VDE AR N 4105 9 4 3 Home page The home page shows some of the most important running data of inverter such as the real time output power today s energy an error code an...

Page 47: ...put and output information Switch between the home page and operation pages by means of the or button Running Info A B C F E D VacL1 V 236 1 VacL2 V 235 5 IacL1 A 12 3 IacL2 A 12 5 VacL3 V 237 8 IacL2...

Page 48: ...ttings Device Info 9 4 6 Statistics Press the or button to select the Statistics item of main menu and press button to confirm Press the or button to select Days Months or Years Press the button to co...

Page 49: ...7 2013 13 23 E45 5 02 06 2013 12 23 E01 A B 1 12 09 2013 08 45 E12 Object Description A Date and time of the fault B Error code 9 4 8 Date Time setting Enter the sub menu Basic Setting and press the o...

Page 50: ...ose the language Press the button to confirm Press the ESC button to return to the Basic Setting page Language Deutsch English 9 4 10 Contrast setting Enter the sub menu Basic Setting and press the or...

Page 51: ...d select the Advanced setting item and confirm The password page is now displayed Press the or button to modify the password digit press the button to change the next digit and the advanced page is no...

Page 52: ...Press the ESC button to return to the Advanced Setting page Active power control Active power control Enable Disable 9 4 13 Reactive power control Enter the sub menu Advanced Setting and press the or...

Page 53: ...r to the inverter Press the ESC button to return to the Advanced Setting page PV Mode PV Mode Setting Parallel Mode Independent Mode 9 4 15 EEG Setting Enter the sub menu Advanced Setting and press th...

Page 54: ...the or to choose the address Press the button to transfer to the inverter Press the ESC button to return to the menu Communication Device Address N 9 4 17 Device information Press the or button to sel...

Page 55: ...4 18 Clear the history data Enter the safety setting page enter the correct password and enter the data clear page Clear Data Press the button to confirm to clear the historical data Press the ESC bu...

Page 56: ...DC input voltage 1000 V 2 3 Rated DC input voltage 640 V MPP voltage range 270 950 V Full load MPP voltage range 320 800 V 340 800 V Start up DC input voltage 300 V Min feed in DC voltage 270 V Max D...

Page 57: ...V Min feed in DC voltage 270 V Max DC input current input A B 22 A 22 A Isc PV absolute Max input A B 32 4 A 32 4 A Number of MPP trackers 2 Strings per MPP tracker input A B 2 2 Turn on power 25 W D...

Page 58: ...output current at 230 V 14 5 A 21 7 A 24 6 A 28 9 A Rated output current at 240 V 13 9A 20 8 A 23 6 A 27 7 A Max continuous output current 16A 24 A 25 8 A 30 A Power factor VDE AR N 4105 0 85ind 0 85...

Page 59: ...ction can be changed but need password 10 3 Safety regulations Type TLC 10K TLC 15K 17K 20K Internal overvoltage protection Integrated DC insulation monitoring Integrated DC feed in monitoring Integra...

Page 60: ...permissible value for relative humidity non condensing 100 Max operating altitude above mean sea level 2000 m Ingress protection IP65 Electronics IP55 Fan Climatic category 4K4H Protection class I in...

Page 61: ...r and Vmppmin graphically In all cases the efficiency refers to the standardized power output Pac Pac r According to EN 50524 VDE 0126 13 2008 10 cl 4 5 3 Notes Values are based on rated grid voltage...

Page 62: ...Installation and operating instructions 61 10 5 2 Efficiency curve TLC 15K Max efficiency max 98 3 European weighted efficiency EU 97 8...

Page 63: ...62 Installation and operating instructions 10 5 3 Efficiency curve TLC 17K Max efficiency max 98 3 European weighted efficiency EU 97 8...

Page 64: ...Installation and operating instructions 63 10 5 4 Efficiency curve TLC 20K Max efficiency max 98 3 European weighted efficiency EU 97 9...

Page 65: ...operating parameters including ambient temperature and input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output during certain periods of...

Page 66: ...Installation and operating instructions 65 Power reduction with increased ambient temperature TLC 17K Power reduction with increased ambient temperature TLC 20K...

Page 67: ...and modules Make sure the earth connection of the inverter is reliable If this fault occurs often contact the service 36 Make sure the earth connection of the inverter is reliable Make a visual inspe...

Page 68: ...eing shown please call service 34 Check the grid voltage and grid connection on the inverter Check the grid voltage at the point of connection of the inverter If the grid voltage is outside the permis...

Page 69: ...operation Do not touch the heat sink during operation Wait approx 30 minutes before cleaning until the heat sink has cooled down Clean the heat sink with pressurised air or a soft brush Do not use agg...

Page 70: ...contact Zeversolar service We require the following information in order to provide you with the necessary assistance Inverter device type Inverter serial number Type and number of connected PV modul...

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Zeversolar Eversol-TLC 10K, Installation And Operating Istructions

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