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Solar Controller 

CPSPI3700EVF380 

CPSPI5500EVF380

   

User’s Manual 

 
 
 
 

CyberPower Systems Inc. 

www.cyberpower.com

 

Summary of Contents for CPSPI3700EVF380

Page 1: ...Solar Controller CPSPI3700EVF380 CPSPI5500EVF380 User s Manual CyberPower Systems Inc www cyberpower com ...

Page 2: ...cing 11 3 2 3 Side by Side Installation 12 3 3 Keypad and Terminal Cover Installation 12 3 4 Wiring Protection 13 3 4 1 Controller and Input Cable 13 3 4 2 Output Cable Protection for Short Circuit Situations 14 3 5 Keypad Remote Usage 14 3 5 1 Remote Operation 15 3 5 2 External Face Mount 16 Chapter 4 Wiring 17 4 1 Wiring Safety 17 4 2 Main Circuit 18 4 2 1 Main Circuit Terminal 18 4 2 2 Main Cir...

Page 3: ... 28 4 4 4 RS 485 Communication Termination ON OFF Switch 29 4 6 Wiring Checklist 31 Chapter 5 Keypad and Parameters 32 5 1 Keypad 32 5 1 1 Keys and Displays 32 5 1 2 Keypad Display 34 5 1 3 Keypad Programming 36 5 2 Parameter List 37 5 2 1 Parameters setting for Solar Controller 37 5 2 2 Parameters setting for the other applications 38 Chapter 6 Troubleshooting 88 6 1 Alarm and Fault Displays 88 ...

Page 4: ... injury by fire The controller must not be used in any medical equipment in which human life may involve The controller is manufactured according to strict quality control standard However bypass the safety protection in case the controller failure causes death or serious injury Warning Do not install damaged controller or any controller without complete components inside Failure to comply could r...

Page 5: ...ercurrent caused by over distributed capacitance Never connect the output terminals to capacitors or unapproved LC RC filters Failure to comply could damage the controller components Separate the controller main circuit cables and control circuit cables Failure to comply could cause interference to the control signals Ensure the phase of power supply and rated voltage match the label on the contro...

Page 6: ...imum settings for most of applications Editing parameters indiscriminately could cause equipment abnormal operation Interlock the electricity supply with AC controller supply when both are available to a load Danger Do not touch the main circuit of the controller when power is on Failure to comply could cause electrical shocks Disconnect the power supply before opening the front cover of the contr...

Page 7: ...6 WarningLabel ...

Page 8: ...uct 2 1 Product Part A Heatsink B Cooling fan C Cooling fan guard D Conduit bracket E Rubber bushing F Terminal cover screw G Front cover H USB port I Terminal cover J Front cover screw K Terminal cover screw L Keypad ...

Page 9: ...he distributor or local CyberPower representative 3 After opening the box is there any damp mark inside the box Any damage or crack on the controller enclosure If so contact the distributor or local CyberPower representative 4 Does the controller nameplate show the same model number as the carton label If not contact the distributor or local CyberPower representative 5 Are the manual and keypad in...

Page 10: ...9 2 3 Product Dimensions Unit mm inch W W1 H H1 D D1 S1 Φ Φ1 Φ2 130 5 12 118 4 65 250 9 84 235 9 25 175 6 88 64 2 51 5 2 0 20 5 5 0 22 22 0 86 28 1 1 ...

Page 11: ...not allow the controller to freeze When controllers are installed side by side in a cabinet follow the instruction illustrated in Figure 3 2 to ensure the air flow Humidity Under 90 RH Free of condensation Storage Temperature 20 C to 60 C Surrounding Area Free from water oil metal shavings or other foreign materials Free from flammable materials e g wood Free from harmful gases and liquids Free fr...

Page 12: ...or better cooling 3 2 2 Spacing Single Controller Installation Install the AC controller as illustrated below to ensure the required space for airflow and wiring OK NG NG a Upright installation b Horizontal installation c Transverse installation A Minimum 50 mm B Minimum 30 mm C Minimum 150 mm ...

Page 13: ...ypad before wiring You just need to loosen the terminal cover screw and remove the terminal cover This model enclosure is non metal Loosen terminal cover screw and remove terminal cover for wiring After wiring affix the terminal cover back in position and tighten the screw For wiring instructions and screw tightening torque please refer to Chapter 4 A Minimum 50 mm B Minimum 30 mm C Minimum 10 mm ...

Page 14: ...proper wiring DC switch is recommended to be installed in PV input side Note Ensure the PV input voltage doesn t over 750Vdc at any condition otherwise may damage the controller Step 1 Loosen the Screw Step 2 Remove the Terminal Cover Step 3 Affix the Terminal Cover After Wiring Step 4 Tighten the Screw ...

Page 15: ...ons Note If a single controller runs more than 1 load a separate thermal overload switch or a circuit breaker is required 3 5 Keypad Remote Usage Keypad mounted on the controller can be removed and connected to the controller using an extension cable to facilitate operation when the controller is installed in a location where it cannot be easily accessed It can also be permanently mounted remote l...

Page 16: ...15 3 5 1 Remote Operation 3 5 1 1 Remote Operation 3 5 1 2 Keypad Dimensions Minimum50mm M4 X P0 7 pan head machine screw x 4 ...

Page 17: ...16 3 5 2 External Face Mount 3 5 2 1 External Face Mount M4 X P0 7 pan head machine screw x 4 Enclosure panel Keypad 3 5 2 2 Panel Cut Out Dimensions ...

Page 18: ... the incoming power supply before applying power Perform all wiring as specified in the wiring diagrams provided when installing braking options Failure to comply could result in controller braking components damage or a fire Do not disconnect the loadfrom the controller while the controller is outputting voltage Do not use unshielded cable for control circuit wiring Failure to comply could cause ...

Page 19: ...tch between PV string output and PV PV terminal on controller Surge protector controller is also suggested to install Connect PV input wires from string PV PV to DC swtich DC switch to PV PV terminal of controller Ensure the max voltage of PV will not over 750V at any condition or may damage the controller 4 2 2 2 Power Output Terminal Connect AC controller output terminals U T1 V T2 and W T3 to l...

Page 20: ...ontroller or equipment malfunction Do not wind the grounding cable when multiple controllers are installed Failure to comply could cause controller or equipment malfunction Ensure the neutral of the input side and controller terminal are grounded according to the local electrician regulations TN and TT system are suggested for the controller primary side 4 2 2 5 Jumper This controller complies wit...

Page 21: ...nt of voltage drop can be calculated using the following formula Line drop voltage V 3 cable resistance Ω km cable length m current A 10 3 Table 4 2 2 Cable Size and Tightening Torque Three phase 400 V Controller Rating Terminal Asia USA Europe China Terminal Screw Thread Tightening Torque Nm lb in Suggested Cable Size mm2 Applicable Cable Size mm2 Suggested Cable Size AWG kcmil Applicable Cable S...

Page 22: ...ward stop Photocoupler 24 V 8 mA Use NPN PNP switch to select multi function digital input type The default is NPN mode S2 Digital input terminal 2 reverse stop S3 Digital input terminal 3 external fault 1 S4 Digital input terminal 4 fault reset S5 Digital input terminal 5 multi step speed 1 S6 Digital input terminal 6 multi step speed 2 S7 Digital input terminal 7 Jog command S8 Digital input ter...

Page 23: ...log signals MT Loadtemperature signal terminal Connects the temperature sensor of AC loadfor the controller to know the loadtemperature and trigger necessary protections Pulse Train Inputs RP Pulse train input frequency command Input frequency up to 32KHz PC Common terminal for pulse train signals 4 3 1 2 Output Terminals Table 4 3 1 2 Control Circuit Output Terminals Terminal Type Terminal Code T...

Page 24: ... default settings are listed in Figure 4 3 1 1 and Figure 4 3 1 2 For safety always check the emergency stop operation after wiring Emergency stop circuit is necessary to stop the controller immediately in a safe manner to prevent any injuries Do not remove the controller covers or touch the circuit boards when the power is on Failure to comply could cause electrical shocks to personnel Separate c...

Page 25: ...t Connection for PLC S1 S2 S3 S4 S5 S6 S7 SC 24V NPN PNPS Switch Sink NPN Source PNP Y0 Y1 Y2 Y3 COM0 V0 Y4 Y5 Y6 Y7 COM1 V1 PLC High Active Source PNP EVO8000 Digi Input Connecting 1 External Power Supply DC24V DC0V LOAD ...

Page 26: ...ct the digi inputs to switchs and set the parameters as below Note The switch type for tower and well application is A type NO and B type NC respectively Parameter Value Application with tower and well b1 01 4 E1 00 167 E1 01 168 E1 02 164 E1 03 07 20 Parameter Value Application with either tower or well b1 01 4 E1 00 167 E1 01 168 E1 02 164 E1 03 07 20 ...

Page 27: ...C D1 D2 M2 0 23 2 0 0 13 to 1 31 26 to 16 0 13 26 0 13 to 0 33 26 to 22 0 13 26 Shielded cable etc R1A R1B R1C R2A R2C M2 6 0 59 5 2 0 13 to 2 08 26 to 14 0 13 26 0 13 to 0 33 26 to 22 0 13 26 Shielded cable etc 4 3 4 Ferrule Type Terminals Always use ferrule type terminals with insulated sleeves Refer to Table 4 3 3 2 for dimensions In addition crimping tool CRIMPFOX ZA 3 manufactured by Phoenix ...

Page 28: ...N mode Figure 4 4 1 Sink Source DIP Switch 4 4 2 Terminal A2 Voltage Current Input Selection Select voltage or current input at terminal A2 To select current as the input type set DIP switch A2 to I and set parameter E3 06 to 0 0 to 20 mA or 1 4 to 20 mA To select voltage as the input type set DIP switch A2 to V and set parameter E3 06 to 2 0 to 10 V or 3 0 to 5 V Source Sink ...

Page 29: ...efault E3 06 Terminal A2 Signal Level Selection Selects the signal level for terminal A2 0 0 20 mA 1 4 20 mA 2 0 10 V 3 0 5 V 0 1 2 3 1 4 4 3 Terminal AM Voltage Current Output Selection Select voltage or current output type for terminal AM To select voltage as the output type set DIP switch AM to V and set parameter E4 04 to 0 0 to 10 V To select current as the output type set DIP switch AM to I ...

Page 30: ...etting Range Default E4 04 Terminal AM Signal Level Selection Selects the signal level for terminal AM 0 0 to 10 V 1 0 to 20 mA 2 4 to 20 mA 0 1 2 2 4 4 4 RS 485 Communication Termination ON OFF Switch The default of termination resistor for RS 485 communication is OFF Switch it to ON when the controller is the last in a series of slave controllers Set this termination resistor on DIP switch RS485...

Page 31: ...30 Figure 4 4 4 DIP Switch RS 485 Termination Resistor OFF ON ...

Page 32: ...oller is properly grounded 9 Controller terminal screws of the main circuit and ground are tightened 10 An MC is installed for each loadif a single controller runs more than one load Note Set MC1 to MCn OFF before operating the controller Do not switch MC1 to MCn 11 When using a braking resistor or braking unit an MC is installed on the controller input side and able to shut off the power to contr...

Page 33: ... alarm and set parameters The keypad of EVO 8000 series can be removed and connected to the controller using an extension cable The remote keypad can be mounted on control panels with screws thread M4 X P0 7 and the screw length longer than the thickness of panel door 5 1 1 Keys and Displays Figure 5 1 1 Keypad ...

Page 34: ...es the displayed menu 6 UP DOWN Key Selects parameter numbers increments and decrements setting value and frequency 7 STOP Key Stops the controller 8 ENTER Key Enters parameter value parameter and setting Enters parameter setting menu 9 LO RE Selection Key Switches controller control between the keypad LOCAL and an external source REMOTE 10 FN2 Key Retain 11 RUN Light Refer to Table 5 1 2 2 12 LO ...

Page 35: ... Refer to Table 5 1 2 2 19 REV Light Refer to Table 5 1 2 2 5 1 2 Keypad Display 5 1 2 1 LED Display Table 5 1 2 1 LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display 0 9 i r 1 A J S 2 b K Nil t 3 c L U 4 d M Nil v 5 E n W Nil 6 F o X Nil ...

Page 36: ...uency below the minimum frequency Controller not in operation Control from Local Nil Control from Remote Displaying output speed Nil Nil Displaying output frequency Nil Nil During fault Nil Normal operation Communication connected Nil Nil Communication error Nil Nil Allows Run commands only from a remote source Nil Allows Run commands only from keypad Rotating reversely Nil Nil ...

Page 37: ...group Press ENTER MENU UP DOWN and RESET to monitor and edit settings Quick setting mode User must assign the function to the FN1 key in advance so as to quickly set the parameter by pressing FN1 key Quick monitor mode Press FN2 key to quickly monitor part of the parameters and press UP and Down key to switch the parameter ...

Page 38: ...Parameters Settings Parameter Name Description Default A1 03 Initialization 2838 2 Wire Sequence 50Hz 380V S6 00 MPPT Mode Enable 1 Enable 0 Disable 1 S6 01 Controller Min Operating Voltage Controller starts when input voltage DC higher than this value 350 S6 02 Starting Frequency Start to operate from this frequency 20 S6 04 MPPT Voltage Step Delta output voltage per MPPT step 4 ...

Page 39: ...ntroller acceleration Time Unit s 3 C1 01 Deceleration Time Controller deceleration Time Unit s 0 1 P2 03 UV protection Under voltage protection level Unit s 300 E1 00 Terminal S1 Function Digi input S1 167 Controller stop when water gage sensor open 167 E1 01 Terminal S2 Function Digi input S2 default is disable no function 20 E1 02 Terminal S Function 3 Digi input S3 Digi input S3 164 Operation ...

Page 40: ...ts 2 Wire Sequence 60Hz 415V 2644 Resets 2 Wire Sequence 60Hz 440V 2646 Resets 2 Wire Sequence 60Hz 460V 3538 Resets 3 Wire Sequence 50Hz 380V 3541 Resets 3 Wire Sequence 50Hz 415V 3544 Resets 3 Wire Sequence 50Hz 440V 3546 Resets 3 Wire Sequence 50Hz 460V 3638 Resets 3 Wire Sequence 60Hz 380V 3641 Resets 3 Wire Sequence 60Hz 415V 3644 Resets 3 Wire Sequence 60Hz 440V 3646 Resets 3 Wire Sequence 6...

Page 41: ...1 A2 32 User Defined Parameter Automatic Save Saves the most recently edited parameters 0 Do not save list of recently edited parameters 1 Save list of recently edited parameters Default 1 Range 0 1 Group b Application b1 Operation Mode Selection b1 00 Frequency Command Selection 1 0 Keypad 1 Control Circuit Terminal Analog Input 2 Terminal Up Down 3 Modbus Communication 4 Pulse Train Input Includ...

Page 42: ...oad deceleration and lower than d1 08 setting value the zero speed operation Default 0 Range 0 1 b1 05 Run Command Action after Switch 0 Ignore Active Run Command at the New Source If a Run command at the new source is active the controller will not start or the controller will stop operation if it was running when switching from the old source to the new source The controller can start only when ...

Page 43: ... at Power up Determines to accept or ignore an active Run command from Remote during power up 0 Ignore Controller ignores an active run command during power up 1 Accept Controller accepts an active run command at power up and runs the load immediately Default 0 Range 0 1 b1 12 7 Local Remote switching Enable during Operating 0 Disabled 1 Enabled Default 0 Range 0 1 b2 DC Braking b2 00 Zero Speed H...

Page 44: ... the output voltage restoring to the time set v f voltage curve required Default 0 6s Min 0 3s Max 5 0s b3 03 Retain b3 04 9 Speed search deceleration time Sets the search speed in the deceleration time The maximum output frequency to the minimum output frequency deceleration time Default 2 0s Min 0 1s Max 10 0s b3 05 9 Search speed in V f In order to reduce the speed of search output current by t...

Page 45: ...l as a percentage of the maximum frequency d1 02 Default 100 0 Min 0 0 Max 100 0 b5 04 4 Derivative Time D Sets derivative time for D control Default 0 00 s Min 0 00 s Max 10 00 s b5 05 4 PID Output Limit Sets the maximum output from PID control as a percentage of the maximum frequency Default 100 0 Min 0 0 Max 100 0 b5 06 4 PID Bias Voltage Adjustment Sets the PID bias voltage adjustment as a per...

Page 46: ...nger than the time set to b5 13 PID feedback loss will be detected Default 0 Min 0 Max 100 b5 13 PID Feedback Low Detection Time Sets the PID feedback time used for detection When the PID feedback falls below the level set to b5 12 for longer than this time PID feedback loss will be detected Default 1 0 s Min 0 0 s Max 25 5 s b5 14 PID Sleep Start Level Sets the PID level to trigger the controller...

Page 47: ...ime for PID feedback high detection PID feedback high will be detected when the feedback exceeds the level set in b5 22 for longer than the time set in b5 23 Default 1 0 s Min 0 0 s Max 25 5 s b5 24 PID Target Display Value Sets a value to display to U4 00 and U4 03 when the controller runs at the maximum output frequency Determined by b5 19 Min 1 Max 60000 b5 25 PID Target Display Digits Sets the...

Page 48: ... 0 s Max 10 0 s b7 Droop Function b7 00 Droop Control Gain Sets the amount of speed reduction when the torque reference is 100 The gain is set as a percentage of the maximum output frequency A setting of 0 0 disables the Droop control function Default 100 Min 0 Max 100 b7 01 Droop Control Delay Time Adjusts the responsiveness of Droop control Reduce the setting if the reaction time is too long and...

Page 49: ... Default 0 Min 0 Max 1 Group C Tuning C1 Acc Dec Time C1 00 4 Acceleration Time 1 Sets the time that the controller accelerates from 0Hz to the maximum output Default 10 0 s Min 0 0 s Max 6000 0 s C1 01 4 Deceleration Time 1 Sets the time that the controller decelerates from the maximum output to 0Hz C1 02 4 Acceleration Time 2 Sets the time that the controller accelerates from 0Hz to the maximum ...

Page 50: ...teristic at Acc Start Sets S curve times for each acceleration or deceleration Actual Acceleration Time Determined Acc Time C2 00 C2 01 2 Actual Deceleration Time Determined Dec Time C2 02 C2 03 2 Default 0 20 s Min 0 00 s Max 10 00 s C2 01 S Curve Characteristic at Acc End Default 0 20 s Min 0 00 s Max 10 00 s C2 02 S Curve Characteristic at Dec Start Default 0 20 s Min 0 00 s Max 10 00 s C2 03 S...

Page 51: ...omatic Speed Regulator C4 00 4 ASR Proportional Gain 1 P Sets the ASR proportional gain 1 Default Determined by A1 02 Min 0 00 Max 300 00 C4 01 4 ASR Integral Time 1 I Sets the ASR integral time 1 Default Determined by A1 02 Min 0 000 s Max 10 000 s C4 02 4 ASR Proportional Gain 2 P Sets the ASR proportional gain 2 Default Determined by A1 02 Min 0 00 Max 300 00 C4 03 4 ASR Integral Time 2 I Sets ...

Page 52: ... Min 0 000 s Max 10 000 s C4 16 2 ASR Primary Delay Time Sets the 2 primary delay time when the torque command is given by ASR Default Determined by d1 12 Min 0 000 s Max 0 500 s C4 17 2 ASR Gain Switching Frequency Sets the frequency to switch between C4 00 and C4 02 ASR proportional gain and between C4 01 and C4 03 ASR integral time 1 2 Default 0 0 Hz Min 0 0 Hz Max Determined by d1 02 L2 00 C5 ...

Page 53: ...itching frequency of the controller output transistors Adjust this setting to reduce audible noise and leakage current 0 Determined by C6 01 to C6 03 1 Retain 2 2 0 kHz 3 3 0 kHz 4 4 0 kHz 5 5 0 kHz 6 6 0 kHz 7 7 0 kHz 8 8 0 kHz 9 9 0 kHz 10 10 0 kHz 11 11 0 kHz 12 12 0 kHz 13 13 0 kHz 14 14 0 kHz 15 15 0 kHz 16 16 0 kHz Default Determined by A1 02 and o2 03 Once A1 06 is redefined the default wil...

Page 54: ...lly set to 1 with the unit set to When L2 00 Frequency Upper Limit is adjusted the exceeded frequency in L1 00 to L1 15 will be automatically set to the upper limit determined in L2 00 Default 5 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1 01 4 Frequency Command 2 Default 8 00 Hz Min 0 00 Hz Max Determined by d1 02 L2 00 L1 02 4 Frequency Command 3 Default 10 00Hz Min 0 00 Hz Max Determined by...

Page 55: ...ault 40 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1 10 4 Frequency Command 11 Default 42 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1 11 4 Frequency Command 12 Default 45 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1 12 4 Frequency Command 13 Default 50 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1 13 4 Frequency Command 14 Default 50 00Hz Min 0 00Hz Max Determined by d1 02 L2 00 L1...

Page 56: ...d Hold Determines whether or not to save the frequency command or the frequency bias Up Down 2 value when the Stop command is entered or the power supply is shut off 0 Clear the Up Down frequency at stop 1 Save the Up Down frequency at stop 2 Accept the Up Down frequency at stop Default 0 Range 0 1 2 L4 01 4 Frequency Command Bias Up Down 2 Sets the bias used to add to or subtract from the frequen...

Page 57: ...ol and Torque Control Default 0 ms Min 0 ms Max 1000 ms L5 06 7 Torque Command Delay Time 2 Apply a filter with the time constant set to parameter d5 02 to the torque reference signal to eliminate oscillation resulting from an unstable torque reference signal Increase the setting when oscillation occurs during torque control Default 10 ms Min 0 ms Max 1000 ms L6 Offset Frequency L6 00 4 Offset Fre...

Page 58: ...2 6 60 Hz Derated Torque Characteristic 3 7 60 Hz Derated Torque Characteristic 4 8 50 Hz High Starting Torque Characteristic 1 9 50 Hz High Starting Torque Characteristic 2 A 60 Hz High Starting Torque Characteristic 3 B 60 Hz High Starting Torque Characteristic 4 C 90 Hz 60 Hz base D 120 Hz 60 Hz base E 180 Hz 60 Hz base F 60Hz Constant Torque Characteristic Default Default F Range 0 to 9 A to F...

Page 59: ... 0 0 V Max 255 0 V 3 d1 10 Middle Output Frequency 2 Default 0 0 Hz Min 0 0 Hz Max Defined by d1 02 d1 11 Middle Output Frequency Voltage 2 Default 0 0 V Min 0 0 V Max 255 0 V 3 d1 12 2 Control Method Selection 0 Open Loop V F Control 1 Retain 2 Open Loop Vector Control 3 Retain A permanent cannot be 2 Default 0 Min 0 Max 3 d1 13 2 Maximum Output Frequency Sets the 2 V F pattern in d1 13 to d1 22 ...

Page 60: ...n 0 Max 2 d1 24 9 Voltage source for V F separation 0 Setting by d1 25 1 Analog setting corresponds to the E3 01 or E3 07 20 Default 0 Min 0 Max 1 d1 25 9 Voltage digital setting for V F separation Setting voltage digital for V F separation Default A1 03 Min 0V Max Defined to the rated voltage d1 26 9 Voltage rise time of V F separation Setting voltage rise time for V F separation Default 10 0 s M...

Page 61: ...he line to line resistance This will be set automatically during Auto Tuning Default o2 03 A1 06 Min 0 000 Ω Max 65 000 Ω d2 05 Leakage Inductance Sets the voltage drop caused by the loadleakage inductance relative to the Load Rated frequency and current This will be set automatically during Auto Tuning Default o2 03 A1 06 Min 0 00 mH Max 650 00 mH d2 06 Rotor Resistance Sets the rotor resistance ...

Page 62: ...equency and current This will be set automatically during Auto Tuning Default o2 03 A1 06 Min 0 00 mH Max 650 00 mH d2 17 2 Rotor Resistance Sets the 2 rotor resistance This will be set automatically during Auto Tuning Default o2 03 A1 06 Min 0 000 Ω Max 65 000 Ω d2 18 2 Mutual Inductance Sets the 2 mutual inductance This will be set automatically during Auto Tuning Default o2 03 A1 06 Min 0 00 mH...

Page 63: ... the induced peak voltage per phase in units of 0 1 mV rad s electrical angle Set this parameter when driving an IPM SSR1 or SST4 series Set 0 to d3 09 before setting Default Determined by o2 03 Min 0 0 mV rad s Max 2000 0 mV rad s d3 09 PM Induction Voltage Constant 2 Ke Sets the induced line to line voltage in units of 0 1 mV r min mechanical angle Set this parameter when driving an SPM Set 0 to...

Page 64: ...D Integral Hold 49 PID Soft Start On Off 50 PID Input Characteristics Switch 51 1 2 Switch 52 Timer Input 53 54 55 Offset Frequency 1 2 3 57 KEB Command 1 Normal Open 60 Program Lockout 61 Analog Frequency Command Hold 63 External Speed Search Command 65 DC Braking 69 Controller Enabled 70 Speed torque control switch 71 Zero Speed Holding Default 0 Range 0 to 73 100 to 173 E1 01 Terminal S2 Functi...

Page 65: ...e Undervoltage Detection 1 normal open 20 Overvoltage Undervoltage Detection 2 normal open 22 During Reverse 23 1 2 Selection 24 During Regeneration 25 During Restart 26 Overload Pre Alarm oL1 27 Controller Overheat Pre Alarm oH 28 Retain 29 Mechanical Weakening Detection Normal Open 31 During Torque Limit Currenty Control 32 During Speed Limit 33 During Speed Limit Circuit Operation For Torque Co...

Page 66: ...se signal 0 0 1 kWh units 1 1 kWh units 2 10 kWh units 3 100 kWh units 4 1000 kWh units Default 0 Min 0 Max 4 E2 06 7 Relay 1 On Delay The definition of a relay1 on delay time Default 0 0s Min 0 0s Max 3600 0s E2 07 7 Relay 1 Off Delay The definition of a relay1 off delay time Default 0 0s Min 0 0s Max 3600 0s E2 08 7 Relay 2 On Delay The definition of a relay2 on delay time Default 0 0s Min 0 0s ...

Page 67: ...uring Speed Control 16 Torque Compesation 18 Communication Mode 1 19 Communication Mode 2 20 V F separation voltage 21 No function Default 0 Range 0 to 21 E3 02 4 Terminal A1 Input Gain Sets the terminal A1 input gain as a percentage when inputting 10V Default 100 0 Min 999 9 Max 999 9 E3 03 4 Terminal A1 Input Voltage Bias Sets the terminal A1 input voltage bias as a percentage when inputting 0V ...

Page 68: ... inputting 10V Default 100 0 Min 999 9 Max 999 9 E3 09 4 Terminal A2 Input Voltage Bias Sets the terminal A2 input voltage bias as a percentage when inputting 0V Default 0 0 Min 999 9 Max 999 9 E3 10 7 Terminal A2 4 20mA Loss Action Selection 0 Disabled 1 Run According to P4 03 Setting and Display ANL 2 Disacceleration to 0Hz and Display ANL 3 Controller Stop and Display ACE Default 0 Range 0 to 3...

Page 69: ...ts the terminal FM monitor gain Default 100 0 Min 999 9 Max 999 9 E4 03 4 Terminal FM Monitor Voltage Bias Sets the terminal FM voltage bias Default 0 0 Min 999 9 Max 999 9 E4 04 Terminal AM Signal Level Selection 0 0 to 10 V 1 0 to 20 mA 2 4 to 20 mA Default 0 Range 0 1 2 E4 05 Terminal AM Monitor Selection Selects the terminal AM monitor 0 Frequency Command 1 Output Frequency 2 Output Current 3 ...

Page 70: ...he input voltage bias when no signal 0Hz is input to terminal RP Default 0 0 Min 100 0 Max 100 0 E5 04 4 Pulse Train Input Filter Time Sets the pulse train input primary filter time in seconds Default 0 10 s Min 0 00 s Max 2 00 s E5 05 Pulse Train Input Minimum Frequency Sets the minimum frequency detected by the pulse train input Enabled when E5 00 0 1 2 Default 0 5 Hz Min 0 1 Hz Max 1000 0 Hz E5...

Page 71: ...s 4 19200 bps 5 38400 bps 6 57600 bps 7 76800 bps 8 115200 bps Default 3 Range 0 to 8 E6 08 RS 485 Communication Parity Selection Selects the communication parity for terminals SG and SG of RS 485 communication 0 8 N 2 Modbus RTU 1 8 N 1 Modbus RTU 2 8 E 1 Modbus RTU 3 8 O 1 Modbus RTU 4 8 N 2 Modbus ASCII 5 8 N 1 Modbus ASCII 6 8 E 1 Modbus ASCII 7 8 O 1 Modbus ASCII 8 7 N 2 Modbus ASCII 9 7 N 1 ...

Page 72: ...controller to shut down on overload Default 1 0 minute Min 0 1 minutes Max 5 0 minutes P1 03 Overheat Fault Operation Selection MT Input Selects the controller operation when the MT input signal reaches the level of overheat fault 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Follows the fast stop time set in C1 08 Default 1 Range 0 to 2 P2 Momentary Power Loss P2 00 Momentary Power Loss Operation Se...

Page 73: ... voltage is below P2 06 the controller will immediately decelerate in accordance with the emergency stop time C1 08 Default 250V Min 150V Max 280V P2 07 KEB Detection Time Sets the minimum duration of KEB operation after activation KEB function will operate according to this detection time even if power recovers within this duration Default 50 ms Min 0 ms Max 2000 ms P2 08 Voltage Target During KE...

Page 74: ... activate the Stall Prevention function during deceleration Default 8 Min 330V Max 410V 3 P3 05 Stall Prevention during Run 0 Disabled 1 Enabled Deceleration Time 1 2 Enabled Deceleration Time 2 Default 1 Range 0 1 2 P3 06 Stall Prevention Level during Run Sets the current level to activate the Stall Prevention function during run Default Determined by A1 06 Min 30 Max 150 P3 11 Stall Deceleration...

Page 75: ...ult 0 Min 0 Max 10 P5 01 Auto Restart Fault Output Operation 0 Fault Output Disabled 1 Fault Output Enabled Default 0 Range 0 1 P5 02 Fault Restart Interval Time Sets the amount of time between restart attempts Default 10 0 s Min 0 5 s Max 600 0 s P6 Overtorque Undertorque Detection P6 00 Overtorque Undertorque Detection Selection 1 Sets the operation when the current or torque exceeds the P6 01 l...

Page 76: ...Operation if the Speed Unsigned is above P6 07 3 Stop Operation if the Speed Signed is above P6 07 4 Stop Operation if the Speed Unsigned is above P6 07 5 Continue Operation if the Speed Signed is below P6 07 6 Continue Operation if the Speed Unsigned is below P6 07 7 Stop Operation if the Speed Signed is below P6 07 8 Stop Operation if the Speed Unsigned is below P6 07 Default 0 Range 0 to 8 P6 0...

Page 77: ...oss Protection Enables or disables the input phase loss detection 0 Disabled 1 Enabled Default 1 Range 0 1 P7 01 Output Phase Loss Protection Sets the output phase loss detection 0 Disabled 1 Enabled when One Phase is Lost 2 Enabled when Two Phases are Lost Default 0 Range 0 1 2 P7 02 Output Ground Fault Detection Enables or disables the output ground fault detection 0 Disabled 1 Enabled Default 0...

Page 78: ... the installation type The controller overload detection limit will be changed according to the selection 0 IP20 Enclosure in a Cabinet 1 Side by Side Mounting 2 NEMA 1 Enclosure Default 0 Range 0 1 2 P7 13 DC Braking Level Setting Sets the DC braking transistor level Default Defined by d1 00 3 8 Range 330 to 400V 3 Group n Special Adjustments n1 Hunting Prevention n1 00 Hunting Prevention Setting...

Page 79: ...it Sets the limit for output voltage to avoid voltage saturation Set this value lower than the actual input voltage Default 200 0 V Min 0 0 Max 230 0 Group o Keypad Function Settings o1 Display Setting o1 00 Frequency Command Setting Display Unit 0 Use units of 0 01 Hz 1 Use units of 0 01 100 as maximum output frequency 2 Use units of min 1 automatically calculated by maximum output frequency and ...

Page 80: ...R Key Function During Frequency Command Setting 0 ENTER Key Required 1 ENTER Key Not Required When entering a frequency command the output frequency changes immediately by UP or DOWN key without pressing ENTER Default 0 Range 0 1 o2 05 7 Action Select When LCM Keypad Disconnection 0 Disabled 1 Enabled Default 0 Range 0 1 o2 06 Operation Direction at Power Up when Using Keypad 0 Forward 1 Reverse T...

Page 81: ...0 Range 0 1 Group t Auto Tuning t1 IM Auto Tuning t1 00 1 2 Selection 1 1 Set details in d1 00 to d1 11 d2 00 to d2 10 2 2 Set details in d1 12 to d1 22 d2 11 to d2 22 Default 1 Range 1 2 t1 01 Auto Tuning Method Selection 0 Rotational Auto Tuning 1 Stationary Auto Tuning 2 Stationary Auto Tuning for Line to Line Resistance Default 0 Range 0 1 2 t1 02 Output Power Sets the Load Rated output power ...

Page 82: ...0 A Max t1 04 t1 12 Auto Tuning Setting Enables or disables Auto Tuning when A1 02 0 to 3 0 Disabled 1 Enabled Default 0 Range 0 1 t2 PM Auto Tuning t2 00 PM Auto Tuning Method Selection 0 PM Initial Position Stationary Auto Tuning 1 PM Rotor Resistance Stationary Auto Tuning 2 PM Synchronous Inductor Stationary Auto Tuning 3 PM Back EMF Rotational Auto Tuning To ensure the torque accuracy perform...

Page 83: ...s inductance according to the nameplate Default 0 00 mH Min 0 00 mH Max 600 00 mH t2 11 PM q Axis Inductance Sets the PM d axis inductance according to the nameplate Default 0 00 mH Min 0 00 mH Max 600 00 mH t2 12 PM Induced Voltage Constant Unit Selection 0 mV r min d3 09 will be used and d3 07 will automatically be set to 0 1 mV rad s d3 07 will be used and d3 09 will automatically be set to 0 D...

Page 84: ...isconnection Detection 0 Disabled 1 Enabled Default 1 Range 0 1 F1 06 PG Open PGo Operation Setting Sets the operation for a PGo fault 0 Ramp to Stop Active Deceleration 1 Coast to Stop 2 Alarm Only Default 1 Range 0 1 2 F1 07 PG Open PGo Detection Time Sets the time to detect the signal before triggering PGo fault Default 2 0 sec Min 0 0 s Max 10 0 s F1 08 Overspeed oS Operation Setting Sets the ...

Page 85: ...1 15 the ratio will be 1 Default 0 Min 0 Max 60000 F1 15 PG Number of Gear Teeth 2 Sets the number of the gear teeth ratio on the machinery side between the shaft and PG encoder When 0 is set to either F1 14 or F1 15 the ratio will be 1 Default 0 Min 0 Max 60000 F1 16 PG dv3 Inversion Detection Detection Setting 0 Disabled n Sets the number of detection times to trigger dv3 Default 10 times Min 0 ...

Page 86: ...ent fault U2 06 Output Frequency at 1st Most Recent Fault Displays the output frequency at the first most recent fault U2 07 Output Current at 1st Most Recent Fault Displays the output current at the first most recent fault 0 01A U2 08 Speed at 1st Most Recent Fault Displays the speed at the first most recent fault U2 09 Output Voltage command at 1st Most Recent Fault Displays the output voltage c...

Page 87: ...tput current at the second most recent fault 0 01A U2 22 Speed at 2nd Most Recent Fault Displays the speed at the second most recent fault U2 23 Output Voltage command at 2nd Most Recent Fault Displays the output voltage command at the second most recent fault 0 1V U2 24 Main Circuit DC Voltage at 2nd Most Recent Fault Displays the main circuit DC voltage at the second most recent fault 0 1V U2 27...

Page 88: ...lays the current alarm U2 34 1st Most Recent Alarm Displays the first most recent alarm U2 35 2nd Most Recent Alarm Displays the second most recent alarm U2 36 3rd Most Recent Alarm Displays the third most recent alarm U2 37 4th Most Recent Alarm Displays the fourth most recent alarm ...

Page 89: ...8 is set to the unused terminals dEv Speed Deviation for Closed Loop Control Methods The deviation between the pulse input speed feedback and speed command is greater than then level set to F1 12 for longer than the time set to F1 13 1 Over loaded 2 The load is locked up 3 It is being braked 1 Increase the deceleration and acceleration times C1 00 to C1 07 2 Check if F1 12 and F1 13 are set correc...

Page 90: ...surrounding the controller a Improve the air flow inside the enclosure panel b Install an air conditioner or fan to cool the environment c Remove any possible source of heat 2 Measure the output current a Reduce the load b Lower setting in C6 00 Carrier Frequency Option 3 Replace the cooling fan oH1 Overheat The temperature signal from temperature sensor via the terminal MT exceeded the overheat d...

Page 91: ...ower cable relay terminals and terminal box 3 Correct grounding shorts and reapply power 4 Check the solutions for interference suppression Check the control circuit lines main circuit lines and grounding wiring If the MC is the source of interference connect a suppressor to it 5 Reconnect the cable 6 Correct the wiring 7 Separate the wiring from the source of the electrical signal interference It...

Page 92: ...torque detection level set to P6 04 for longer than the time set to P6 05 1 Incorrect parameter settings 2 Malfunction on machinery side 1 Reset P6 04 and P6 05 2 Ensure there is no problem on the machinery side UL Mechanical Weakening Detection for Undertorque Undertorque in the conditions set to P6 06 Undertorque in the conditions set to P6 06 Check the condition of mechanical weakening oL Mecha...

Page 93: ... current exceeded the level of over current warning 150 of the rated current 1 The load is too heavy 2 Deceleration and acceleration times are too short 3 The controller is attempting to run a greater than the maximum allowable capacity or a special purpose is being used 4 The current level went up because of Speed Search while attempting to perform a fault restart or after a momentary power loss ...

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