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YASKAWA VS-616PS5 Series, Quick Start Manual

The YASKAWA VS-616PS5 Series offers a comprehensive programming manual that can be downloaded for free from manualshive.com. This manual allows users to easily understand and utilize every feature of the product, enabling smooth operation and optimal performance.

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Page B-10

VS-616PS5 Installation & Quick Start Manual

POWERTEC Windings Data (continued)

 

Frame

Letter

Type

Voltage  

Rated AMP

Poles

Base Speed  Min Speed  Stator Res   Stator Ind 

KV VAC/rpm 

Connection  

PG Const. 

E1-02

 E1-03

 E1-04

 E1-05

E1-06,07

E1-08

E1-09

 E1-10,11

E1-13

 E-17

F1-01

2810

Y

1219

460.0

0

8

1

30

0.118

3.34

263.2

0

60

460.0

0

8

1

30

0.030

0.84

131.6

1

=2D

60

460.0

0

8

1

30

0.354

10.02

455.9

2

=1Y

60

460.0

0

8

1

30

0.089

2.51

228.0

3

=2Y

60

2810

Z

1220

460.0

0

8

1

30

0.227

6.41

361.4

0

60

460.0

0

8

1

30

0.057

1.60

180.7

1

=2D

60

460.0

0

8

1

30

0.680

19.24

626.0

2

=1Y

60

460.0

0

8

1

30

0.170

4.81

313.0

3

=2Y

60

2812

Y

1221

460.0

0

8

1

30

0.078

2.21

241.3

0

60

460.0

0

8

1

30

0.019

0.55

120.7

1

=2D

60

460.0

0

8

1

30

0.233

6.63

417.9

2

=1Y

60

460.0

0

8

1

30

0.058

1.66

208.9

3

=2Y

60

2812

Z

1222

460.0

0

8

1

30

0.169

4.81

355.6

0

60

460.0

0

8

1

30

0.042

1.20

177.8

1

=2D

60

460.0

0

8

1

30

0.507

14.44

615.9

2

=1Y

60

460.0

0

8

1

30

0.127

3.61

308.0

3

=2Y

60

328

Y

1223

460.0

0

8

1

30

0.090

2.44

276.0

0

60

460.0

0

8

1

30

0.023

0.61

138.0

1

=2D

60

460.0

0

8

1

30

0.271

7.31

478.0

2

=1Y

60

460.0

0

8

1

30

0.068

1.83

239.0

3

=2Y

60

328

Z

1224

460.0

0

8

1

30

0.181

4.89

390.0

0

60

460.0

0

8

1

30

0.045

1.22

195.0

1

=2D

60

460.0

0

8

1

30

0.543

14.67

675.5

2

=1Y

60

460.0

0

8

1

30

0.136

3.67

337.8

3

=2Y

60

3211

Y

1225

460.0

0

8

1

30

0.051

1.44

249.4

0

60

460.0

0

8

1

30

0.013

0.36

124.7

1

=2D

60

460.0

0

8

1

30

0.153

4.31

432.0

2

=1Y

60

460.0

0

8

1

30

0.038

1.08

216.0

3

=2Y

60

3211

Z

1226

460.0

0

8

1

30

0.115

3.24

374.7

0

60

460.0

0

8

1

30

0.029

0.81

187.4

1

=2D

60

460.0

0

8

1

30

0.344

9.72

649.0

2

=1Y

60

460.0

0

8

1

30

0.086

2.43

324.5

3

=2Y

60

3213

Y

1227

460.0

0

8

1

30

0.036

1.22

249.4

0

60

460.0

0

8

1

30

0.009

0.31

124.7

1

=2D

60

460.0

0

8

1

30

0.109

3.66

432.0

2

=1Y

60

460.0

0

8

1

30

0.027

0.92

216.0

3

=2Y

60

3213

Y

1228

460.0

0

8

1

30

0.078

2.61

373.0

0

60

460.0

0

8

1

30

0.019

0.65

186.5

1

=2D

60

460.0

0

8

1

30

0.232

7.82

646.0

2

=1Y

60

460.0

0

8

1

30

0.058

1.96

323.0

3

=2Y

60

288

V

1237

460.0

0

8

1

30

0.112

2.94

239.6

0

60

460.0

0

8

1

30

0.028

0.74

119.8

1

=2D

60

460.0

0

8

1

30

0.337

8.82

415.0

2

=1Y

60

460.0

0

8

1

30

0.084

2.21

207.5

3

=2Y

60

256

V

1239

460.0

0

4

1

30

0.379

13.30

192.0

0

30

460.0

0

4

1

30

0.095

3.33

96.0

1

=2D

30

460.0

0

4

1

30

1.137

39.90

332.5

2

=1Y

30

460.0

0

4

1

30

0.284

9.98

166.3

3

=2Y

30

E184

E

1240

460.0

0

4

1

30

0.767

11.97

235.0

0

30

460.0

0

4

1

30

0.192

2.99

117.5

1

=2D

30

460.0

0

4

1

30

2.301

35.90

407.0

2

=1Y

30

460.0

0

4

1

30

0.576

8.98

203.5

3

=2Y

30

E3213

E

1241

460.0

0

8

1

30

0.067

2.52

487.2

0

60

460.0

0

8

1

30

0.017

0.63

243.6

1

=2D

60

460.0

0

8

1

30

0.202

7.55

843.8

2

=1Y

60

460.0

0

8

1

30

0.067

2.52

421.9

3

=2Y

60

184

H

1242

460.0

0

4

1

30

1.364

24.00

164.5

0

30

460.0

0

4

1

30

0.341

6.00

82.3

1

=2D

30

460.0

0

4

1

30

4.091

72.00

285.0

2

=1Y

30

460.0

0

4

1

30

1.023

18.00

142.5

3

=2Y

30

182

V

1244

460.0

0

4

1

30

1.371

14.53

192.0

0

30

460.0

0

4

1

30

0.342

3.63

96.0

1

=2D

30

460.0

0

4

1

30

4.113

43.60

332.5

2

=1Y

30

460.0

0

4

1

30

1.028

10.90

166.3

3

=2Y

30

Frame

Letter

Type

Voltage  

Rated AMP

Poles

Base Speed  Min Speed  Stator Res   Stator Ind 

KV VAC/rpm 

Connection  

PG Const. 

E1-02

 E1-03

 E1-04

 E1-05

E1-06,07

E1-08

E1-09

 E1-10,11

E1-13

 E-17

F1-01

254

V

1248

230.0

0

4

1

30

0.177

5.31

96.7

0

30

230.0

0

4

1

30

0.044

1.32

48.3

1

=2D

30

230.0

0

4

1

30

0.531

15.94

167.5

2

=1Y

30

230.0

0

4

1

30

0.133

3.98

83.7

3

=2Y

30

215

V

1250

460.0

0

4

1

30

0.890

21.27

173.2

0

30

460.0

0

4

1

30

0.223

5.32

86.6

1

=2D

30

460.0

0

4

1

30

2.669

63.80

300.0

2

=1Y

30

460.0

0

4

1

30

0.667

15.95

150.0

3

=2Y

30

2812

V

1251

460.0

0

8

1

30

0.086

2.45

254.0

0

60

460.0

0

8

1

30

0.021

0.61

127.0

1

=2D

60

460.0

0

8

1

30

0.258

7.36

440.0

2

=1Y

60

460.0

0

8

1

30

0.065

1.84

220.0

3

=2Y

60

E182

E

1253

460.0

0

6

1

30

2.168

25.80

239.0

0

30

460.0

0

6

1

30

0.542

6.45

119.5

1

=2D

30

460.0

0

6

1

30

6.504

77.40

414.0

2

=1Y

30

460.0

0

6

1

30

1.626

19.35

207.0

3

=2Y

30

ES184

E

1254

460.0

0

6

1

30

1.250

16.75

239.0

0

30

460.0

0

6

1

30

0.313

4.19

119.5

1

=2D

30

460.0

0

6

1

30

3.750

50.25

414.0

2

=1Y

30

460.0

0

6

1

30

0.937

12.56

207.0

3

=2Y

30

E213

E

1255

460.0

0

4

1

30

0.577

11.42

256.2

0

30

460.0

0

4

1

30

0.144

2.85

128.1

1

=2D

30

460.0

0

4

1

30

1.730

34.25

443.7

2

=1Y

30

460.0

0

4

1

30

0.432

8.56

221.9

3

=2Y

30

E215

E

1256

460.0

0

4

1

30

0.357

7.64

248.0

0

30

460.0

0

4

1

30

0.089

1.91

124.0

1

=2D

30

460.0

0

4

1

30

1.071

22.92

429.5

2

=1Y

30

460.0

0

4

1

30

0.268

5.73

124.0

3

=2Y

30

E218

E

1257

460.0

0

6

1

30

0.248

5.67

247.5

0

30

460.0

0

6

1

30

0.062

1.42

123.7

1

=2D

30

460.0

0

6

1

30

0.742

17.00

428.6

2

=1Y

30

460.0

0

6

1

30

0.186

4.25

214.3

3

=2Y

30

E256

E

1259

460.0

0

8

1

30

0.132

3.20

245.7

0

60

460.0

0

8

1

30

0.033

0.80

122.9

1

=2D

60

460.0

0

8

1

30

0.395

9.60

425.6

2

=1Y

60

460.0

0

8

1

30

0.099

2.40

212.8

3

=2Y

60

ES259

E

1260

460.0

0

8

1

30

0.081

2.07

229.0

0

60

460.0

0

8

1

30

0.020

0.52

114.5

1

=2D

60

460.0

0

8

1

30

0.244

6.22

396.6

2

=1Y

60

460.0

0

8

1

30

0.061

1.56

198.3

3

=2Y

60

ES259

E

1261

460.0

0

8

1

30

0.075

1.90

245.4

0

60

460.0

0

8

1

30

0.018

0.47

122.7

1

=2D

60

460.0

0

8

1

30

0.223

5.69

425.0

2

=1Y

60

460.0

0

8

1

30

0.056

1.42

212.5

3

=2Y

60

E2810

E

1262

460.0

0

8

1

30

0.046

1.16

223.0

0

60

460.0

0

8

1

30

0.011

0.29

111.5

1

=2D

60

460.0

0

8

1

30

0.137

3.49

386.2

2

=1Y

60

460.0

0

8

1

30

0.034

0.87

193.1

3

=2Y

60

E2812

E

1263

460.0

0

8

1

30

0.036

0.99

238.9

0

60

460.0

0

8

1

30

0.009

0.25

119.5

1

=2D

60

460.0

0

8

1

30

0.109

2.97

413.8

2

=1Y

60

460.0

0

8

1

30

0.027

0.74

206.9

3

=2Y

60

E328

E

1264

460.0

0

8

1

30

0.130

4.36

505.8

0

60

460.0

0

8

1

30

0.033

1.09

252.9

1

=2D

60

460.0

0

8

1

30

0.391

13.09

876.0

2

=1Y

60

460.0

0

8

1

30

0.098

3.27

438.0

3

=2Y

60

E3211

E

1265

460.0

0

8

1

30

0.095

3.36

485.8

0

60

460.0

0

8

1

30

0.024

0.84

242.9

1

=2D

60

460.0

0

8

1

30

0.284

10.08

841.4

2

=1Y

60

460.0

0

8

1

30

0.071

2.52

420.7

3

=2Y

60

E254

E

1268

460.0

0

8

1

30

0.354

7.75

347.3

0

60

460.0

0

8

1

30

0.089

1.94

173.6

1

=2D

60

460.0

0

8

1

30

1.062

23.26

601.5

2

=1Y

60

460.0

0

8

1

30

0.266

5.82

300.8

3

=2Y

60

Summary of Contents for VS-616PS5 Series

Page 1: ...VS 616PS5 Series Installation Quick start Manual Brushless Motor Drive...

Page 2: ...d be designed to detect faults dynamically and fail safely under all circumstances All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with a...

Page 3: ...voltage tester on the VS 616PS5 Higher voltages can damage the semiconductors used in the inverter Do not connect or disconnect the operator or a computer while the VS 616PS5 is running FAILURE TO OBS...

Page 4: ...e terminal layout shown on the PG P2 Encoder Feedback Card applies to Revision C boards Rev CO L1 L2 L3 T1 T2 T3 E User Supplied Disconnect Supply Power Brushless Motor 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Page 5: ...r 4 E1 06 Motor Maximum Speed Set to the maximum speed desired being sure not to exceed the motor maximum RPM 1750 E1 07 Base Motor Speed Set to nameplate base speed of the motor in RPM 1750 E1 08 Min...

Page 6: ...002 Quick Start Level If you need help in operating the Digital Opera tor read section 4 2 on pages 28 and 29 11 If the control circuits use momentary START and STOP operators 3 wire operation connect...

Page 7: ...Run Runs at JOG speed while key is pressed JOG 1 0 0 0 3 Speed Setting Change Speed Reference Value Change value with arrow keys P 0 0 0 0 Digit to be changed blinks DATA ENTER ENTER the new value P 2...

Page 8: ...drive for any application This manual details installation start up and diagnostic procedures for the PS5 series For more details on program ming request the VS 616PS5 Programming manual publication n...

Page 9: ...8 This page left intentionally blank...

Page 10: ...ediately Inspect the drive to determine if any parts have come loose during shipment Check the screws covers components etc for tightness If the drive is to be stored after you receive it replace the...

Page 11: ...entification Model CIMR PS5U43P7 To remove the digital operator from the unit Push the operator retaining lever in the direction shown by arrow 1 Lift the digital operator in the direction shown by ar...

Page 12: ...44P0 45P5 47P5 4011 4015 4018 Output Characteristics Motor HP NEMA 0 5 1 2 3 5 7 5 10 15 20 25 30 Capacity KVA 1 4 2 6 3 7 4 7 6 1 8 4 11 16 21 26 31 Rated Current AAC 1 9 3 6 5 1 6 6 8 5 11 7 14 8 21...

Page 13: ...al resistor braking Protection Functions Motor Overload Protection UL Recognized Electronic Thermal Overload Instantaneous Overcurrent 200 rated current motor coasts to stop Fuse Protection Motor coas...

Page 14: ...ertical to promote cooling See the section below on clearances The ambient temperature in an enclosure must be kept below 113 F 45 C Install fans and enclo sure cooling as necessary Choosing a locatio...

Page 15: ...is and NEMA 1 enclosed models 2 When inverter models 25 HP or less are mounted in an enclosure remove the top and bottom covers to convert NEMA 1 units to open chassis 3 Allowable ambient air temperat...

Page 16: ...7 20 65 85 41P5 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 8 8 4 30 80 110 42P2 10 4 5 65 60 125 43P7 80 65 145 44P0 120 80 200 45P5 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 30 7 5...

Page 17: ...11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 8 8 4 42P2 10 4 5 43P7 44P0 45P5 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 31 8 13 6 47P5 4011 9 84 250 14 96 380 8 86 225 9 29 236 14 37 365 0 30 7...

Page 18: ...wiring while power is on Do not connect or disconnect test equipment while the power is on Connect the main power supply ONLY to L1 R L2 S and L3 T DO NOT connect main power supply wiring to output t...

Page 19: ...ontrol Circuit Internal Cooling Fan Cooling Fan 1 2 1 2 B1 B2 T1 T2 T3 L1 L2 L3 Power Supply Control Circuit optional reactor Cooling Fan L1 L2 L3 3 r s200 s400 T1 T2 T3 Power Supply Control Circuit I...

Page 20: ...When using a braking resistor unit use an input side contactor to prevent damage to the braking resistors in the event of a braking resistor overload 4 Reactors and Transformers The use of reactors o...

Page 21: ...f the inverter it must be interlocked with the inverter in such a way that it is closed before the inverter output is turned on and opened only after the inverter output is turned off 3 Thermal Overlo...

Page 22: ...k Card 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PG H2 Hall Sensor Feedback Card HS1 HS2 HS3 HS4 HS5 12VDC isol 12V isol COM CONNECTOR A1 IN A1 IN B1 IN B1 IN C1 IN C1 IN SHIELD 1...

Page 23: ...ply to revision C boards Refer to Appendix C for connection details 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PG H2 Hall Sensor Feedback Card 1 2 3 4 5 6 7 8 9 10 HS1 HS2 HS3 HS4...

Page 24: ...Output APM OUT APM OUT BPM OUT BPM OUT CPM OUT CPM OUT Pulse Input 12V isol COM TP1 Earth Ground Connection CONTROL CIRCUIT TERMINALS VS 616PS5 INVERTER 1 SHIELD B A C D E F G H J K L M N P R S T COM...

Page 25: ...0V 20k 14 Master freq ref current 4 to 20mA 100 4 to 20mA 250 16 Multi function analog input 10V 100 0 to 10V 100 Aux analog input H3 05 10V 20k 0 to 10V 20k 17 Common terminal for control circuit 0V...

Page 26: ...M Multi Function Inputs 12 15V 20mA 20k 0V 10 to 10V 4 to 20mA 32 18 19 20 9 10 Multi Function Analog Outputs A D 11 bit Gate Drive T1 T2 T3 L1 L2 L3 7 8 16 20k 10 to 10V 33 15V 20mA 26 27 Multi Funct...

Page 27: ...SA TRX THRX SA SA MC MC THRX ON OFF MA MC L1 L2 L3 T1 T2 T3 L1 L2 L3 MCCB MC B1 B2 M 1 2 Overload Relay Trip Contact Braking Resistor Unit 230V PS5U2011 to 2015 Braking Unit Braking Resistor Level P0...

Page 28: ...of the motor should be performed with the motor disconnected from its mechanical load 4 Make sure the motor is securely fastened to its base and all personnel are clear before energizing the inverter...

Page 29: ...OCAL REMOTE The operation mode is alternated with REMOTE and LOCAL digital operator when operational instruction and frequency references are set at the control circuit terminal Mode Selection Key DRI...

Page 30: ...The first zero will be blinking Press the key three times to change the first number to 3 Now the display will show 3000 with the 3 blinking Press the key to go to the next digit Now the second digit...

Page 31: ...om the digital operator only Set to 01 default to start stop jog the inverter from the inverter control terminals NOTE B1 01 and B1 02 do not have to be set to the same source they may be set for diff...

Page 32: ...ssed JOG 1 0 0 0 3 Speed Setting Change Speed Reference Value Change value with arrow keys P 0 0 0 0 Digit to be changed blinks DATA ENTER ENTER the new value P 2 5 0 0 Select Speed display DISPL 0 0...

Page 33: ...PL 0 0 0 0 4 Forward RUN Start Motor RUN LED ON 2 6 1 2 5 Change Speed Reference Select reference display DISPL P 2 6 1 2 Change Reference value P 1 0 0 2 DISPL Select Speed display 1 0 0 2 6 Reverse...

Page 34: ...s that need to be set just to get a motor running The parameters are further broken down into access levels The number of parameters needed to get a motor run ning is far fewer than the number of para...

Page 35: ...the control terminals will be set for three wire control 3 Wire Control A1 04 Password Entry This parameter allows the entry of a password to view masked parameters Consult the factory prior to adjus...

Page 36: ...the speed of the motor is decreased under power at a rate deter mined by the time set in parameter C1 02 If the deceleration time is short or the inertial load on the motor is large an overvoltage fau...

Page 37: ...er Pulse Offset Angle Indicates the electrical angle between the rotor magnetic pole position and the marker pulse after auto tuning has been performed The offset angle is derived from using the marke...

Page 38: ...ed To use the JOG speed reference when the digital operator is in REMOTE or disconnected close terminal 7 at the same time as the RUN command is applied The JOG speed command has priority over all oth...

Page 39: ...E1 13 Set E1 17 to the correct winding configuration prior to programming E1 02 to the desired winding code E1 03 Rated Motor Voltage Enter the motor voltage according to the nameplate bus voltage E1...

Page 40: ...mstances the same value will be entered here as is entered in E1 10 Minimum Maximum Description Default Setting 0000 6000 Maximum Speed of motor set by application E1 07 Minimum Maximum Description De...

Page 41: ...r the winding connection of the motor used only if E1 02 is not equal to 1000 Used in conjunction with parameter E1 02 to automatically load the motor parameters See Appendix B Minimum Maximum Descrip...

Page 42: ...y hall sensor 4 5 or encoder A B chan nels F8 01 Speed Feedback Selection Select between hall sensor and encoder signals as the speed feedback method Minimum Maximum Description Default Setting 0 1000...

Page 43: ...ing tuning will be displayed and will interrupt the tuning sequence In this case other error codes may be displayed See the Diagnostics section When PGO dEV or ZdEV is displayed check the hall sensor...

Page 44: ...s to the motor and to the hall sensor and or encoder If two or more attempts to orient the encoder fail i e End is not displayed at the end of the sequence you will need to change parameter F1 05 and...

Page 45: ...scope of this manual Number Description Units Explanation U1 01 Speed Reference Displays speed reference in percent U1 02 Output Frequency Hz Displays fundamental output frequency to motor U1 03 Outp...

Page 46: ...ault U2 08 Bus Voltage at Fault VDC Displays bus voltage at time of last fault U2 09 Output Power at fault KW Displays output power at time of last fault U2 10 Torque Reference at fault Displays inter...

Page 47: ...direction B2 01 Zero Speed Level This parameter allows the user to set the speed at which the drive senses zero speed This affects terminal outputs and shutoff after decelerating Number Description Un...

Page 48: ...C2 PG Origin Pulse Comp 13 C3 Voltage Limit Control 05 C5 Asr Tuning 01 04 05 07 C6 Carrier Frequency 02 D1 Preset Reference 01 04 09 05 08 D2 Reference Limit 01 02 D3 Jump Speed 01 04 D4 Hold Refere...

Page 49: ...addi tion of a resistor braking unit ASR Tuning Options The Automatic Speed Regulator ASR allows the user to adjust for optimum performance during changes in motor speed or load C5 01 ASR Proportiona...

Page 50: ...n Default Setting 00 000 10 000 Automatic Speed Regulator Integral Time 00 500 Minimum Maximum Description Default Setting 000 00 100 00 Preset Speed References 000 00 Terminal 5 Set H1 03 3 Terminal...

Page 51: ...pping method when excessive speed deviation is detected Minimum Maximum Description Default Setting 000 0 110 0 Speed Reference Upper Limit 100 0 Minimum Maximum Description Default Setting 000 0 100...

Page 52: ...veraged over A larger number will provide a more stable reference internal However the inverter response to a rapid change in the pulse train frequency may be slow A setting of 0 or 1 means no moving...

Page 53: ...2 Internal Option Selects Reference source open internal closed option card 3 Preset Reference 1 Selects Preset Speed Reference when closed see D1 01 thru D1 08 4 Preset Reference 2 Selects Preset Sp...

Page 54: ...01 6 Inverter Ready Ready to Run closes when inverter has no faults or alarms 7 DC Bus Undervoltage Closes when DC Bus level or power supply is below trip level 8 Baseblock 1 Closes when inverter out...

Page 55: ...ory default When momentary power loss is detected a fault contact trips stopping the inverter L2 02 Momentary Power Loss Ride through Time Sets the ride through time allowed before the inverter trips...

Page 56: ...level When using an optional braking resistor for the VS 616PS5 set parameter L3 01 to 0 Setting Explanation Default 0 Stall prevention during deceleration is disabled An exces sively short decelerat...

Page 57: ...ign Sets the detection level for the desired frequency agree 1 and frequency detection 1 2 functions The set detec tion level is effective during both FWD and REV operation L4 02 Speed Agree Detection...

Page 58: ...pts Setting to 0 disables this function The inverter can be set to automatically restart after the following faults occur Overcurrent OC Overvoltage OV Undervoltage PUV UV1 Ground fault GF Regenerativ...

Page 59: ...tage of motor rated torque L6 03 Overtorque Detection 1 Time The overtorque detection delay time inserts a delay between the time motor current or torque exceeds the over torque detection level L6 02...

Page 60: ...ets the regenerating side torque limit value during FWD run L7 04 Regenerative Reverse Torque Limit Sets the regenerating side torque limit value during REV run Minimum Maximum Description Default Set...

Page 61: ...ut voltage or current level 17 Terminal 16 input voltage level 18 Motor secondary current Iq 19 Motor excitation current Id 20 SFS output frequency 21 ASR input 22 ASR output 27 Voltage reference Vd o...

Page 62: ...nit 0 01 Speed reference is displayed as P 2 39 Unit rpm Enter the of poles in the motor The speed reference is displayed as n 40 3999 Digits 5th 4th 3rd 2nd 1st 0 0 0 0 0 The 1st through 4th digits d...

Page 63: ...lly i e carrier frequency motor data etc This parameter does not need changing unless the control board is replaced Setting Explanation Default 0 Local Remote key is disabled 1 Local Remote key is ena...

Page 64: ...ait until all LED s are off before removing any covers 2 Before touching any power terminals test for voltage between terminals you might touch between terminals and ground 3 Replace all covers and gu...

Page 65: ...e 86 F yearly average Load Factor 80 or below Operation time 12 hours per day or less Consult the motor manufacturer s manual for inspection and maintenance instructions of the motor Component Check f...

Page 66: ...rter If the corrective actions suggested do not clear the problem contact your representative Alarms do not activate fault contact outputs Once the cause of the alarm is removed the inverter clears th...

Page 67: ...OL1 Inverter output exceeded the motor overload level Reduce the load A OL2 Inv Overloaded Inverter overload OL2 Inverter output exceeded the inverter over load level thermo switch Reduce the load ex...

Page 68: ...input is not activated then the inverter requires repair A EF4 External Fault 4 External fault at terminal 4 Fault occurred in the external control circuit Check the condition of the input terminal I...

Page 69: ...tor was disconnected during operation by run command from the digital operator Check the wiring cable and the digital operator connection Replace the control card A ERR EEPROM R W Err EEPROM writing f...

Page 70: ...onds between the transmis sion option and the control card Check the transmission option contact part Replace the transmission option A BUS Transmission fault with transmission option bUS Transmission...

Page 71: ...ct Turn OFF power supply then turn ON again Motor locks due to excessive load Reduce the load and release the lock Fault displayed in operator display Check troubleshooting table on page 52 FWD or REV...

Page 72: ...x B1 B2 Braking Resistor Unit DC Power Supply 1 to DC Reactor 1 to 2 DC Power Supply 1 to DC Reactor 1 to 2 Braking Unit 3 to 1 2 3 GND Earth Ground Terminal Resistance to earth 100 ohms or less Model...

Page 73: ...2 B1 B2 T1 T2 T3 M4 14 10 2 5 5 12 4 1 4 PS5U21P5 L1 L2 L3 1 2 B1 B2 T1 T2 T3 M4 14 10 2 5 5 12 4 1 4 12 10 3 5 5 5 PS5U22P2 L1 L2 L3 1 2 B1 B2 T1 T2 T3 M4 12 10 3 5 5 5 12 4 1 4 PS5U23P7 L1 L2 L3 1 2...

Page 74: ...3 10 2 r s M4 20 10 0 5 5 12 4 1 4 PS55U4030 L1 L2 L3 1 2 3 T1 T2 T3 M8 4 22 90 3 10 2 8 8 r s M4 20 10 0 5 5 12 4 1 4 PS55U4037 L1 L2 L3 1 2 3 T1 T2 T3 M8 3 30 90 3 10 2 6 14 r s M4 20 10 0 5 5 12 4...

Page 75: ...0 M4 1 25 4 12 4 1 4 18 0 75 M3 5 1 25 3 5 8 9 1 0 M4 1 25 4 12 4 1 4 16 1 25 M3 5 1 25 3 5 8 9 1 0 M4 1 25 4 12 4 1 4 14 2 M3 5 2 3 5 8 9 1 0 M4 2 4 12 4 1 4 M5 2 5 22 1 2 5 M6 2 6 45 1 5 1 M8 2 8 90...

Page 76: ...rs Winding Determination E and F Series Motors POWERTEC motor model numbers beginning with E or F give the motor frame size in the second and third positions The stack length is given in the fourth po...

Page 77: ...nding letter Using the frame size and the winding letter you can obtain the motor winding data to be entered into the E parameters with the POWERTEC Frame Size and Winding Code Table This will give yo...

Page 78: ...a consultation with POWERTEC Standard POWERTEC Ferrite motors have a Hall effect sensor installed with three feedback channels for commu tation HS1 HS2 and HS3 and two channels for Speed and Direction...

Page 79: ...E184 Z 1271 182 B 1014 254 C 1003 288 V 1237 E213 E 1255 182 C 1015 254 D 1004 288 Y 1217 E213 F 1285 182 D 1016 254 V 1248 288 Z 1218 E215 E 1256 182 V 1244 254 Y 1201 328 C 1097 E218 E 1257 182 Y 11...

Page 80: ...0 1 2D 30 460 0 0 4 1 30 1 740 60 30 408 8 2 1Y 30 460 0 0 4 1 30 0 435 15 08 204 4 3 2Y 30 259 B 1010 230 0 0 4 1 30 0 100 3 75 120 0 0 30 230 0 0 4 1 30 0 025 0 94 60 0 1 2D 30 230 0 0 4 1 30 0 300...

Page 81: ...0 729 16 89 154 3 2 1Y 30 230 0 0 4 1 30 0 182 4 22 77 2 3 2Y 30 215 B 1052 230 0 0 4 1 30 0 430 10 00 119 0 0 30 230 0 0 4 1 30 0 108 2 50 59 5 1 2D 30 230 0 0 4 1 30 1 290 30 00 206 1 2 1Y 30 230 0...

Page 82: ...10 4 38 204 4 2 1Y 60 230 0 0 8 1 30 0 053 1 10 102 2 3 2Y 60 2810 B 1075 230 0 0 8 1 30 0 270 0 71 121 2 0 60 230 0 0 8 1 30 0 068 0 18 60 6 1 2D 60 230 0 0 8 1 30 0 810 2 13 209 9 2 1Y 60 230 0 0 8...

Page 83: ...57 156 1 2 1Y 30 460 0 0 4 1 30 0 037 1 39 78 0 3 2Y 30 2812 F 1136 460 0 0 8 1 30 0 069 1 96 228 7 0 60 460 0 0 8 1 30 0 017 0 49 114 3 1 2D 60 460 0 0 8 1 30 0 206 5 88 396 1 2 1Y 60 460 0 0 8 1 30...

Page 84: ...30 0 486 17 07 217 7 2 1Y 30 460 0 0 4 1 30 0 122 4 27 108 9 3 2Y 30 256 Y 1205 460 0 0 4 1 30 0 649 22 77 250 6 0 30 460 0 0 4 1 30 0 162 5 69 125 3 1 2D 30 460 0 0 4 1 30 1 946 68 32 434 0 2 1Y 30 4...

Page 85: ...4 53 192 0 0 30 460 0 0 4 1 30 0 342 3 63 96 0 1 2D 30 460 0 0 4 1 30 4 113 43 60 332 5 2 1Y 30 460 0 0 4 1 30 1 028 10 90 166 3 3 2Y 30 Frame Letter Type Voltage Rated AMP Poles Base Speed Min Speed...

Page 86: ...7 460 0 0 6 1 30 0 192 2 99 117 5 0 30 460 0 0 6 1 30 0 048 0 75 58 7 1 2D 30 460 0 0 6 1 30 0 575 8 97 203 5 2 1Y 30 460 0 0 6 1 30 0 144 2 24 101 8 3 2Y 30 E218 F 1279 460 0 0 6 1 30 0 133 3 05 178...

Page 87: ...dded in the windings Nominal Resistance between P1 and P2 in ohms Motors equipped with R1 and R2 Resolvers have two Resistance tolerance is 1 5 Negative Temperature Coefficient NTC thermister probes T...

Page 88: ...80 and Resolver Output 320 frames R3 resolvers are used with Control Techniques drives Data is for estimation purposes only For certified data consult the factory PHASING DIAGRAM OF MOTOR STATOR VT1 T...

Page 89: ...2 Rev D Connection Diagram for PS5 POWERTEC motor and Digimax controller C 6 PG P2 Rev D Connection Diagram for PS5 POWERTEC motor w aux encoder and Digimax controller C 7 PG P2 Rev D Connection Diagr...

Page 90: ...OTOR Hall effect Feedback Sensor NOTE Set Parameter F8 01 1 P2 J2B 7 P2 J2B 6 P2 J2A 4 P2 J1 1 P2 J2A 5 J2A J2B 1 NC J1 P2 J1 3 P2 J1 2 Pulse 1 2 3 4 5 6 1 2 3 4 5 6 7 2 3 4 5 6 7 8 9 10 11 12 PG P2 R...

Page 91: ...J K L M N P R S T Case Ground N C S1 S2 S3 N C A A B B Z Z S1 S2 S3 Encoder V Encoder VDC COM CONNECTOR PIN ENCODER COMMUTATION ENCODER S T G J K L M Pulse Train Input Pulse Train Output C D E Pulse T...

Page 92: ...NOTE Set Parameter F8 01 0 Set Parameter B1 01 6 Digimax Controller 11 12 4 7 10 TB 2 Tach Tach Com 24V Com TB1 11 Out 4 Com P2 J2B 7 P2 J2B 6 P2 J2A 4 P2 J1 1 P2 J2A 5 P2 J2A 4 P2 J2A 5 P2 J2A 6 P2...

Page 93: ...Terminal description and jumper settings Pin 5 For encoder supply voltage adjustment JP1 Installed 5VDC Removed 12VDC Turn off all switches SW1 2 3 TB1 1 2 3 4 5 6 7 8 9 10 HS 2 HS1 V HS5 HS3 V HS4 P1...

Page 94: ...tput ENC C output Shield FREQ Ref Input PS5 Terminal 12 18 No Connection 3 Shield 14 16 HS1 input HS2 input HS2 input 15 22 Common Please refer to Terminal Description and Jumper settings Notes below...

Page 95: ...nal 12 18 No Connection 3 Shield 14 16 HS1 input HS2 input HS2 input 15 22 Common Please refer to Terminal Description and Jumper settings Notes below TB1 TB1 15 TB1 13 TB1 5 TB1 17 TB1 6 TB1 5 TB1 12...

Page 96: ...Page C 8 VS 616PS5 Installation Quick Start Manual This page left intentionally blank...

Page 97: ...H Q U1 14 Flash ID number Q U1 15 External terminal 13 input voltage B U1 16 External terminal 14 input voltage B U1 17 External terminal 16 input voltage B U1 18 Motor torque current Iq B U1 19 Motor...

Page 98: ...tizing current Id at fault B U2 17 Internal control status 2 at fault A U2 18 Command 1 from option at fault A U2 19 Command 2 from option at fault A U2 20 External torque reference at fault A U2 21 T...

Page 99: ...0 0 5 0 1 0 A B3 05 Magnetic pull in time s 0 0 5 0 1 0 A B4 Delay Timers B4 01 On delay timer s 0 0 300 0 0 0 A B4 02 Off delay timer s 0 0 300 0 0 0 A B5 PID Control B5 01 PID control mode selectio...

Page 100: ...output primary delay time s 0 000 0 500 0 004 A C5 06 ASR switching speed level 0 00 100 00 0 00 A C5 07 ASR p gain at start 0 00 300 00 5 00 A C6 Carrier Frequency C6 02 Carrier frequency kHz 2 4 6 8...

Page 101: ...tant E1 01 Input voltage setting V 180 230 230 Q E1 02 Motor capacity selection 1000 1239 1000 Q E1 03 Motor rated voltage V 0 0 255 0 Q E1 04 Motor rated current A 0 0 200 0 Q E1 05 Number of motor p...

Page 102: ...voltage 7 DC bus voltage 8 Output power 9 Torque reference internal 15 External terminal 13 input voltage 16 External terminal 14 input voltage 17 External terminal 16 input voltage 18 Motor secondary...

Page 103: ...tion 2 N C 1A Reverse direction 1B Baseblock 2 1D Regenerating 1E Restart enabled 1F Overload OL1 20 OH prealarm 30 Current Torque limit 31 Speed limit 37 During RUN 2 0 FF 0 A F5 02 DO 02C digital ou...

Page 104: ...old B OH2 alarm signal C Terminal 16 enable E ASR integral reset F Terminal not used 10 MOP increase 11 MOP decrease 12 Forward jog 13 Reverse jog 14 Fault reset 15 Fast stop 18 Timer function 19 PID...

Page 105: ...H3 07 Terminal 16 reference bias 100 0 0 0 A H3 08 Terminal 14 signal selection 0 0 to 10V 2 4 to 20mA 1 10V 0 2 2 A H3 09 Terminal 14 multi function selection same as H3 05 0 1F 1F A H3 10 Terminal...

Page 106: ...eference 0 1 0 A L5 Fault Restart L5 01 Number of automatic restart attempts 0 10 0 B L5 02 Automatic restart operation selection 0 No fault relay 1 Fault relay active 0 1 0 B L6 Torque Detection L6 0...

Page 107: ...eference 28 d Axis current control reference 29 Voltage limit control output 30 q Axis current control output 31 d Axis current control output 32 Output voltage reference Vq 33 Output voltage referenc...

Page 108: ...0 1 0 A T Tuning T1 Auto tuning T1 02 Tuning mode 0 Normal running mode 2 Auto tuning mode 0 2 0 Q T1 03 Tuning operation selection 0 Auto tuning procedures are performed for all parameters 1 Only PG...

Page 109: ...00 Fax 44 12 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82 2 753 2639 YASKAWA ELECTRIC SINGAPORE PTE LTD Head Office...

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