Yingang YG48Q-5A, Maintenance Manual

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YG48Q-5AMaintenance ManualClutch and Right crankcase cover
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Troubleshooting

Clutch
In case of clutch operation failure, a better correction may usually achieved by adjusting the clutch handle free stroke.

Clutch slipping while accelerating
1) Insufficient free stroke;
2) Clutch disc abrasion;
3) Clutch plate deformed or bent;
4) Clutch spring failure.

Excessive handle pressure
1) Clutch cable galling, damaged or dirty;
2) Clutch push rod damaged or jammed.

Hard clutch operation
There is burr on clutch housing chute.

Shift lever
can’t return
1) Return spring cracked or slipped;
2) Transmission shaft plate convenes with crankcase or crankcase cover.

Vehicle moves slowly upon firmly grabbing the handle
1) Excessive handle free stroke
2) Clutch plate deformed or bent.

Hard shifting or impossible to shift
1) Locating plate bent;
2) Stopping plate assembly damaged or cracked;
3) Shifting yoke cracked or slipped;
4) Clutch improperly adjusted.