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INSTALLATION, OPERATION & MAIN TE NANCE

VERSECON AIR CONDITIONING UNIT

New Release)

Form 145.05-NOM2 (807)

MODEL YSCD & YSCU

LD13012

Summary of Contents for YSCD

Page 1: ...INSTALLATION OPERATION MAINTENANCE VERSECON AIR CONDITIONING UNIT New Release Form 145 05 NOM2 807 MODEL YSCD YSCU LD13012 ...

Page 2: ...materials This individual will also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to areas of potential hazard CAUTION identifies a hazard which could lead to damage to the machine damage to other equipment and or environmental pollution Usua...

Page 3: ...he manual owner that information if applicable can be obtained by contacting the nearest YORK Applied Systems office It is the responsibility of operating service personnel to verify the applicability of these documents to the equipment in question If there is any question in the mind of operating service personnel as to the applicability of these documents then prior to working on the equipment th...

Page 4: ...BRATION ISOLATORS 17 SEGMENTED UNIT ASSEMBLY 17 REMOVE SHIPPING RESTRAINTS 18 ELECTRICAL DATA 24 Field Power Wiring 24 Disconnect 24 Electrical Service Sizing 24 MCA 24 MOP 24 Field Control Wiring 25 Pump Start 25 Fan Start 26 VAV Box Full Open 26 PHASE MONITOR 26 DUCTING 26 Supply Air 26 Return Air 26 Ducted Return 26 Free Return 26 WATER PIPING 27 General 27 Piping Connections 27 Waterside Pipin...

Page 5: ... START UP 31 PRE STARTUP REQUIREMENTS 31 UNIT CHECKS POWER APPLIED 32 INITIAL START UP 32 SECTION 4 MAINTENANCE 33 GENERAL 33 PERIODIC MAINTENANCE MONTHLY 33 Filters 33 Linkages 33 Fan Bearing Lubrication 33 Recommended Lubricant for Fan Bearings 33 PERIODIC MAINTENANCE THREE TO SIX MONTHS 33 Motor Bearing Lubrication 33 Belt Tension 34 PERIODIC MAINTENANCE YEARLY 34 Entire Unit Inspection 34 Shea...

Page 6: ...e Control 42 Dew Point Temperature Control FlesSys Units 42 Coil Leaving Temperature Control FlexSys Units 43 FLEXSYS BYPASS DAMPER CONTROL 43 Sequence of Operation 43 HEATING OPERATION 43 Sequence of Operation 44 Supply Air Temperature Control 44 Return Air Temperature Control 44 Staged Heat Operation 44 Modulating Heat Operation 45 Tristate Modulated Heat 45 SECTION 6 USER INTERFACE CONTROL CENT...

Page 7: ...ION 7 PARAMETER DESCRIPTIONS AND OPTIONS 91 SECTION 8 SERVICE 95 ANALOG INPUTS 95 Temperature Sensors 95 Duct Pressure Transducer 95 Coil Pressure Drop FlexSys Units Only 96 Humidity Sensor FlexSys Units Only 96 FAULTS AND ALARMS 96 Dirty Filter Alarm 97 Duct High Static Fault Alarm 97 External Safety 97 Fan Failure Alarm 97 Freeze Fault Alarm 98 CONTROL BOARD CONFIGURATION 99 Main Control Board 9...

Page 8: ...E 12 WINDOW OF OPERATION STAGED HEAT 44 TABLE 13 SETPOINT SCREEN PARAMETERS 51 TABLE 14 FORCED ON PARAMETERS 52 TABLE 15 BACnet MS TP points 58 TABLE 16 DEFINITIONS 91 TABLE 17 TEMPERATURE SENSOR RESISTANCE 95 TABLE 18 VAV DUCT STATIC PRESSURE TRANSDUCER 95 TABLE 19 FLEXSYS DUCT STATIC PRESSURE TRANSDUCER 95 TABLE 20 COIL PRESSURE DROP FLEXSYS 96 TABLE 21 HUMIDITY SENSOR OUTPUT 96 TABLE 22 CONSTAN...

Page 9: ...4 FIG 4 BELT TENSIONING GAUGE 35 FIG 5 KEYPAD DISPLAY 47 FIG 6 COMMUNICATION WIRING 57 FIG 7 MAIN CONTROL BOARD PIN POSITIONS 99 FIG 8 AUXILIARY CONTROL BOARD PIN POSITIONS 100 FIG 9 MAIN CONTROL BOARD 100 FIG 10 AUXILIARY CONTROL BOARD 100 FIG 11 WIRING DIAGRAM POWER CIRCUIT 105 FIG 12 WIRING DIAGRAM MAIN CONTROL BOARD 106 FIG 13 WIRING DIAGRAM EXPANSION CONTROL BOARD 107 ...

Page 10: ...10 JOHNSON CONTROLS FORM 145 05 NOM2 807 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 11: ...a simple system design increases system redundancy by providing individual air conditioning systems per floor lowers maintenance costs eases operation and maintenance and provides the lowest life cycle cost available Based on these features the self contained unit has surpassed the traditional chillers air handlers and rooftop systems and is now the system of choice ModelsYSCD YSCU012 toYSCD YSCU09...

Page 12: ...12 JOHNSON CONTROLS FORM 145 05 NOM2 807 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 13: ...manual Form 50 15 NM for more information and details To ensure warranty coverage this equipment must be commissioned and serviced by an authorized YORK service mechanic or a qualified ser vice person experienced in packaged rooftop installation Installation must comply with all applicable codes par ticularly in regard to electrical wiring and other safety elements such as relief valves HP cut out ...

Page 14: ...placement such as condenser evaporator water economizer coil and supply fan Even though there is no vertical clearance specification listed clearance above the unit may be advantages during change out of any of the above components FIG 1 RECOMMENDED SERVICE AND MAINTENANCE CLEARANCE RIGGING AND UNIT HANDLING Units are shipped with a protective covering which should remain in place while the unit is...

Page 15: ...162 193 213 223 244 291 320 365 HEATING SECTION HOT WATER HEAT 63 83 105 126 163 201 238 263 276 301 359 395 451 WATER WEIGHT 11 14 18 22 28 35 41 46 48 52 62 68 78 STEAM 63 83 105 126 163 201 238 263 276 301 359 395 451 ELECTRIC HEAT 21 21 21 21 21 21 42 42 42 42 42 42 42 RETURN AIR SECTION FILTERS 4 30 182 182 182 182 213 244 276 352 306 352 401 477 477 FAN SECTION CABINET 451 456 461 466 529 59...

Page 16: ... provided and spreader bars must be used across the top of the cabinet to prevent any structural damage to the frame The unit base frame will accept dollies or Johnson bars UNIT WEIGHTS 012 016 021 025 032 039 048 050 055 060 072 079 090 VARIABLE FREQUENCY DRIVE 2 5 3 8 8 5 13 13 13 13 7 5 51 51 51 51 51 51 51 10 51 51 51 51 51 51 51 51 51 51 51 51 15 66 66 66 66 66 66 66 66 66 66 66 20 66 66 66 6...

Page 17: ...um insulation strip must be applied properly to prevent air bypass around the plenum VIBRATION ISOLATORS Each Versecon unit includes 1 inch high vibration isolation pads composed of 1 2 inch thick cork sandwiched between inch thick neoprene pads The vibration isolators should be placed with the 2 inch width of the isolator supporting the 2 inch deep frame For units with 6 pads 12 16 21 and 25 ton ...

Page 18: ... used to secure the spring mounted supply fan during shipment see Figure 2 Restraints and shipping blocks must be removed after unit has been set in its final location TIE DOWN BOLTS TYP FOUR PLACES SUPPLY FAN ASSEMBLY DETAIL A SCALE 1 4 A FIG 2 SHIPPING RESTRAINT LOCATIONS LD12274 Installation ...

Page 19: ...ace Area 8 3 11 1 13 9 16 7 21 7 26 7 31 7 Rows 8 FPI 1 1 1 1 1 1 1 Return Air Section Filter Type 2 or 4 PLEATED 12 CARTRIDGE Filter area 18 3 18 3 18 3 18 3 24 4 28 5 32 5 Pre filter 2 or 4 2 or 4 2 or 4 2 or 4 2 or 4 2 or 4 2 or 4 Efficiency 30 to 95 30 to 95 30 to 95 30 to 95 30 to 95 30 to 95 30 to 95 Final Filter 4 or 12 4 or 12 4 or 12 4 or 12 4 or 12 4 or 12 4 or 12 Efficiency 65 95 65 95 65 ...

Page 20: ... area 40 8 36 7 40 8 48 9 62 5 62 5 Pre filter 2 or 4 2 or 4 2 or 4 2 or 4 2 or 4 2 or 4 Efficiency 30 to 95 30 to 95 30 to 95 30 to 95 30 to 95 30 to 95 Final Filter 4 or 12 4 or 12 4 or 12 4 or 12 4 or 12 4 or 12 Efficiency 65 95 65 95 65 95 65 95 65 95 65 95 Fan Section Type AIRFOIL PLENUM FAN SWSI Quantity Dia in standard capacity 1 30 1 27 1 30 1 33 1 36 1 36 Quantity Dia in high capacity 1 33 n...

Page 21: ...JOHNSON CONTROLS FORM 145 05 NOM2 807 Water Pressure Drop 079 Chilled Water 0 5 10 15 20 25 30 35 80 90 100 110 120 130 140 150 160 Water Flow GPM Water Pressure Drop Inches of WC 079 2 Row 079 3 Row LD13006 ...

Page 22: ...YSWU 012 016 032 NOTES 021 025 CFM Range 3 300 to 10 000 8 700 Modular construction allows the unit to be broken 13 000 into sections to fit thru a 3 door or small freight elevator Tonnage Range 10 to 35 30 45 New Retrofit ability to be broken into smaller sections Unit Style Modular Modular A 1 Fan Section Width 34 34 1 Add 1 for 1 access panels B1 Coil Section Width 34 34 Add 2 for 2 access panels...

Page 23: ...8 700 36 000 Tonnage Range 35 55 40 65 40 80 50 75 65 100 70 120 Unit Style Modular Modular New Retrofit Modular New Retrofit New Retrofit A 1 Fan Section Width 34 34 CF 34 CF CF B 1 Coil Section Width 34 34 CF 34 CF CF C 1 3 Installed Width 68 68 82 68 82 94 D Discharge Opening Width 20 20 24 20 24 24 NOTES E Discharge Opening Length 64 76 72 84 90 112 see page 22 F 1 Installed Height 78 78 98 78 98...

Page 24: ...vice to the unit The MOP is used to size either the breaker or fuse for the entire unit Using the following formulas and Tables 8 and 9 determine the correct electrical sizing for the unit All concurrent load conditions must be considered in the calculations and you must use the highest value for any combination of loads MCA For units with cooling capability all concurrent loads with or without ho...

Page 25: ... 16 0 20 55 0 50 0 25 0 20 0 25 66 0 60 0 30 0 26 0 30 80 0 70 0 35 0 28 5 40 110 0 93 0 46 0 36 1 50 137 0 118 0 59 0 46 5 TABLE 8 FAN MOTOR DATA Contact the factory for electric heat full load amp data Field Control Wiring The unit has three sets of 24 volt AC DC dry contacts rated at 3 amps maximum that are normally open The following is a description of each of the contacts Pump Start Contact ...

Page 26: ... a duct collar must be mounted at the unit outlet When connecting ductwork to the unit a canvas type connecting collar is recommended If a field fabricated plenum is used canvas type connectors are recommended at the duct connection to the plenum Units are also available with a factory provided discharge plenum Supply duct connections to the plenum opening s should include a canvas type connector ...

Page 27: ...ections on either the left or right side of the unit 2 Field piping connections are made to factory piping connections located on the unit submit tal drawings The piping connections are run to the outside of the unit cabinet Connections are located behind a factory mounted shipping cover All connections are copper sweat connections as indicated on unit dimensional drawings 3 Supply and return wate...

Page 28: ...ic pressure probe should be mounted two thirds of the way down the duct prior to any take off 2 The sensing probe should be located in a non turbulent flow area of the duct Keep several duct widths away from bends or neck downs Mounting Instructions 1 Drill a hole in the duct in a location per the above guidelines and mount the field supplied duct static sensor 2 Clamp a second tube atmospheric refe...

Page 29: ...r plenum pressure If there is a second transducer repeat the above pro cedure for the second transducer selecting another location for the second sensor 3 Connect a second tube to low side pressure tap of the transducer and route the tube to a location where you want the under floor pressure to be refer enced to This may be atmospheric or the pressure in the condition space above the floor If there ...

Page 30: ...ide of the unit as the connections for the condenser water supply The wiring for the valve is connected to the Unit Control and routed to the hot water valve The unit can be ordered and configured for either Tri State hot water heat or Modulating hot water heat heat Hot Water Piping Piping must comply with local plumb ing codes and ordinances Due to the variety of piping practices it is advisable t...

Page 31: ... transducer in the unit and the probe s in the ductwork or underfloor space 8 Check the tightness of setscrews in bearings drives and fan wheels see Table 10 9 Verify the supply fan hold down bolts have been removed refer to Figure 2 10 Verify the supply fan rotates freely Verify proper drive alignment of the supply fan Refer to the Maintenance Section of the manual for proper procedure 11 Verify t...

Page 32: ...ced in operation 1 Place the On Auto Off switch in the ON position 2 The supply fan will cycle on and permit compressor operation if the air proving switch for the supply fan has closed 3 If there is a demand for cooling supply air or sup ply and return air temperature depending on how the unit is programmed the chilled water valve will modulate open 4 With an ammeter verify that each phase of the...

Page 33: ...ngs A Lithium Petroleum base grease conforming to an NLGI Grade II consistency is normally used Lubricant must be free of any chemical impurities such as free acid or free alkali dust rust metal particles or abrasive This light viscosity low torque grease is rust inhibited and water resistant has a temperature range of 30 F to 200 F with intermittent highs of 250 F Lubricate bearings as required b...

Page 34: ...d If the sheaves are properly aligned the string or straight edge will touch at all points as indicated in Fig 3 Rotating the sheaves will determine if the sheave is wobbly or the drive shaft is bent Alignment error must be corrected to avoid bearing and belt failure Belts New belts should be re checked after 24 hours of operation On multiple belt adjustable pulleys the pitch depth should be check...

Page 35: ...it into the two sections 2 Thoroughly clean the shaft of all grease and rust inhibitor Be careful not to contaminate the bearing grease Use emery cloth to remove all rust or the wheel may become locked to the shaft 3 Loosen and remove the setscrews on both bear ing locking collars Inspect and if necessary replace 4 Loosen and remove the two setscrews from the Condenser Compressor side of the suppl...

Page 36: ...bearings fit on the shaft does not become scored or damaged The shaft in this area should be thoroughly cleaned before the bearing is removed and again before the new bearing is installed Mounting Details 1 Check the shaft it should be straight free of burrs and full size Be sure the bearing is not seated on a worn section of shafting 2 Make certain any set screws are not obstructing the bearing bo...

Page 37: ...ugh the balls in the bearing Since the bearings are not designed for axial loading the sides of the races in which the balls turn can be damaged If the bearing cannot be made to slip onto the shaft by pressing on the inner ring of the bearing check the shaft for burrs Install the bearing so the part of the inner race which receives the locking collar or contains setscrews is toward the outside of ...

Page 38: ...38 JOHNSON CONTROLS FORM 145 05 NOM2 807 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 39: ...ic sensors If a single sensor is used this value would be set to 1 If two sensors are used this value would be set to 2 Static Value If the unit uses two sensors this value can be set to High Avg or Low If the control is programmed to High the control will compare the higher of the two sensor inputs to the Fan S A Pres SP and control the speed of the VFD based on these values If the control is pro...

Page 40: ...onstant volume mode and the supply fan will be energized anytime power is applied to the unit When the unit is placed in the BY PASS mode the VFD is by passed and there is no static pressure con trol If the VAV boxes are closed the ductwork could be damaged The third position is VFD In this mode the supply fan motor can be operated through the VFD keypad When the unit is placed in the VFD mode the...

Page 41: ...A TMP EN When the outdoor air economizer is selected the type of control supply air or return air must be selected This value must be turned ON to use SupplyAir Temperature Control The default value is ON AC ECON S A SP this is the set point the controller will control to if the unit is configured for ECON S A TMP EN The default value is 55 0 F ECON R A TMP EN When the outdoor air economizer is sel...

Page 42: ...oller will control to if the unit is configured for AC R A TEMP EN the default value is 75 0 F Sequence of Operation Supply Air Temperature Control The cooling will be enabled when the supply air temperature is 5 0 F greater than the AC ECON S A SP set point Cooling will be disabled when the supply air temperature is 10 0 F less than the AC ECON S A SP set point The control waits five minutes from t...

Page 43: ...on space above the AC ECON S A SP set point minus 2 0 F As the supply air temperature drops below this value the control will open the damper to by pass additional return air around the evaporator coil resulting in an increase in the supply air temperature The maximum allowable damper by pass is 70 The control also monitors the pressure drop across the evaporator coil This is done to verify that t...

Page 44: ... the heat operation to the lower of the two variable percentage outputs Staged Heat Operation The number of steps of capacity will vary with the type and capacity of the heat Each of the stages of operation is assigned a window of operation based on the percentage of the total operating range 0 to 100 To determine the window of operation for each stage divide 100 by the number of stages Table 12 g...

Page 45: ...rature variable voltage output to the hydronic heat valve and the valve will modulate open and close based on the variable voltage output If the freezestat safety switch opens for ten seconds the control will send a 50 output to the hydronic valve The 50 output signal will continue to be present until the freezestat circuit closes Tristate Modulated Heat TheTristate Modulated Heat option uses a th...

Page 46: ...46 JOHNSON CONTROLS FORM 145 05 NOM2 807 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 47: ... The LED will be energized any time an Alarm is active POWER UP BANNER SCREEN FIG 5 KEYPAD DISPLAY York International Versecon HOME CANCEL ENTER INC ALARM DEC File View BAC 3 view HOME CANCEL ENTER INC ALARM DEC File View BAC 3 view Run Status Off Normal This screen is present at power up and is the default screen After ten minutes of inactivity the display will revert to this screen RUN STATUS SC...

Page 48: ...ay will say NONE or list any active critical Alarms If an Alarm is active the display will give a description of the Alarm and the date and time it occurred See the Service Section of this manual for a description of each of the Alarms NON CRITICAL The display will say NONE or list any active non criticalAlarms If anAlarm is active the display will give a description of the Alarm and the date and ...

Page 49: ...sors 1 or 2 Duct Static 1 wc Duct Static 2 wc Calc Duct Stati wc Digital In DDC On Switch On or Off DDC Off Switch On or Off Safe Input On or Off On OK Air Flow Switch On or Off On OK Duct Hi Static On or Off On OK Freeze Stat On or Off On OK Dirty Filter On or Off Off OK Digital Out CV Fan Enable On or Off VAV Fan Enable On or Off Pump Output On or Off Fan Output On or Off VAV Box Output On or Of...

Page 50: ... arrow key Use the right arrow key to scroll through the Setpoints The screen will display brackets around the value to be changed To change a digital setpoint press the ENTER key to go into the edit mode Use the INC or DEC keys to toggle between the values Use the ENTER key to accept the new setpoint To change an analog setpoint select the ENTER key to go into the edit mode Use the INC or DEC key...

Page 51: ... AC S A Temp En On Off On Econ S A Tmp En On Off On AC Econ S A SP 40 F 90 F 55 F AC R A Temp En On Off Off Econ R A Tmp En On Off Off AC Econ R A SP 40 F 90 F 75 F Heat S A Tmp En On Off On Heat S A Tmp SP 40 F 115 F 110 F Heat R A Tmp En On Off On Heat R A Tmp SP 40 F 90 F 72 F Fan VAV CV En CV VAV VAV Fan Sp BAS En FlexSys units only On Off Off VFD Sp by BAS FlexSys units only 0 to 100 0 Fan S ...

Page 52: ...ry Never operate the compressor for more than ten seconds in this mode Comp C Exp DO 3 Binary Never operate the compressor for more than ten seconds in this mode Comp D Exp DO 4 Binary Never operate the compressor for more than ten seconds in this mode Alarm Output DO 1 Binary Can be used by the field to identify the unit is in Fault or Alarm mode Heat 1 Close Exp DO 8 Binary Used to energize the fi...

Page 53: ...NC ALARM DEC File View BAC 3 view Date dd mmm yy 19 Aug 03 In the Date screen use the key to select the field to the far left This is the Date field Press the ENTER key and use the INC or DEC key to enter today s date Press the ENTER key to ac cept the entry In the Date screen use the key to select the middle field This is the Month field Press the ENTER key and use the INC or DEC key to enter the sel...

Page 54: ...AC 3 view 19 58 49 Prev DST When DST is surrounded by brackets press the ENTER key In the Daylight Saving screen move the key to the value after Enable until is surrounded by brackets Press the ENTER key HOME CANCEL ENTER INC ALARM DEC File View BAC 3 view D a y l i g h t S a v i n g Enable Y Use the INC key to either Enable or Disable Daylight Savings Press the ENTER key to ac cept the entry If y...

Page 55: ...en Daily Sched is surrounded by brackets HOME CANCEL ENTER INC ALARM DEC File View BAC 3 view S e t p o i n t s D a i l y S c h e d HOME CANCEL ENTER INC ALARM DEC File View BAC 3 view S c h e d u l e 1 15 Start 8 press the ENTER key The display will show the current time Press the right arrow key six times and the display will show the status of the Daily Schedule On or Off Press the right arrow ...

Page 56: ...ule to be active that day leave the _ in the space In the example above Monday and Tuesday have been assigned to the start and stop schedule This means that on Monday and Tuesday the unit will go into the run mode at 8 15 AM and shutdown at 7 00 PM The control has the capability to enter multiple schedules so a separate start stop schedule could be programmed for Saturday and Sunday or for each da...

Page 57: ... the Network Port of the control The shield must only be connected to ground on one end Network Baud Rate Before setting the communication Baud Rate power needs to be removed from the control board The control only reads the Baud Rate information when the control is first turned on The Baud Rate can be set at 9600 or 38400 The Baud Rate is set using the Network Port Baud Jumper on the control board...

Page 58: ...er Comments AcCltMod Cooling Minimum Dew Point Correction PID Output BAV R 0 100 16127 Only with Flexsys with Dew Point Control AcRat Enable Cooling Return Air Temp Control 1 Active 0 Inactive BBV R W 15003 AcRatMod Return Air Temperature Cooling PID Output BAV R 0 100 16117 AcSad Enable Cooling Dew Point Temp Control 1 Active 0 Inactive BBV R W 15004 Only with Flexsys with Dew Point Control AcSad...

Page 59: ...l BAV R 0 0 5 0 in of wc 16103 Only with Flexsys Comp Quantity BAV 16211 Not Applicable Comp Stages BAV R W 16213 CompA Disch Out BAV 16104 Not Applicable CompA En BBO 11006 Not Applicable CompA Suct Out BAV 16105 Not Applicable CompAH BBV 15109 Not Applicable CompAL BBV 15105 Not Applicable CompB Disch Out BAV 16106 Not Applicable CompB En BBO 11007 Not Applicable CompB Suct Out BAV 16107 Not App...

Page 60: ...3 Not Applicable CTCompCH BAV 16140 Not Applicable CTCompCL BAV 16136 Not Applicable CTCompDH BAV 16139 Not Applicable CTCompDL BAV 16135 Not Applicable CTDuctHP Number of Trips Registered for the Duct High Switch Circuit 0 to 5 BAV R 16130 CTSafe Number of Trips Registered for the Safe Input Circuit 0 to 5 BAV R 16132 DFS Dirty Filter Switch Input 1 Dirty Active 0 Normal Inactive BBI R 12007 DFS ...

Page 61: ...X Temp Evaporator Coil Leaving Temperature BAI R 0 120 Deg F 13019 Only with Flexsys DxPrs Minimum Allowable Pressure Drop Across the Evaporator Coil BAV R W 0 2 1 0 in of wc 16005 Only with Flexsys DxPrsMn Minimum Pressure Drop Across the Evaporator Coil to Prove Air Flow BAV R W 0 06 1 0 in of wc 16023 Only with Flexsys E W Econ En BBV 15008 Not Applicable E W Min BAV 16017 Not Applicable E W Mo...

Page 62: ...11002 Only with VAV or Flexsys FanFlt Indoor Fan Failure Alarm 1 Fault 0 No Fault BBV R 15113 FC Comp A BBV 15506 Not Applicable FC Comp B BBV 15507 Not Applicable FC Comp C BBV 15508 Not Applicable FC Comp D BBV 15509 Not Applicable FC Fan Out Indicates if the Fan Output Contact is Forced On 1 On Active 0 Off Inactive BBV R 15504 FC SVLA BBV 15514 Not Applicable FC SVLB BBV 15513 Not Applicable F...

Page 63: ... Indicates if the Pump Output is Forced On 1 On Active 0 Off Inactive BBV R 15503 FCVAVEn Indicates if the VAV Supply Fan Enable is Forced On 1 On Active 0 Off Inactive BBV R 15502 FCVFDMod Indicates if the VAV Modulating Output is Forced On 1 On Active 0 Off Inactive BBV R 15516 Freeze Hydronic Coil Freezestat Alarm 1 Fault Active 0 No Fault Inactive BBV R 15102 Only with Hydronic Heat Freeze Sta...

Page 64: ...1022 FRIDAYSCHED15 Turns the Friday Schedule 15 On and Off 1 On Active 0 Off Inactive BBV R W 1032 FRIDAYSCHED16 Turns the Friday Schedule 16 On and Off 1 On Active 0 Off Inactive BBV R W 1043 FRIDAYSCHED2 Turns the Friday Schedule 2 On and Off 1 On Active 0 Off Inactive BBV R W 889 FRIDAYSCHED3 Turns the Friday Schedule 3 On and Off 1 On Active 0 Off Inactive BBV R W 900 FRIDAYSCHED4 Turns the Fr...

Page 65: ...12 BAV R W 1 31 1166 HDAY13 Sets the Day of the Month for Holiday Schedule 13 BAV R W 1 31 1176 HDAY15 Sets the Day of the Month for Holiday Schedule 15 BAV R W 1 31 1206 HDAY16 Sets the Day of the Month for Holiday Schedule 16 BAV R W 1 31 1216 HDAY2 Sets the Day of the Month for Holiday Schedule 2 BAV R W 1 31 1073 HDAY3 Sets the Day of the Month for Holiday Schedule 3 BAV R W 1 31 1079 HDAY4 Se...

Page 66: ...Holiday Schedule 15 BAV R W 1 12 1204 HMONTH16 Set the Month of the Year for Holiday Schedule 16 BAV R W 1 12 1194 HMONTH2 Set the Month of the Year for Holiday Schedule 2 BAV R W 1 12 1072 HMONTH3 Set the Month of the Year for Holiday Schedule 3 BAV R W 1 12 1078 HMONTH4 Set the Month of the Year for Holiday Schedule 4 BAV R W 1 12 1084 HMONTH5 Set the Month of the Year for Holiday Schedule 5 BAV...

Page 67: ...ff Inactive BBV R 1057 HOLIDAY 13 STAT Status of the Holiday 13 Schedule 1 On Active 0 Off Inactive BBV R 1058 HOLIDAY 14 STAT Status of the Holiday 14 Schedule 1 On Active 0 Off Inactive BBV R 1059 HOLIDAY 15 STAT Status of the Holiday 15 Schedule 1 On Active 0 Off Inactive BBV R 1060 HOLIDAY 16 STAT Status of the Holiday 16 Schedule 1 On Active 0 Off Inactive BBV R 1061 HOLIDAY 2 STAT Status of ...

Page 68: ...ime Hour BAV R W 1 24 1062 HSTART HR10 Holiday Schedule 10 Start Time Hour BAV R W 1 24 1140 HSTART HR11 Holiday Schedule 11 Start Time Hour BAV R W 1 24 1150 HSTART HR12 Holiday Schedule 12 Start Time Hour BAV R W 1 24 1160 HSTART HR13 Holiday Schedule 13 Start Time Hour BAV R W 1 24 1170 HSTART HR14 Holiday Schedule 14 Start Time Hour BAV R W 1 24 1190 HSTART HR15 Holiday Schedule 15 Start Time ...

Page 69: ... R W 1 60 1171 HSTART MIN14 Holiday Schedule 14 Start Time Minutes BAV R W 1 60 1191 HSTART MIN15 Holiday Schedule 15 Start Time Minutes BAV R W 1 60 1201 HSTART MIN16 Holiday Schedule 16 Start Time Minutes BAV R W 1 60 1211 HSTART MIN2 Holiday Schedule 2 Start Time Minutes BAV R W 1 60 1069 HSTART MIN3 Holiday Schedule 3 Start Time Minutes BAV R W 1 60 1075 HSTART MIN4 Holiday Schedule 4 Start Ti...

Page 70: ...STOP HR5 Holiday Schedule 5 Stop Time Hour BAV R W 1 24 1092 HSTOP HR6 Holiday Schedule 6 Stop Time Hour BAV R W 1 24 1102 HSTOP HR7 Holiday Schedule 7 Stop Time Hour BAV R W 1 24 1112 HSTOP HR8 Holiday Schedule 8 Stop Time Hour BAV R W 1 24 1122 HSTOP HR9 Holiday Schedule 9 Stop Time Hour BAV R W 1 24 1132 HSTOP MIN1 Holiday Schedule 1 Stop Time Minutes BAV R W 1 60 1065 HSTOP MIN10 Holiday Sched...

Page 71: ... to the Modulating Heating Valve in BAO R W 14003 Only with Modulating Heat Ht Stg1 Close 1 ON 0 OFF For Staged Heat it Indicates the Status of Stage 1 for Tristate it Indicates the Status of the Close Output BBO R W 11011 Only with Staged or Tristate Heat Ht Stg2 Open 1 ON 0 OFF For Staged Heat it Indicates the Status of Stage 2 for Tristate it Indicates the Status of the Open Output BBO R W 1101...

Page 72: ...V R W 1018 MONDAYSCHED15 Turns Monday On Off for Schedule 15 1 On Active 0 Off Inactive BBV R W 1028 MONDAYSCHED16 Turns Monday On Off for Schedule 16 1 On Active 0 Off Inactive BBV R W 1039 MONDAYSCHED2 Turns Monday On Off for Schedule 2 1 On Active 0 Off Inactive BBV R W 885 MONDAYSCHED3 Turns Monday On Off for Schedule 3 1 On Active 0 Off Inactive BBV R W 896 MONDAYSCHED4 Turns Monday On Off fo...

Page 73: ... to the Air Side Economizer Damper in BAO R W 14003 Only with Air Side Economizer O A Temp Outdoor Air Temperature BAI R 0 120 Deg F 13019 Only with Air Side Economizer ODAY1 Sets the Day of the Month for Over Ride Schedule 1 BAV R W 1 31 1236 ODAY2 Sets the Day of the Month for Over Ride Schedule 2 BAV R W 1 31 1246 ODAY3 Sets the Day of the Month for Over Ride Schedule 3 BAV R W 1 31 1256 ODAY4 ...

Page 74: ...On Switch Status 1 On 0 Open BBI R 12001 OSTART HR1 Sets the Hour of the Day for the Start Time for Over Ride Schedule 1 BAV R W 1 24 1230 OSTART HR2 Sets the Hour of the Day for the Start Time for Over Ride Schedule 2 BAV R W 1 24 1240 OSTART HR3 Sets the Hour of the Day for the Start Time for Over Ride Schedule 3 BAV R W 1 24 1250 OSTART HR4 Sets the Hour of the Day for the Start Time for Over R...

Page 75: ...p Time for Over Ride Schedule 1 BAV R W 1 24 1232 OSTOP HR2 Sets the Hour of the Day for the Stop Time for Over Ride Schedule 2 BAV R W 1 24 1242 OSTOP HR3 Sets the Hour of the Day for the Stop Time for Over Ride Schedule 3 BAV R W 1 24 1252 OSTOP HR4 Sets the Hour of the Day for the Stop Time for Over Ride Schedule 4 BAV R W 1 24 1262 OSTOP HR5 Sets the Hour of the Day for the Stop Time for Over ...

Page 76: ...TAT Gives the Status of Over Ride Schedule 1 1 On Active 0 Off Inactive ABV R 1220 OVERRIDE2STAT Gives the Status of Over Ride Schedule 2 1 On Active 0 Off Inactive ABV R 1221 OVERRIDE3STAT Gives the Status of Over Ride Schedule 3 1 On Active 0 Off Inactive ABV R 1223 OVERRIDE4STAT Gives the Status of Over Ride Schedule 4 1 On Active 0 Off Inactive ABV R 1224 OVERRIDE5STAT Gives the Status of Over...

Page 77: ... Below Dew Point BAV R W 2 0 10 0 Deg F 16004 Only with Flexsys with Dew Point Control SadAcMin Minimum Supply Air Temperature for Dew Point Control BAV R W 40 0 90 0 Deg F 16003 Only with Flexsys with Dew Point Control SadAcMx Maximum Supply Air Temperature for Dew Point Control BAV R W 40 0 90 0 Deg F 16022 Only with Flexsys with Dew Point Control Safe In External Safety 1 Normal 0 Fault BBI R 1...

Page 78: ...W 1033 SATURDAYSCHED16 Turns Saturday On Off for Schedule 16 1 On Active 0 Off Inactive BBV R W 1044 SATURDAYSCHED2 Turns Saturday On Off for Schedule 2 1 On Active 0 Off Inactive BBV R W 890 SATURDAYSCHED3 Turns Saturday On Off for Schedule 3 1 On Active 0 Off Inactive BBV R W 901 SATURDAYSCHED4 Turns Saturday On Off for Schedule 4 1 On Active 0 Off Inactive BBV R W 912 SATURDAYSCHED5 Turns Satur...

Page 79: ...e 12STAT Gives the Status of Schedule 12 1 On Active 0 Off Inactive BBV R 864 Schedule 13STAT Gives the Status of Schedule 13 1 On Active 0 Off Inactive BBV R 865 Schedule 14STAT Gives the Status of Schedule 14 1 On Active 0 Off Inactive BBV R 866 Schedule 15STAT Gives the Status of Schedule 15 1 On Active 0 Off Inactive BBV R 867 Schedule 16STAT Gives the Status of Schedule 16 1 On Active 0 Off I...

Page 80: ...ooling PID Output for 1ST Stage Cooling Operation BAV R W 0 100 16201 SQAcStg2 Cooling PID Output for 2ND Stage Cooling Operation BAV R W 0 100 16202 SQAcStg3 Cooling PID Output for 3RD Stage Cooling Operation BAV R W 0 100 16203 SQAcStg4 Cooling PID Output for 4TH Stage Cooling Operation BAV R W 0 100 16204 SQAcStg5 Cooling PID Output for 5TH Stage Cooling Operation BAV R W 0 100 16205 SQAcStg6 C...

Page 81: ... 1 60 982 START MIN12 Start Minutes for Schedule 12 BAV R W 1 60 993 START MIN13 Start Minutes for Schedule 13 BAV R W 1 60 1004 START MIN14 Start Minutes for Schedule 14 BAV R W 1 60 1015 START MIN15 Start Minutes for Schedule 15 BAV R W 1 60 1026 START MIN16 Start Minutes for Schedule 16 BAV R W 1 60 1036 START MIN2 Start Minutes for Schedule 2 BAV R W 1 60 882 START MIN3 Start Minutes for Sched...

Page 82: ...5 STOP MIN13 Stop Minutes for Schedule 13 BAV R W 1 60 1006 STOP MIN14 Stop Minutes for Schedule 14 BAV R W 1 60 1017 STOP MIN15 Stop Minutes for Schedule 15 BAV R W 1 60 STOP MIN16 Stop Minutes for Schedule 16 BAV R W 1 60 1038 STOP MIN2 Stop Minutes for Schedule 2 BAV R W 1 60 884 STOP MIN3 Stop Minutes for Schedule 3 BAV R W 1 60 895 STOP MIN4 Stop Minutes for Schedule 4 BAV R W 1 60 906 STOP M...

Page 83: ... Off Inactive BBV R W 1034 SUNDAYSCHED16 Turns Sunday On Off for Schedule 16 1 On Active 0 Off Inactive BBV R W 1045 SUNDAYSCHED2 Turns Sunday On Off for Schedule 2 1 On Active 0 Off Inactive BBV R W 891 SUNDAYSCHED3 Turns Sunday On Off for Schedule 3 1 On Active 0 Off Inactive BBV R W 902 SUNDAYSCHED4 Turns Sunday On Off for Schedule 4 1 On Active 0 Off Inactive BBV R W 913 SUNDAYSCHED5 Turns Sun...

Page 84: ...SCHED11 Turns Thursday On Off for Schedule 11 1 On Active 0 Off Inactive BBV R W 988 THURSDAYSCHED12 Turns Thursday On Off for Schedule 12 1 On Active 0 Off Inactive BBV R W 999 THURSDAYSCHED13 Turns Thursday On Off for Schedule 13 1 On Active 0 Off Inactive BBV R W 1010 THURSDAYSCHED14 Turns Thursday On Off for Schedule 14 1 On Active 0 Off Inactive BBV R W 1021 THURSDAYSCHED15 Turns Thursday On ...

Page 85: ...ctive BBV R W 932 THURSDAYSCHED7 Turns Thursday On Off for Schedule 7 1 On Active 0 Off Inactive BBV R W 943 THURSDAYSCHED8 Turns Thursday On Off for Schedule 8 1 On Active 0 Off Inactive BBV R W 954 THURSDAYSCHED9 Turns Thursday On Off for Schedule 9 1 On Active 0 Off Inactive BBV R W 966 TUESDAYSCHED1 Turns Tuesday On Off for Schedule 1 1 On Active 0 Off Inactive BBV R W 875 TUESDAYSCHED10 Turns...

Page 86: ...BV R W 1040 TUESDAYSCHED2 Turns Tuesday On Off for Schedule 2 1 On Active 0 Off Inactive BBV R W 886 TUESDAYSCHED3 Turns Tuesday On Off for Schedule 3 1 On Active 0 Off Inactive BBV R W 897 TUESDAYSCHED4 Turns Tuesday On Off for Schedule 4 1 On Active 0 Off Inactive BBV R W 908 TUESDAYSCHED5 Turns Tuesday On Off for Schedule 5 1 On Active 0 Off Inactive BBV R W 919 TUESDAYSCHED6 Turns Tuesday On O...

Page 87: ...V R W 15013 VFDMod Supply Fan VFD Speed BAV R 0 100 16112 Only with VAV or Flexsys VLALOut This is the Status of Binary Value of the Output to the Alarm Output 1 Alarm Active 0 No Alarm Inactive BBV R 15610 VLB P Mod BAV 16803 Not Applicable VLB PMod Status of the Analog Value of the Output to the Bypass Damper in BAV R 16803 Only with Flexsys Units VLBoxOpn Status of the Binary Value of the VAV B...

Page 88: ...the Pump 1 On Active 0 Off Inactive BBV R 15603 VLVAVEn Status of the Binary Value of the VAV Fan Output 1 On Active 0 Off Inactive BBV R 15602 VPHtMod Status of the Analog Value of the Output to the Modulating Heat Valve in BAV R 16803 Only with Modulating Heat VPO AMod Status of the Analog Value of the Output to the Air Side Economizer Damper in BAV R 16803 Only with Air Side Economizer Units WE...

Page 89: ...y On Off for Schedule 15 1 On Active 0 Off Inactive BBV R W 1030 WEDNSDAYSCHED16 Turns Wednesday On Off for Schedule 16 1 On Active 0 Off Inactive BBV R W 1041 WEDNSDAYSCHED2 Turns Wednesday On Off for Schedule 2 1 On Active 0 Off Inactive BBV R W 887 WEDNSDAYSCHED3 Turns Wednesday On Off for Schedule 3 1 On Active 0 Off Inactive BBV R W 898 WEDNSDAYSCHED4 Turns Wednesday On Off for Schedule 4 1 O...

Page 90: ...rns Wednesday On Off for Schedule 7 1 On Active 0 Off Inactive BBV R W 942 WEDNSDAYSCHED8 Turns Wednesday On Off for Schedule 8 1 On Active 0 Off Inactive BBV R W 953 WEDNSDAYSCHED9 Turns Wednesday On Off for Schedule 9 1 On Active 0 Off Inactive BBV R W 965 DO NOT CHANGE FROM FACTORY SETTING LEAVE IN AUTOMATIC MODE TABLE 15 BACnet MS TP points Cont User Interface Control Center ...

Page 91: ... the offset from the Slab Temperature that the con trol will use in deriving the DEW POINT COOLING PID loop FlexSys units only AC S A DEW MAX This item is used to program the maximum value for the derived cooling dew point set point FlexSys units only AC S A DEW MIN This item is used to program the minimum value for the derived cooling dew point set point FlexSys units only AC S A TEMP EN This ite...

Page 92: ... STATIC 2 WC This is the duct static pressure input from the number 2 duct static pressure transducer DX B P PRESS This is the by pass damper PID loop generated by comparing the differential duct static pressure across the chilled water coil to the minimum duct static pres sure set point FlexSys units only DX B P S A TMP This is the by pass damper PID loop generated by comparing the supply air tem...

Page 93: ...gram the supply air temperature set point for heating operation HEAT STAGE 1 CLOSE This is the status of the first stage digital output or Triheat close output HEAT STAGE 2 CLOSE This is the status of the second stage digit output or Triheat open output HEAT VALVE This item is used to force an analog output to the hydronic heat valve HEAT1 CLOSE This item is used to force the binary output to the fi...

Page 94: ...wn SLAB TEMP This is the temperature of the slab under the raised floor FlexSys units only STARTING This is the Status Screen display when the unit is in transition between the OFF NORMAL and ON NORMAL STATIC VALUE This item is used to select the type of duct static control when two supply duct static pressure transducers are used LOW AVERAGE or HIGH can be se lected SUPPLY AIR DEW This is a derive...

Page 95: ...t the Fan S A Pres SP The transducer s are factory wired but the pneumatic tubing must be field supplied and installed refer to Section 2 Installation in this manual On VAV units the duct static pressure transducer measures differential pressure between the pressure in the duct and a reference point usually atmosphere On FlexSys units the duct static pressure transducer measures differential pressu...

Page 96: ...r floor space The Unit Control adjusts the supply air dew point to keep the dew point temperature below the slab temperature of the under floor area TABLE 21 HUMIDITY SENSOR OUTPUT RELATIVE HUMIDITY MA OUTPUT RELATIVE HUMIDITY MA OUTPUT 0 4 55 12 8 5 4 8 60 13 6 10 5 6 65 14 4 15 6 4 70 15 2 20 7 2 75 16 0 25 8 0 80 16 8 30 8 8 85 17 6 35 9 6 90 18 4 40 10 4 95 19 2 45 11 2 100 20 0 50 12 0 FAULTS A...

Page 97: ...viewed using the Keypad Display Use the right arrow key to scroll to Faults and press the ENTER key Press the right arrow key to scroll down to Duct Hi Pres The display will tell you Off or On and Trips If the accumulated fault count reaches five the control will declare a Duct High Pressure Alarm All operation of the unit is terminated and the unit is locked out External Safety The unit is designe...

Page 98: ...e Sends a 0 analog output to the outdoor air economizer damper The control will register a Freeze Fault as long as the switch is open When the temperature switch closes the unit returns to normal operation The control maintains a running total of the number of times the freezestat opens Each time the freezestat opens the counter increases by one Every hour the control decreases the fault count by ...

Page 99: ...ions The configuration of the input connection must match the type of input identified in the table The pin positions for each configuration are shown in Fig 7 FIG 7 MAIN CONTROL BOARD PIN POSITIONS UNIVERSAL INPUT MODE SELECT PLATINUM RTD THERMISTOR RTD DRY CONTACT PLATINUM RTD UNIVERSAL INPUT MODE SELECT THERMISTOR RTD DRY CONTACT THERMISTOR THERMISTOR UNIVERSAL INPUT MODE SELECT THERMISTOR RTD DR...

Page 100: ...put 0 5 VDC Table 22 identifies the type of input device connected to each of the analog inputs for the various Versecon configurations The configuration of the input connection must match the type of input identified in the table The pin positions for each configuration are shown in Fig 8 THERMISTOR DRY CONTACT 0 5 VDC FIG 8 AUXILIARY CONTROL BOARD PIN POSITIONS LD12428 Service FIG 10 AUXILIARY CONT...

Page 101: ...N 9 ANALOG INPUT RETURN AIR TEMPERATURE THERMISTOR 1N 10 ANALOG INPUT OUTSIDE AIR TEMPERATURE THERMISTOR AO 1 ANALOG OUTPUT AIR SIDE ECONOMIZER OUTPUT 0 10 VDC AO 2 ANALOG OUTPUT NOT USED 0 10 VDC AO 3 ANALOG OUTPUT SUPPLY FAN VFD VAV UNITS ONLY 0 10 VDC AO 4 ANALOG OUTPUT CHILLER WATER VALVE 0 10 VDC DO 1 BINARY OUTPUT ALARM OUTPUT DRY CONTACT DO 2 BINARY OUTPUT VAV FAN OUTPUT DRY CONTACT DO 3 BI...

Page 102: ...N 12 BINARY INPUT DIRTY FILTER SWITCH DRY CONTACT 5 VDC VOLTAGE IN 13 BINARY INPUT FREEZESTAT DRY CONTACT 5 VDC VOLTAGE IN 14 BINARY INPUT EXTERNAL SAFETY INPUT DRY CONTACT 5 VDC VOLTAGE IN 15 BINARY INPUT SYSTEM ON INPUT DRY CONTACT 5 VDC VOLTAGE IN 16 BINARY INPUT SYSTEM OFF INPUT DRY CONTACT 5 VDC VOLTAGE DO 1 BINARY OUTPUT DRY CONTACT DO 2 BINARY OUTPUT DRY CONTACT DO 3 BINARY OUTPUT DRY CONTA...

Page 103: ...TEMPERATURE THERMISTOR IN 10 ANALOG INPUT OUTSIDE AIR TEMPERATURE THERMISTOR AO 1 ANALOG OUTPUT WATER OR AIR SIDE ECONOMIZER OUTPUT 0 10 VDC AO 2 ANALOG OUTPUT BY PASS DAMPER 0 10 VDC AO 3 ANALOG OUTPUT SUPPLY FAN VFD 0 10 VDC AO 4 ANALOG OUTPUT CONDENSER WATER VALVE CONDENSER BYPASS VALVE 0 10 VDC DO 1 BINARY OUTPUT ALARM OUTPUT DRY CONTACT DO 2 BINARY OUTPUT VAV FAN OUTPUT DRY CONTACT DO 3 BINAR...

Page 104: ...3 BINARY INPUT FREEZESTAT DRY CONTACT 5 VDC VOLTAGE IN 14 BINARY INPUT EXTERNAL SAFETY INPUT DRY CONTACT 5 VDC VOLTAGE IN 15 BINARY INPUT SYSTEM ON INPUT DRY CONTACT 5 VDC VOLTAGE IN 16 BINARY INPUT SYSTEM OFF INPUT DRY CONTACT 5 VDC VOLTAGE DO 1 NOT USED DO 2 NOT USED DO 3 NOT USED DO 4 NOT USED DO 5 NOT USED DO 6 NOT USED DO 7 BINARY OUTPUT STAGE HEAT 2ND STAGE TRI STATE HEAT OPEN DRY CONTACT DO...

Page 105: ...105 JOHNSON CONTROLS FORM 145 05 NOM2 807 LD13009 8 FIG 11 WIRING DIAGRAM POWER CIRCUIT ...

Page 106: ...106 JOHNSON CONTROLS FORM 145 05 NOM2 807 Service FIG 12 WIRING DIAGRAM MAIN CONTROL BOARD LD13010 ...

Page 107: ...107 JOHNSON CONTROLS FORM 145 05 NOM2 807 8 FIG 13 WIRING DIAGRAM EXPANSION CONTROL BOARD LD13011 ...

Page 108: ...800 861 1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2006 ALL RIGHTS RESERVED Form 145 05 NOM2 807 New release ...

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