YASKAWA P1000 Technical Manual Download Page 287

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Troubleshooting

This chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance for

troubleshooting. This chapter can also serve as a reference guide for tuning the drive during a trial run.

6.1

SECTION SAFETY...............................................................................................288

6.2

MOTOR PERFORMANCE FINE-TUNING...........................................................290

6.3

DRIVE ALARMS, FAULTS, AND ERRORS........................................................291

6.4

FAULT DETECTION.............................................................................................295

6.5

ALARM DETECTION...........................................................................................311

6.6

OPERATOR PROGRAMMING ERRORS............................................................319

6.7

AUTO-TUNING FAULT DETECTION..................................................................322

6.8

COPY FUNCTION RELATED DISPLAYS...........................................................325

6.9

DIAGNOSING AND RESETTING FAULTS.........................................................327

6.10 TROUBLESHOOTING WITHOUT FAULT DISPLAY..........................................329

YASKAWA SIEP YAIP1U 01C AC Drive - P1000 Technical Manual

287

Summary of Contents for P1000

Page 1: ...er receives this manual Type CIMR PU Receiving 1 Mechanical Installation 2 Electrical Installation 3 Start Up Programming Operation 4 Parameter Details 5 Troubleshooting 6 Periodic Inspection Maintena...

Page 2: ...nt liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in th...

Page 3: ...itors to check if fans capacitors or other components require maintenance Refer to Performance Life Monitors Maintenance Monitors on page 343 Fault Display and Troubleshooting Refer to Drive Alarms Fa...

Page 4: ...This Page Intentionally Blank 4 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 5: ...2 General Description 29 P1000 Model Selection 29 Control Mode Details 30 1 3 Model Number and Nameplate Check 31 Nameplate 31 1 4 Drive Models and Enclosure Types 34 1 5 Component Names 36 IP20 NEMA...

Page 6: ...A 1 UL Type 1 Enclosure 77 Models 2A0110 to 2A0250 4A0208 to 4A0675 and 5A0125 to 5A0242 IP00 Open Type Enclosure 78 3 6 Digital Operator and Front Cover 79 Removing Reattaching the Digital Operator 7...

Page 7: ...5 4 6 Application Selection 126 A1 03 8008 Pump 126 A1 03 8009 Pump w PI 126 A1 03 8010 Fan 127 A1 03 8011 Fan w PI 127 Default Values for Fan and Pump Applications 128 4 7 Auto Tuning 129 Types of Au...

Page 8: ...1 Parameters 195 5 6 F Option Settings 198 F4 Analog Monitor Card Settings 198 F6 and F7 Communication Option Card 199 CC Link Parameters 200 MECHATROLINK Parameters 201 PROFIBUS DP Parameters 202 CAN...

Page 9: ...aults and Errors 291 Alarm and Error Displays 292 6 4 Fault Detection 295 Fault Displays Causes and Possible Solutions 295 6 5 Alarm Detection 311 Alarm Codes Causes and Possible Solutions 311 6 6 Ope...

Page 10: ...rive Cooling Fans 345 Number of Cooling Fans 345 Cooling Fan Component Names 347 Cooling Fan Replacement 2A0018 to 2A0081 4A0007 to 4A0044 and 5A0006 to 5A0032 349 Cooling Fan Replacement 2A0110 2A013...

Page 11: ...3 Drive Watt Loss Data 405 A 4 Drive Derating Data 407 Single Phase Derating 407 Rated Current Depending on Carrier Frequency 426 Temperature Derating 428 Altitude Derating 429 B PARAMETER LIST 431 B...

Page 12: ...ecial Adjustment 469 n1 Hunting Prevention 469 n3 High Slip Braking HSB and Overexcitation Braking 469 B 11 o Operator Related Settings 470 o1 Digital Operator Display Selection 470 o2 Digital Operato...

Page 13: ...Modbus Register Contents 518 Loopback Test 518 Writing to Multiple Registers 519 C 9 MEMOBUS Modbus Data Table 520 Command Data 520 Monitor Data 521 Broadcast Messages 532 Fault Trace Contents 533 Ala...

Page 14: ...Basic Parameter Settings 571 Basic Setup 571 V f Pattern Setup 571 Motor Setup 571 Multi Function Digital Inputs 571 Pulse Train Input Analog Inputs 572 Multi Function Digital Outputs 572 Monitor Outp...

Page 15: ...to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 16 i 2 GENERAL...

Page 16: ...e for P1000 series drives P1000 Series AC Drive Technical Manual SIEPYAIP1U01 This manual provides detailed information on parameter settings drive functions and MEMOBUS Modbus specifications Use this...

Page 17: ...marks of MECHATROLINK Members Association MMA Modbus is a trademark of Schneider Electric PROFIBUS DP is a trademark of PROFIBUS International PI PROFNET is a trademark of PROFIBUS International PI Ot...

Page 18: ...es office WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are...

Page 19: ...stallation maintenance inspection and service must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit bo...

Page 20: ...amage to the sensitive devices within the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible...

Page 21: ...ility of the Fast Stop function of the drive Options NOTICE The B1 B2 1 2 and 3 terminals are used to connect optional drive specific compatible devices only Connecting non Yaskawa approved devices to...

Page 22: ...lling a Molded Case Circuit Breaker MCCB or Ground Fault Circuit Interrupter GFCI on page 385 for more information NOTICE Prevent Equipment Damage Install a fuse and a GFCI in models 4A0930 and 4A1200...

Page 23: ...ock The drive allows selection of high carrier PWM control and low carrier PWM Selecting high carrier PWM can help reduce motor oscillation Take particular caution when adding a variable speed drive t...

Page 24: ...tor Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low speeds or very high speeds Consult with the manufacturer for applications...

Page 25: ...is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health Customers who intend to use the product described in this manual for devices o...

Page 26: ...i 2 General Safety This Page Intentionally Blank 26 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 27: ...ves an overview of the different enclosure types and components 1 1 SECTION SAFETY 28 1 2 GENERAL DESCRIPTION 29 1 3 MODEL NUMBER AND NAMEPLATE CHECK 31 1 4 DRIVE MODELS AND ENCLOSURE TYPES 34 1 5 COM...

Page 28: ...cuit boards Failure to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed rang...

Page 29: ...023 23 5A0017 17 20 2A0056 56 4A0031 31 5A0022 22 25 2A0069 69 4A0038 38 5A0027 27 30 2A0081 81 4A0044 44 5A0032 32 40 2A0110 110 4A0058 58 5A0041 41 50 2A0138 138 4A0072 72 5A0052 52 60 2A0169 169 4A...

Page 30: ...rmance may differ by capacity Application Specific Auto Tuning Energy Saving Tuning Line to line resistance Automatically adjusts parameter settings that concern electrical characteristics of the moto...

Page 31: ...AC3PH 200 240V 50 60Hz 3 9A AC3PH 0 240V 0 400Hz 3 5A 3 3 kg E131457 IP20 200 400 V Class 600 V Class PRG 8500 IND CONT EQ 7J48 B YASKAWAELECTRIC CORPORATION Assembled in USA CIMR PU5A0003FAA AC3PH 50...

Page 32: ...ng enclosure protection types and component descriptions 2 Drives with these specifications do not guarantee complete protection for the environmental conditions indicated n Three Phase 200 V Class Dr...

Page 33: ...50 296 4A0362 185 300 362 4A0414 220 350 414 4A0515 250 400 450 515 4A0675 355 500 550 675 4A0930 500 750 930 4A1200 630 1000 1200 n Three Phase 600 V Class Drive Model Max Motor Capacity kW HP Rated...

Page 34: ...Models and Enclosure Types Voltage Class Enclosure Type IP20 NEMA Type 1 Enclosure 1 Drive Model IP00 Open Type Enclosure Drive Model Three Phase 200 V Class 2A0004F 1 2A0006F 1 2A0008F 1 2A0010F 1 2...

Page 35: ...1 5A0062F 1 5A0077F 1 5A0099F 1 2 5A0125A 2 5A0145A 2 5A0192A 2 5A0242A 1 Removing the top protective cover from a IP20 NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 c...

Page 36: ...C D B G F E H I J K L M N O A Front cover B USB port type B C Digital operator D Terminal cover E Terminal cover screw F Conduit bracket front cover G Rubber bushing H Conduit bracket I Terminal boar...

Page 37: ...Front cover screw E Drive cover F Terminal cover G Conduit bracket front cover H Conduit bracket I Terminal board J Optional 24 V DC power supply connector cover K Heatsink L Mounting hole M Top prote...

Page 38: ...nt cover E USB port type B F Digital operator G Drive cover H Terminal cover I Conduit bracket front cover J Front cover K Conduit bracket L Terminal board M Optional 24 V DC power supply connector co...

Page 39: ...B Cooling fan C Fan bracket D Front cover E USB port type B F Digital operator G Drive cover H Terminal cover I Front cover screw J Terminal board K Optional 24 V DC power supply connector cover L Hea...

Page 40: ...E Front cover F USB port type B G Digital operator H Drive cover I Terminal cover J Front cover screw K Terminal board L Optional 24 V DC power supply connector cover M Heatsink N Mounting hole Figur...

Page 41: ...ver 2 G Terminal cover H USB port type B I Front cover screw J Front cover K Circulation fan L Terminal board M Mounting hole N Optional 24 V DC power supply connector cover O Heatsink Figure 1 7 Expl...

Page 42: ...l operator F Drive cover 1 G Drive cover 2 H Terminal cover I USB port type B J Front cover screw K Front cover L Circuit board cooling fan unit case M Terminal board N Mounting hole O Heatsink P Fan...

Page 43: ...SB port type B I Digital operator J Front cover screw K Drive cover 1 L Drive cover 2 M Terminal cover N Circuit board cooling fan unit case R O Circuit board cooling fan unit case L P Blind cover Q F...

Page 44: ...mper S1 Refer to Terminals A1 A2 and A3 Input Signal Selection on page 101 C Protective cover to prevent miswiring D Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 94 E Termin...

Page 45: ...chanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 46 2 2 MECHANICAL INSTALLATION 48 2 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual 4...

Page 46: ...not carry the drive by the front cover or the terminal cover Failure to comply may result in minor or moderate injury from the main body of the drive falling NOTICE Equipment Hazard Prevent foreign ma...

Page 47: ...ccording to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction The current rati...

Page 48: ...407 for details Vibration 10 to 20 Hz at 9 8 m s2 32 15 ft s2 1 20 to 55 Hz at 5 9 m s2 19 36 ft s2 Models 2A0004 to 2A0211 4A0002 to 4A0165 and 5A0003 to 5A0099 or 2 0 m s2 6 56 ft s2 Models 2A0250 t...

Page 49: ...ke advantage of Side by Side installation When installing multiple drives into the same enclosure panel mount the drives according to Figure 2 2 and set L8 35 Installation Method Selection to 1 Side b...

Page 50: ...y lift the drive during installation to an enclosure panel Do not use vertical suspension to transport the drive Use screws to securely affix the drive front cover terminal blocks and other drive comp...

Page 51: ...th of wire to ensure a 50 or wider suspension angle as illustrated in Figure 2 8 The maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles l...

Page 52: ...ors using a remote control extension cable and an installation support set depending on the installation type Note Refer to Drive Options and Peripheral Devices on page 376 for information on remote c...

Page 53: ...ps screwdriver 1 2 Installation Support Set B for use with threaded studs that are fixed to the panel EZZ020642B Phillips screwdriver 1 Wrench 7 mm NOTICE Prevent foreign matter such as metal shavings...

Page 54: ...nstallation support set and digital operator to the enclosure panel Enclosure panel Unit mm Digital Operator Installation Support Set A M4 10 Phillips truss head screw 4 for panel widths between 1 and...

Page 55: ...A0006F 5A0009F 5A0011F 5A0017F 5A0022F 5A0027F 5A0032F 5A0041F 5A0052F 5A0062F 5A0077F 5A0099F 56 IP00 Open Type Enclosure 2A0250A 1 2A0312A 1 2A0360A 1 2A0415A 2 4A0208A 1 4A0250A 1 4A0296A 1 4A0362A...

Page 56: ...20 M5 3 8 8 2 2A0021F 140 5 51 300 11 81 164 6 46 122 4 80 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 55 2 17 5 0 20 M5 3 8 8 2 2A0030F 140 5 51 300 11 81 167 6 57 122 4 80 260 10 24 248 9 76 6 0 24...

Page 57: ...9 167 6 57 160 6 30 300 11 81 284 11 18 7 9 0 31 40 1 57 1 5 0 06 55 2 17 5 0 20 M5 5 8 12 6 4A0038F 180 7 09 340 13 39 187 7 36 160 6 30 300 11 81 284 11 18 7 9 0 31 40 1 57 1 5 0 06 75 2 95 5 0 20 M...

Page 58: ...2 2 0 09 2 2 0 09 M6 27 59 5 5A0052F 279 10 98 515 20 28 258 10 16 220 8 66 7 9 0 31 450 17 72 435 17 13 7 7 0 30 65 2 56 100 3 94 2 2 0 09 2 2 0 09 M6 27 59 5 5A0062F 329 12 95 730 28 74 283 11 14 2...

Page 59: ...W3 d5 d6 d7 D D1 D2 D3 W2 W2 Figure 9 Table 2 8 Conduit Bracket Dimensions for IP20 NEMA 1 UL Type 1 Drive Model Figure Dimensions mm in Diameter mm in W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7 200 V Clas...

Page 60: ...0 137 5 4 51 2 0 41 1 6 51 2 0 61 2 4 36 1 4 2A0360A 9 191 7 5 130 5 1 104 4 1 30 1 2 28 1 1 71 2 8 157 6 2 71 2 8 51 2 0 51 2 0 61 2 4 43 1 7 400 V Class 4A0002F 1 43 1 7 38 1 5 38 1 5 41 1 6 71 2 8...

Page 61: ...1 9 84 3 3 53 2 1 36 1 4 23 0 9 43 1 7 5A0027F 28 1 1 79 3 1 64 2 5 51 2 0 86 3 4 56 2 2 36 1 4 23 0 9 43 1 7 5A0032F 28 1 1 79 3 1 64 2 5 51 2 0 86 3 4 56 2 2 36 1 4 23 0 9 43 1 7 5A0041F 3 89 3 5 9...

Page 62: ...12 99 325 12 80 10 0 39 680 26 77 12 0 49 130 5 12 3 3 0 13 3 3 0 13 M10 76 167 6 2A0312A 1 450 17 72 705 27 76 330 12 99 325 12 80 10 0 39 680 26 77 12 0 49 130 5 12 3 3 0 13 3 3 0 13 M10 80 176 4 2...

Page 63: ...1380 54 33 370 14 57 1110 43 70 6 0 24 330 13 00 440 17 32 1345 52 95 15 0 59 150 5 91 4 6 0 18 4 6 0 18 M12 545 1201 5 4A1200A 4 1250 49 21 1380 54 33 370 14 57 1110 43 70 6 0 24 330 13 00 440 17 32...

Page 64: ...r IP00 Open Type models not listed Table 2 12 IP20 NEMA 1 UL Type 1 Kit Selection IP00 Open Type Drive Model IP20 NEMA 1 UL Type 1 Kit Code Comments 2A0250A 100 054 503 Refer to IP20 NEMA 1 UL Type 1...

Page 65: ...AIN CIRCUIT CONNECTION DIAGRAM 71 3 4 TERMINAL BLOCK CONFIGURATION 75 3 5 TERMINAL COVER 77 3 6 DIGITAL OPERATOR AND FRONT COVER 79 3 7 TOP PROTECTIVE COVER 82 3 8 MAIN CIRCUIT WIRING 83 3 9 CONTROL C...

Page 66: ...lt Circuit Interrupters GFCIs The drive can cause a residual current with a DC component in the protective earthing conductor Where a residual current operated protective or monitoring device is used...

Page 67: ...ESD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry Never connect or disconnect the motor from the drive while the drive is outputting vol...

Page 68: ...rcuits capable of delivering not more than 100 000 RMS symmetrical amperes 240 Vac maximum 200 V class 480 Vac maximum 400 V class 600 Vac maximum 600 V class NOTICE When the input voltage is 440 V or...

Page 69: ...twisted pair shielded line main circuit terminal control circuit terminal R L1 S L2 T L3 R S T Main Switch Fuse EMC Filter M3 M4 Multi function relay output Zero Speed H2 02 250 Vac max 1 A 30 Vdc ma...

Page 70: ...ut signals at terminals AM and FM Set parameters H4 07 and H4 08 accordingly 12 Self cooling motors do not require the same wiring necessary for motors with cooling fans WARNING Sudden Movement Hazard...

Page 71: ...y result in abnormal operation of drive and nearby equipment u Three Phase 200 V Class Models 2A0004 to 2A0081 Three Phase 400 V Class Models 4A0002 to 4A0044 Three Phase 600 V Class Models 5A0003 to...

Page 72: ...igure 3 4 Connecting Main Circuit Terminals u Three Phase 200 V Class Models 2A0250 to 2A0415 Three Phase 400 V Class Models 4A0165 to 4A0675 Three Phase 600 V Class Models 5A0125 to 5A0242 1 R L1 S L...

Page 73: ...ately prepare a 3 winding transformer for the power supply Contact Yaskawa or your nearest sales representative for transformer specifications WARNING Fire Hazard Failure to remove jumpers shorting th...

Page 74: ...S L2 T L3 R1 L11 S1 L21 T1 L31 U1 V1 W1 W2 V2 U2 Braking Unit option Braking Resistor Unit option Motor Figure 3 8 Connecting Main Circuit Terminals 3 3 Main Circuit Connection Diagram 74 YASKAWA SIE...

Page 75: ...0004 0005 0007 0009 0011 5A0003 0004 0006 0009 2A0030 0040 4A0018 0023 5A0011 Figure 3 9 Main Circuit Terminal Block Configuration B1 B2 R L1 S L2 T L3 1 2 U T1 V T2 W T3 B1 B2 1 2 R L1 S L2 T L3 U T...

Page 76: ...1 1 3 R L1 S L2 T L3 U T1 V T2 W T3 4A0414 Figure 3 11 Main Circuit Terminal Block Configuration continued 1 Terminal block design differs slightly for models 2A0250 to 2A0415 4A0208 to 4A0362 and 5A0...

Page 77: ...orward to remove the terminal cover Figure 3 14 Removing the Terminal Cover on an IP20 NEMA 1 UL Type 1 Enclosure Drive n Reattaching the Terminal Cover Power lines and signal wiring should pass throu...

Page 78: ...Terminal Cover on an IP00 Open Type Enclosure Drive 2 Pull forward on the terminal cover to free it from the drive Figure 3 17 Removing the Terminal Cover on an IP00 Open Type Enclosure Drive n Reatt...

Page 79: ...ith the notches on the left side of the opening Next press gently on the right side of the operator until it clicks into place Figure 3 20 Reattaching the Digital Operator u Removing Reattaching the F...

Page 80: ...A0415 and 4A0058 to 4A1200 4 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3 23 until the cover comes off Figure 3 23 Remove the Front Cover 2A0010 to...

Page 81: ...the front cover while guiding it back into the drive Make sure it clicks firmly into place Models 2A0110 to 2A0415 and 4A0058 to 4A1200 1 Slide the front cover so the hooks on the top connect to the d...

Page 82: ...essure as shown in the figure below to free the cover from the drive Note Removing the top protective cover or the bottom conduit bracket from an IP20 NEMA 1 UL Type 1 enclosure drive voids the NEMA 1...

Page 83: ...S L2 S1 L21 T L3 T1 L31 when using 12 pulse rectification S1 L21 T1 L31 U T1 Drive output Connects to the motor 69 V T2 W T3 B1 Braking resistor Not available Available for connecting a braking resis...

Page 84: ...0 V 1600 A FWH 1200A Bussman AC500 V 1200 A u Protecting Main Circuit Terminals n Insulation Caps or Sleeves Use insulation caps or sleeves when wiring the drive with crimp terminals Take particular c...

Page 85: ...Do not connect a braking resistor to terminals 1 or Failure to comply may cause damage to the drive circuitry Refer to UL Standards Compliance on page 550 for information on UL compliance Yaskawa reco...

Page 86: ...4 to 3 B1 B2 8 to 6 M5 2 7 to 3 0 23 9 to 26 6 6 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 2A0081 R L1 S L2 T L3 2 3 to 2 M8 9 9 to 11 0 87 6 to 97 4 U T1 V T2 W T3 2 3 to 2 1 2 3 to 2 B1 B2 6 M5 2 7 to 3 0...

Page 87: ...ge in accordance with IEC EN 61800 5 1 2 Install a GFCI or use 10 mm2 AWG 8 copper wire when using this wire gauge in accordance with IEC EN 61800 5 1 Note When connecting peripheral devices or option...

Page 88: ...to 4 0 31 8 to 35 4 U T1 V T2 W T3 8 8 to 6 1 2 6 B1 B2 10 to 8 2 7 to 3 0 23 9 to 26 6 6 10 to 6 M6 5 4 to 6 0 47 8 to 53 1 4A0044 R L1 S L2 T L3 6 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 U T1 V T2 W T3 6...

Page 89: ...2 to 40 283 to 354 U T1 V T2 W T3 500 2 0 to 600 1 3 0 to 600 3 1 to 325 M10 18 to 23 159 to 204 2 2 to 350 M12 32 to 40 283 to 354 4A0362 R L1 S L2 T L3 4 0 2P 3 0 to 600 M12 32 to 40 283 to 354 U T1...

Page 90: ...ion contact Yaskawa or your nearest sales representative n Three Phase 600 V Class Table 3 5 Wire Gauge and Torque Specifications Three Phase 600 V Class Drive Model Terminal Recomm Gauge mm2 AWG kcmi...

Page 91: ...T L3 16 6 16 to 25 6 to 4 M6 5 4 to 6 0 47 8 to 53 1 U T1 V T2 W T3 16 6 16 to 25 6 to 4 1 2 16 to 25 6 to 4 B1 B2 6 0 to 10 10 to 8 M5 2 7 to 3 0 23 9 to 26 6 16 6 10 to 16 10 to 6 M6 5 4 to 6 0 47 8...

Page 92: ...159 to 204 U T1 V T2 W T3 95 3 0 95 to 150 2 0 to 300 1 70 to 95 3 0 to 4 0 3 70 to 95 1 0 to 2 0 35 3 35 to 150 3 to 300 5A0192 R L1 S L2 T L3 185 300 95 to 300 2 0 to 600 M12 32 to 40 283 to 354 U T...

Page 93: ...r less 100 m or less Greater than 100 m Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less Note When setting carrier frequency for drives running multiple motors calculate cable length as th...

Page 94: ...R L1 S L2 T L3 _ 1 2 U T1 V T2 W T3 B1 B2 A B A Braking circuit protective cover B DC bus protective cover Figure 3 29 Protecting Cover to Prevent Miswiring Model 5A0011 n Main Circuit Connection Dia...

Page 95: ...7 lists the input terminals on the drive Text in parenthesis indicates the default setting for each multi function input Table 3 7 Control Circuit Input Terminals Type No Terminal Name Function Functi...

Page 96: ...ble 3 8 lists the output terminals on the drive Text in parenthesis indicates the default setting for each multi function output Table 3 8 Control Circuit Output Terminals Type No Terminal Name Functi...

Page 97: ...RP AC M1 M2 M3 M4 MD ME MF MA MB MC E G IG R R S S S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC A1 A2 A3 FM AM AC 24V RP AC M1 M2 M3 M4 MD ME MF MA MB MC TB5 Figure 3 31 Control Circuit Terminal Arrangement...

Page 98: ...E Use a class 2 power supply when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC...

Page 99: ...wires preparing wire ends as shown in Figure 3 35 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with ta...

Page 100: ...01 for setting instructions E G IG R R S S S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC A1 A2 A3 FM AM AC 24V RP AC M1 M2 M3 M4 MD ME MF MA MB MC Selection V AM FM I Jumper S5 Terminal AM FM Signal DIP Switc...

Page 101: ...10 u Terminals A1 A2 and A3 Input Signal Selection Terminals A1 A2 and A3 can be used to input either a voltage or a current signal Select the signal type using jumper S1 as explained in Table 3 13 S...

Page 102: ...0 for locating jumper S5 Table 3 15 Jumper S5 Settings Terminal Voltage Output Current Output Terminal AM AM FM V I AM FM V I Terminal FM AM FM V I AM FM V I Table 3 16 Parameter H4 07 and H4 08 Detai...

Page 103: ...ng the drive to a PC Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings Contact Yaskawa for more information on DriveWizard Industrial PC Ty...

Page 104: ...un command is entered when the drive is in the Programming mode and will not accept a Run command even when entered n Interlock Circuit Example Two drives running a single application might interlock...

Page 105: ...Tightening Torques on page 85 Consider the amount of voltage drop when selecting wire gauges Increase the wire gauge when the voltage drop is greater than 2 of motor rated voltage Ensure the wire gaug...

Page 106: ...are touching other terminals or connections 26 Properly separate control circuit wiring and main circuit wiring 27 Analog signal line wiring should not exceed 50 m 28 Safe Disable input wiring should...

Page 107: ...OR 109 4 3 THE DRIVE PROGRAMMING AND CLOCK ADJUSTMENT MODES 114 4 4 START UP FLOWCHART 124 4 5 POWERING UP THE DRIVE 125 4 6 APPLICATION SELECTION 126 4 7 AUTO TUNING 129 4 8 NO LOAD OPERATION TEST RU...

Page 108: ...rate details Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Do not remove covers or touch circuit boards w...

Page 109: ...row Key Scrolls down to display the previous item selects parameter numbers and decrements setting values 7 STOP STOP Key 1 Stops drive operation 8 ENTER Key Enters parameter values and settings Selec...

Page 110: ...when the frequency reference is assigned to the MEMOBUS Modbus Communication Inputs of the drive OP Displayed when the frequency reference is assigned to an Option Unit of the drive RP Displayed when...

Page 111: ...perator is selected for Run command and frequency reference control LOCAL When a device other than the operator is selected for Run command and frequency reference control REMOTE During run During dec...

Page 112: ...ED Status and Meaning Drive output frequency during stop Frequency setting OFF ON Flashing OFF OFF RUN LED RUN 0 Hz 6 Hz RUN STOP STOP Figure 4 4 RUN LED and Drive Operation 4 2 Using the Digital Oper...

Page 113: ...0 00Hz DRV Fault Trace JOG FWD FWD REV Rdy JOG FWD FWD REV JOG FWD FWD FWD FWD FWD FWD REV Modified X Parameters LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF YASKAWA P1000 P1000 XXXV X...

Page 114: ...play the Real Time Clock Adjustment Display in Figure 4 6 when the drive is powered up for the first time Refer to Manual Clock Adjustment Procedure by Setting o4 17 to 1 on page 115 for the Real Time...

Page 115: ...Use the right arrow key to select the desired digit then set the correct date and time using the up and down arrow keys ALM 20 10 01 01 00 00 Second per month 0 sec YYYY MM DD HH MM ALM 2 After enter...

Page 116: ...month 0 sec YYYY MM DD HH MM ALM 8 After entering the correct time press the ENTER key to save the changes The display will return to the display shown in step 5 and the alarm LED will be OFF ALM Ent...

Page 117: ...een edited or changed from default settings Refer to Verifying Parameter Changes Verify Menu on page 120 Setup Group HELP MODE PRG Quick Setting DATA FWD A select list of parameters necessary to get t...

Page 118: ...amming Mode Details The following actions are possible in the Programming Mode Parameter Setting Mode Access and edit all parameter settings Verify Menu View a list of parameters that have been change...

Page 119: ...Time 1 FWD 9 Press and enter 0020 0 PRMSET C1 02 0020 0Sec 0 0 6000 0 10 0 sec PRG Decel Time 1 FWD 10 Press to confirm the change Entry Accepted 11 The display automatically returns to the screen sho...

Page 120: ...e Verify Menu and is changed again from 10 0 s to 20 0 s To check the list of edited parameters Step Display Result 1 Turn on the power to the drive The initial display appears MODE U1 01 0 00Hz U1 02...

Page 121: ...0Hz U1 03 0 00 A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF HELP MODE PRG Quick Setting DATA FWD Entry Accepted SETUP b1 01 1 1 Analog Input PRG Ref Source 1 Rdy Home FWD DATA SETUP A1 06 0 0 General...

Page 122: ...1 C1 02 Deceleration Time 1 d1 01 Frequency Reference 1 d2 01 Frequency Reference Upper Limit d2 02 Frequency Reference Lower Limit Parameter Name E2 01 Motor Rated Current L2 01 Momentary Power Loss...

Page 123: ...180 MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00 A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF n Using Input Terminals S1 through S8 to Switch between LOCAL and REMOTE It is possible to switch between LO...

Page 124: ...nds to the drive work as desired Couple the load or machine to the motor Run the machine and check for desired operation Fine tune parameters Adjust application settings if necessary Check the machine...

Page 125: ...ls 4A0930 and 4A1200 Remove the jumpers on R1 L11 S1 L21 and T1 L31 when using 12 pulse rectification Refer to 12 Pulse Rectification on page 73 for details When operating without 12 pulse rectificati...

Page 126: ...t in death or serious injury No Parameter Name Settings Default A1 03 Initialize Parameters 0 No initialization default 1110 User Initialize parameter values must be stored using parameter o2 03 2220...

Page 127: ...n 147 b1 02 Run Command Selection 148 b1 03 Stopping Method Selection 149 b1 04 Reverse Operation Selection 151 C1 01 Acceleration Time 1 177 C1 02 Deceleration Time 1 177 d1 01 Frequency Reference 1...

Page 128: ...trol 0 V f Control 0 V f Control b1 04 1 Reverse Disabled 1 Reverse Disabled b3 05 10 0 s 10 0 s b5 01 1 PID Enabled 1 PID Enabled b5 03 5 0 s b5 08 2 00 s b5 13 2 b5 14 25 0 s b5 18 1 Enabled b5 19 1...

Page 129: ...s usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer Refer to Start Up Flowchart on page 124 for details on the Auto Tuning process Table 4 13 Auto Tu...

Page 130: ...o comply may result in injury or death from electrical shock WARNING Sudden Movement Hazard If installed do not release the mechanical brake during Stationary Auto Tuning Inadvertent brake release may...

Page 131: ...Rdy FWD 0 75kW 3 Press F1 left F2 right and to enter the motor power nameplate data in kW A TUNE T1 02 000 40kW 0 00 650 00 PRG Mtr Rated Power Rdy FWD 0 75kW 4 Press to save the setting Entry Accepte...

Page 132: ...in approximately one to two minutes MODE End Tune Successful DRV FWD RESET u T1 Parameter Settings during Induction Motor Auto Tuning The T1 oo parameters set the Auto Tuning input data for induction...

Page 133: ...of Motor Poles T1 01 3 Sets the number of motor poles according to the motor nameplate value No Name Setting Range Default T1 06 Number of Motor Poles 2 to 48 4 n T1 07 Motor Base Speed T1 01 3 Sets...

Page 134: ...1 01 0 00Hz U1 02 0 00Hz U1 03 0 00 A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF 2 Press to select LOCAL The LO RE light will turn on LO RE F2 F1 ESC RUN STOP ENTER RESET ALARM DIGITAL OPERATOR JVOP 1...

Page 135: ...il the motor comes to a complete stop LO RE F2 F1 ESC RUN STOP ENTER RESET RUN RUN Off On MODE U1 01 60 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF 4 8 No Load Operation T...

Page 136: ...ld come to a complete stop without problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machinery are held in place n Che...

Page 137: ...when displaying only the relevant parameters for a specific application No Parameter Name Description Setting Range Default A1 01 Access Level Selection 1 User Parameters Only recently changed parame...

Page 138: ...another drive Refer to the manual supplied with the USB Copy Unit for instructions The CopyUnitManager is a PC software tool It allows the user to load parameter settings from the Copy Unit onto a PC...

Page 139: ...e motor rotates in the opposite direction during test run switch two of U T1 V T2 W T3 or change b1 14 125 11 Set motor rated current E2 01 and motor protection L1 01 values for motor thermal protecti...

Page 140: ...4 11 Test Run Checklist This Page Intentionally Blank 140 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 141: ...182 5 5 E MOTOR PARAMETERS 191 5 6 F OPTION SETTINGS 198 5 7 H TERMINAL FUNCTIONS 205 5 8 L PROTECTION FUNCTIONS 234 5 9 N SPECIAL ADJUSTMENTS 264 5 10 O OPERATOR RELATED SETTINGS 267 5 11 S SPECIAL A...

Page 142: ...onitor parameters Does not allow access to Verify Mode Setup Mode or Auto Tuning Mode Setting 1 User Parameters Allows access and programming of parameters A1 00 A1 01 A1 04 and Drive Mode Allows acce...

Page 143: ...3330 Table 5 1 Parameters Not Changed by Drive Initialization No Parameter Name A1 00 Language Selection E1 03 V f Pattern Selection F6 08 Communication Parameter Reset L8 35 Installation Selection o...

Page 144: ...LSEQ LREF 2 Press or until the Parameter Setting Mode screen appears HELP MODE PRG DATA Programming FWD 3 Press to enter the parameter menu tree PRMSET Initialization Select Language PRG A1 00 0 FWD...

Page 145: ...00 0 0 3 Press to scroll to A1 04 and PRMSET A1 04 0 0 9999 0 PRG Enter Password FWD 4 Enter the password 1234 PRMSET PRG Enter Password FWD A1 04 1234 V f Control 4 5 Press to save the new password E...

Page 146: ...ough multiple menus The User Parameter list can also save the most recently edited parameters No Parameter Name Setting Range Default A2 01 to A2 32 User Parameters 1 to 32 b1 01 to s6 07 Determined b...

Page 147: ...s as described in Table 5 5 for the input used Table 5 5 Analog Input Settings for Frequency Reference Using Voltage Signals Terminal Signal Level Parameter Settings Notes Signal Level Selection Funct...

Page 148: ...em Note If the frequency reference source is set for Option PCB b1 01 3 but an option board is not installed an oPE05 operation error will be displayed on the digital operator and the drive will not r...

Page 149: ...eration rate is determined by the active deceleration time The default deceleration time is set to parameter C1 02 When the output frequency falls below the level set in parameter b2 01 the drive will...

Page 150: ...Frequency Note If an overcurrent oC fault occurs during DC Injection Braking to Stop lengthen the minimum baseblock time L2 03 until the fault no longer occurs Setting 3 Coast to Stop with Timer When...

Page 151: ...1 and External reference 2 the Run command may already be present at the location at which the source is being switched In this case use parameter b1 07 to determine how the Run command is treated No...

Page 152: ...0 n b1 16 Run Command Selection 2 Enabled when H1 oo 2 and the terminal is closed Refer to Setting 2 External Reference 1 2 Selection on page 207 and Refer to b1 01 Frequency Reference Selection 1 on...

Page 153: ...ed Search function allows the drive to detect the speed of a rotating motor shaft that is driven by external forces and start the motor operation directly from the detected speed without first stoppin...

Page 154: ...Search deceleration time set to b3 03 if an oL1 fault occurs while performing Current Detection Speed Search Increase the minimum baseblock time set to L2 03 if an overcurrent or overvoltage fault oc...

Page 155: ...elerate or decelerate to the frequency reference Run command Output frequency Output current OFF ON b3 02 Speed search operation current Starts at the speed speed that was detected Waits twice as long...

Page 156: ...n by Multi Function Input Terminal Setting Description b3 24 1 Current Injection Method of Speed Estimation b3 24 0 Current Detection Speed Search 61 External Search Command 1 Activate Speed Estimatio...

Page 157: ...for Speed Search as a percentage of the drive rated current Normally there is no need to change this setting Lower this value if the drive has trouble restarting No Name Setting Range Default b3 02 Sp...

Page 158: ...ACR Integral Time for Speed Search Speed Estimation Type 0 0 to 1000 0 0 0 ms Note This parameter is available in drive software versions PRG 8504 and later n b3 10 Speed Search Detection Compensatio...

Page 159: ...Selection Sets the Speed Search method No Parameter Name Setting Range Default b3 24 Speed Search Method Selection 0 1 0 Setting 0 Current Detection Setting 1 Speed Estimation Note Refer to Current D...

Page 160: ...ON ON ON ON H1 18 H2 12 Figure 5 13 Timer Operation u b5 PID Control The drive has a built in Proportional Integral Derivative PID controller that uses the difference between the target value and the...

Page 161: ...9 becomes the PID setpoint Table 5 9 PID Setpoint Sources PID Setpoint Source Settings Analog Input A1 Set H3 02 C Analog Input A2 Set H3 10 C Analog Input A3 Set H3 06 C MEMOBUS Modbus Register 0006...

Page 162: ...fferential Feedback Sources PID Differential Feedback Source Settings Analog Input A1 Set H3 02 16 Differential PID Feedback Analog Input A2 Set H3 10 16 Differential PID Feedback Analog Input A3 Set...

Page 163: ...Adjustment b5 15 PID Sleep Function Start Level RUN On Off b5 16 PID Sleep Delay Timer Sleep Function SFS C1 4 d1 01 to d1 16 H6 01 1 b5 05 1 or 3 2 or 4 b5 01 Derivative Time D not B b5 05 b5 01 2 or...

Page 164: ...equency E1 04 No Name Setting Range Default b5 04 Integral Limit Setting 0 0 to 100 0 100 0 Note On some applications especially those with rapidly varying loads the output of the PID function may sho...

Page 165: ...ms the frequency reference b5 01 3 or 4 and the PID output will not be limited same as b5 11 1 Note When using setting 1 make sure reverse operation is permitted by b1 04 No Parameter Name Setting Ran...

Page 166: ...a digital output set for PID feedback high H2 oo 3F will be triggered Both events trigger an alarm output H2 oo 10 The drive will continue operation The alarm and multi function digital outputs reset...

Page 167: ...b5 16 b5 16 Run Figure 5 17 PID Sleep Operation Notes on using the PID Sleep function The PID Sleep function is active even when PID control is disabled The PID Sleep function stops the motor accordi...

Page 168: ...0 which disables the EZ Sleep functionality and related parameters except for parameter b5 91 EZ Sleep Minimum Speed Setting b5 89 to 1 disables the existing PID Sleep function b5 15 and enables the...

Page 169: ...vel reached Above Wake up Level Above Wake up Level 1 Determined by EZ Wake up Level b5 94 and EZ Wake up Mode b5 95 2 EZ Sleep Level b5 92 is left at default 0 0 Hz thus effectively making b5 91 the...

Page 170: ...t Display Digits 0 to 3 2 Setting 0 No decimal places Setting 1 One decimal place Setting 2 Two decimal places Setting 3 Three decimal places n b5 46 PID Setpoint Monitor Unit Selection Sets the digit...

Page 171: ...0 b5 38 and b5 39 will not automatically update the value of this parameter n b5 93 EZ Sleep Time The drive will go to sleep when the drive output frequency is at or below the level set to b5 92 for t...

Page 172: ...lower limit is disabled when set to 0 00 No Name Setting Range Default b5 34 PID Output Lower Limit 100 0 to 100 0 0 00 n b5 35 PID Input Limit Sets the maximum allowed PID input as a percentage of th...

Page 173: ...he monitor displays 1 PID output 2 Setting 3 Cubic The monitor displays 1 PID output 3 Note Used for U5 14 and U5 15 only n b5 43 b5 44 PI Output 2 Monitor Max Upper Lower 4 Digits Set the maximum mon...

Page 174: ...justment Time Achieve stability quickly while allowing some overshoot Decrease the integral time b5 03 Increase the derivative time b5 05 Response Before adjustment After adjustment Time Suppress long...

Page 175: ...cations that rarely operate with light load conditions 2 Energy Saving is designed for applications with variable torque Normal Duty and is not appropriate for applications where the load may suddenly...

Page 176: ...h a lighter load No Name Setting Range Default b8 05 Power Detection Filter Time 0 to 2000 ms 20 ms n b8 06 Search Operation Voltage Limit Sets the voltage limit for the Speed Search optimal output vo...

Page 177: ...time is set in units of 0 01 s C1 10 0 the setting range becomes 0 00 to 600 00 s Switching Acceleration Times by Digital Input Accel decel time 1 is active by default if no input is set Activate acce...

Page 178: ...01 through C1 09 using parameter C1 10 No Parameter Name Setting Range Default C1 10 Accel Decel Time Setting Units 0 1 1 Setting 0 0 01 s units The accel decel times are set in 0 01 s units The setti...

Page 179: ...er Name Setting Range Default C3 02 Slip Compensation Primary Delay Time 0 to 10000 ms 2000 ms n C3 03 Slip Compensation Limit Sets the upper limit for the slip compensation function as a percentage o...

Page 180: ...ter Name Setting Range Default C6 02 Carrier Frequency Selection 1 to 9 A F 1 7 1 The setting range is 1 2 and F for models 4A0930 and 4A1200 Settings C6 02 Carrier Frequency C6 02 Carrier Frequency C...

Page 181: ...arameter C6 03 when C6 02 is set to F In V f Control adjust parameter C6 04 to the same value as C6 03 Setting a Variable Carrier Frequency V f Control In V f Control the carrier frequency can be set...

Page 182: ...es during run including the Jog reference through the digital input terminals The drive uses the acceleration and deceleration times that have been selected when switching between each frequency refer...

Page 183: ...6 Frequency Reference 1 set in b1 01 OFF OFF OFF OFF OFF Frequency Reference 2 d1 02 or input terminal A1 A2 A3 ON OFF OFF OFF OFF Frequency Reference 3 d1 03 or input terminal A1 A2 A3 OFF ON OFF OFF...

Page 184: ...t frequency This limit applies to all frequency references Even if the frequency reference is set to a higher value the drive internal frequency reference will not exceed this value No Parameter Name...

Page 185: ...s that cause resonance in driven machinery If the speed reference falls within a Jump frequency dead band the drive will clamp the frequency reference just below the dead band and only accelerate past...

Page 186: ...en the Stop command is entered or 5 s after the Up Down 2 command has been released The Up Down 2 function will start with a bias of 0 when the drive is restarted Setting 1 Enabled Acceleration hold T...

Page 187: ...Bias Upper Limit Up Down 2 on page 189 and Refer to d4 09 Frequency Reference Bias Lower Limit Up Down 2 on page 189 for details on the limit settings Clearing the Saved Value Depending on which funct...

Page 188: ...2 0 1 0 Setting 0 Current Accel Decel Time The drive uses the currently active accel decel time Setting 1 Accel Decel Time 4 The drive uses accel decel time 4 set to parameters C1 07 and C1 08 Note Th...

Page 189: ...released and the bias follows the Up Down 2 input commands This parameter is applicable only if the frequency reference is set by an analog or pulse input No Parameter Name Setting Range Default d4 0...

Page 190: ...on reduces the output voltage to a predefined level to reduce the energy consumption of the motor To activate the Field Weakening function use a digital input programmed for H1 oo 63 Only use Field We...

Page 191: ...V 350 V 460 V 750 V 600 V Class All settings 1178 V 1132 V 475 V 635 V 930 V 1 The braking transistor operation levels are valid for the drive internal braking transistor When using a CDBR braking uni...

Page 192: ...s for parameters E1 04 to E1 13 are the same as those of setting 1 The following tables show details on predefined V f patterns Predefined V f Patterns for Models 2A0004 to 2A0021 4A0002 to 4A0011 and...

Page 193: ...tting 6 60 Hz Setting 7 60 Hz Voltage V Frequency Hz 0 6 200 1 3 25 50 35 0 7 200 1 3 25 50 50 Voltage V Frequency Hz Voltage V Frequency Hz 0 6 200 1 5 30 60 35 0 7 200 1 5 30 60 50 Voltage V Frequen...

Page 194: ...ltage V Frequency Hz 0 6 12 200 1 5 3 120 60 Voltage V Frequency Hz 0 6 12 200 1 5 3 180 60 Voltage V Frequency Hz 0 6 9 230 1 5 3 60 13 8 Voltage V Frequency Hz Setting a Custom V f Pattern Setting F...

Page 195: ...ult Detection on page 322 for details if Auto Tuning cannot be performed n E2 01 Motor Rated Current Provides motor control protects the motor and calculates torque limits Set E2 01 to the full load a...

Page 196: ...to line and not for each motor phase If Auto Tuning is not possible contact the motor manufacturer to find out the line to line resistance or measure it manually When using the manufacturer motor test...

Page 197: ...performed contact the motor manufacturer to determine the correct resistance between motor lines The motor test report can also be used to calculate this value using the formulas below E type insulati...

Page 198: ...999 9 100 0 F4 04 Terminal V2 Monitor Gain 999 9 to 999 9 50 0 F4 05 Terminal V1 Monitor Bias 999 9 to 999 9 0 0 F4 06 Terminal V2 Monitor Bias 999 9 to 999 9 0 0 Using Gain and Bias to Adjust Output...

Page 199: ...s Error Operation Selection Determines drive operation when a communication error occurs No Parameter Name Setting Range Default F6 01 Communications Error Operation Selection 0 to 5 1 Setting 0 Ramp...

Page 200: ...ed n F6 08 Reset Communication Parameters Determines whether F6 oo F7 oo communication related parameters are reset after initialization No Parameter Name Setting Range Default F6 08 Reset Communicati...

Page 201: ...Name Setting Range Default F6 22 MECHATROLINK Link Speed 0 1 0 Setting 0 10 Mbps Setting 1 4 Mbps n F6 23 and F6 24 MECHATROLINK Monitor Selection Sets the output signal level for terminals V1 and V2...

Page 202: ...rmat used for PROFIBUS DP communication No Parameter Name Setting Range Default F6 32 PROFIBUS DP Data Format Selection 0 to 5 0 Setting 0 PPO type Data Format Setting 1 Conventional Data Format Setti...

Page 203: ...ng Range Default F6 51 DeviceNet Communication Speed 0 to 4 4 Setting 0 125 kbps Setting 1 250 kbps Setting 2 500 kbps Setting 3 Adjustable from network Setting 4 Auto detection n F6 52 DeviceNet PCA...

Page 204: ...Scaling 15 to 15 0 F6 60 DeviceNet Voltage Scaling 15 to 15 0 F6 61 DeviceNet Time Scaling 15 to 15 0 Setting The monitor value in the AC DC Drive Object 2AH is calculated by AC DC Drive Object 2AH Mo...

Page 205: ...ence 1 207 4 Multi Step Speed Reference 2 5 Multi Step Speed Reference 3 6 Jog reference Selection 207 7 Accel Decel Time Selection 1 207 8 Baseblock Command N O 207 9 Baseblock Command N C A Accel De...

Page 206: ...Run command upon drive power up WARNING Sudden Movement Hazard Ensure start stop and safety circuits are wired properly and in the correct state before applying power to the drive Failure to comply c...

Page 207: ...ive the drive performs Speed Search to restart the motor Digital Input Function Drive Operation Input Open Input Closed Setting 8 N O Normal operation Baseblock Interrupt output Setting 9 N C Basebloc...

Page 208: ...p Down function can only be used for External reference 1 Consider this when using Up Down and the external reference switching command H1 oo 2 Using the Up Down Function with Frequency Reference Hold...

Page 209: ...RJOG Operation Setting 14 Fault Reset When the drive detects a fault condition the fault output contact closes the drive output shuts off and the motor coasts to stop specific stopping methods can be...

Page 210: ...tware versions PRG 8502 and earlier Setting 1B Program Lockout Parameter values cannot be changed when an input is programmed for Program Lockout and the input is open It is still possible however to...

Page 211: ...each fault i e whether the terminal is normally open or normally closed 2 Determine whether detection for each fault should be enabled only during run or always detected Setting 30 PID Integral Reset...

Page 212: ...terminal sets a node address for operation on a CANopen network Setting 51 Sequence Timer Disable Drive ignores sequence timers and runs normally based on b1 02 b1 16 source Setting 52 Sequence Timer...

Page 213: ...al set for Drive enable closes then the drive will not run until the Run command is cycled i e a new Run command is required If the input is opened while the drive is running the drive will stop accor...

Page 214: ...9 Value other than 0 0 When Up 2 is enabled drive accelerates to the frequency reference plus d4 03 increases the bias for d4 03 When Down 2 is enabled drive decelerates to the frequency reference mi...

Page 215: ...mode The CALL Serial Communication Error mechanism is deactivated when Emergency Override is activated The Emergency Override function has priority over the PID Sleep feature b5 15 b5 16 Setting AF E...

Page 216: ...2A0169 to 2A0415 and 4A0088 to 4A1200 Setting 0 During Run Output closes when the drive is outputting a voltage Status Description Open Drive is stopped Closed A Run command is input or the drive is i...

Page 217: ...used as the detection level for both directions Frequency reference Frequency reference L4 02 Frequency reference L4 02 L4 01 L4 01 L4 02 L4 01 L4 02 Frequency reference Frequency reference L4 02 Freq...

Page 218: ...art Refer to L4 01 L4 02 Speed Agreement Detection Level and Detection Width on page 253 for more details Setting 6 Drive Ready The output closes when the drive is ready to operate the motor The termi...

Page 219: ...on the torque value set in parameter L6 02 for longer than the time specified in parameter L6 03 18 Closed Torque detection 2 N O Output current torque exceeds overtorque detection or is below underto...

Page 220: ...more details Setting 14 User Set Speed Agree 2 fref fset Agree 2 The output closes when the actual output frequency and the frequency reference are within the speed agree width L4 04 of the programmed...

Page 221: ...put frequency is above the detection level set in L4 03 The terminal remains closed until the output frequency or motor speed falls below L4 03 minus the setting of L4 04 Status Description Open Outpu...

Page 222: ...output closes when the motor overload level estimated by the oL1 fault detection exceeds 90 of the oL1 detection level Refer to L1 01 Motor Overload Protection Selection on page 234 Setting 20 Drive...

Page 223: ...level set to b5 13 for longer than the time set to b5 14 Refer to PID Feedback Loss Detection on page 165 for details Setting 3F PID Feedback High Output terminal closes when a PID feedback loss FbH...

Page 224: ...here the 1 indicates inverse output and the last two digits specify the setting number of the function Examples For inverse output of 8 During baseblock set 108 For inverse output of 4A During KEB set...

Page 225: ...ion 0 to 26 0 n H3 03 H3 04 Terminal A1 Gain and Bias Settings Parameter H3 03 sets the level of the selected input value that is equal to 10 Vdc input at terminal A1 gain Parameter H3 04 sets the lev...

Page 226: ...225 Setting 2 4 to 20 mA Setting 3 0 to 20 mA n H3 06 Terminal A3 Function Selection Determines the function assigned to analog input terminal A3 Refer to Multi Function Analog Input Terminal Setting...

Page 227: ...Input Filter Time Constant Parameter H3 13 sets the time constant for a first order filter that will be applied to the analog inputs An analog input filter prevents erratic drive control when using a...

Page 228: ...only one of the analog inputs is used to supply the frequency reference By default analog inputs A1 and A2 are set for this function Simultaneously using A1 and A2 increases the frequency reference by...

Page 229: ...t the Stall Prevention level Figure 5 62 shows the setting characteristics The drive will use the lower value of the Stall Prevention level set to L3 06 or the level coming from the selected analog in...

Page 230: ...column indicates whether a monitor can be used for analog output Example Enter 103 for U1 03 No Name Setting Range Default H4 01 Multi Function Analog Output Terminal FM Monitor Selection 000 to 999...

Page 231: ...e 0 V 5 V 10 V Gain 150 Bias 0 Gain 150 Bias 0 Gain 100 Bias 0 Gain 50 Bias 0 Gain 100 Bias 0 Gain 50 Bias 0 100 Monitor Value Monitor Value 0 H4 07 08 0 H4 07 08 1 10 V 10 V 100 5 V 15 V 5 V 15 V 100...

Page 232: ...y value from terminal RP Setting 1 PID feedback value Using this setting the feedback value for PID control can be supplied as a pulse signal at terminal RP Refer to b5 PID Control on page 160 for det...

Page 233: ...en the pulse input frequency falls below this level Enabled when H6 01 0 1 or 2 When simple speed feedback in V f Control is set as the function for terminal RP H6 01 3 the minimum frequency becomes t...

Page 234: ...65 Example of Protection Circuit Design for Multiple Motors NOTICE Thermal protection cannot be provided when running multi motors simultaneously with the same drive or when using motors with a relati...

Page 235: ...0120 167 200 A B C Continuous Speed Rated Speed 100 Speed Torque 60 s Motor is designed to effectively cool itself at speeds near 0 6 Hz Continuous operation with 100 load from 0 6 Hz to E1 06 Motor B...

Page 236: ...occurred while the motor was operating continuously at or below its rated current Operation time minutes Cold start characteristics when an overload occurs at a complete stop Hot start characteristics...

Page 237: ...peration Selection PTC input Sets the drive operation when the PTC input signal reaches the motor overheat alarm level oH3 No Name Setting Range Default L1 03 Motor Overheat Alarm Operation Selection...

Page 238: ...tection Using an NTC Thermistor Input Motor protection is possible for models 4A0930 and 4A1200 by connecting the NTC thermistor input in the motor windings to one of the drive analog input terminals...

Page 239: ...r motor 1 No Name Setting Range Default L1 16 Motor 1 Overheat Temperature 50 to 200 C 120 C n L1 17 Motor 2 Thermistor Selection NTC Note This parameter is only available in models 4A0930 and 4A1200...

Page 240: ...can automatically return to the operation it was performing prior to the power loss based on certain conditions No Name Setting Range Default L2 01 Momentary Power Loss Operation Selection 0 to 5 2 Se...

Page 241: ...the drive uses regenerative energy from the motor to keep the DC bus voltage at the level set to L2 11 while adjusting the rate of deceleration based on the time set to L2 06 The user must set L2 06...

Page 242: ...within the time set to L2 02 L2 11 Desired DC Bus Voltage L2 05 Uv Detection Level L2 11 Desired DC Bus Voltage L2 05 Uv Detection Level 0 Hz L2 02 Power Loss Ride Thru Time 0 V 0 V KEB Deceleration A...

Page 243: ...e the value of L2 11 L2 11 Desired DC Bus Voltage L2 05 Uv Detection Level 0 Hz 0 V 0 V KEB Deceleration Acceleration using L2 07 or C1 01 03 05 07 if L2 07 0 Power Loss Shorter than L2 10 Power Loss...

Page 244: ...hows a wiring example to trigger the KEB Ride Thru at power loss using an undervoltage relay When a power loss occurs the undervoltage relay triggers KEB Ride Thru at terminal S6 H1 06 65 66 7A 7B Not...

Page 245: ...tage for Single Drive KEB Ride Thru 1 and System KEB Ride Thru modes YES YES YES YES L3 20 Main Circuit Adjustment Gain Increase this setting in steps of 0 1 if overvoltage or undervoltage occurs at t...

Page 246: ...ystem KEB Ride Thru 1 No Name Setting Range Default L2 06 KEB Deceleration Time 0 00 to 6000 0 s 1 0 00 s 1 Setting range is determined by the accel decel time units set in C1 10 If the time is set in...

Page 247: ...m overvoltage ov The Stall Prevention Function prevents the motor from stalling and while allowing the motor to reach the desired speed without requiring the user to change the acceleration or deceler...

Page 248: ...Acceleration 0 to 150 1 1 1 The upper limit and default value is determined by parameter L8 38 Carrier Frequency Reduction Lower L3 02 if stalling occurs when using a motor that is relatively small co...

Page 249: ...this is not appropriate for the application consider using a dynamic braking option Figure 5 79 illustrates the function of Stall Prevention during deceleration Output Frequency Deceleration characte...

Page 250: ...drive rated current The Stall Prevention level can be adjusted using an analog input Refer to Multi Function Analog Input Terminal Settings on page 228 for details No Name Setting Range Default L3 06...

Page 251: ...this setting slowly in steps of 0 1 if overvoltage or undervoltage occurs at the beginning of deceleration Decrease this setting if there is a fair amount of speed or torque ripple Adjustment for Over...

Page 252: ...otor rated rated n L3 25 Load Inertia Ratio Determines the ratio between the rotor inertia and the load Set this parameter when using Single Drive KEB 2 L2 29 1 Intelligent Stall Prevention during dec...

Page 253: ...ge 215 Settings 13 14 15 and 16 n L4 05 Frequency Reference Loss Detection Selection The drive can detect a loss of an analog frequency reference from input A1 A2 or A3 Frequency reference loss is det...

Page 254: ...art may cause the machine to drop the load which could result in death or serious injury The drive can attempt to restart itself following the faults listed below Fault Name Fault Name GF Ground Fault...

Page 255: ...until the counter reaches the value set to L5 01 Setting 1 Count Restart Attempts The drive will attempt to restart using the time interval set to parameter L5 04 A record is kept of the number of att...

Page 256: ...hen the current or torque exceed the levels set to L6 02 and L6 05 for longer than the times set to L6 03 and L6 06 L6 01 and L6 04 select the conditions for detection and the operation that follows N...

Page 257: ...300 150 Note The torque detection level 1 L6 02 can also be supplied by an analog input terminal set to H3 oo 7 Here the analog value has priority and the setting in L6 02 is disregarded Torque detect...

Page 258: ...ed deceleration time If a digital output is programmed for fault H2 oo E this output will be triggered Setting 1 Coast to Stop If an overheat alarm occurs the drive switches off the output and the mot...

Page 259: ...ripple detects input phase loss a power supply voltage imbalance or main circuit capacitor deterioration may also trigger a phase loss fault PF Detection is disabled if The drive is decelerating No R...

Page 260: ...lay Time 0 to 300 s 60 s n L8 12 Ambient Temperature Setting Automatically adapts the drive rated current to safe values when used with parameter L8 35 This eliminates the need to reduce the drive rat...

Page 261: ...ng the Fast stop time set in parameter C1 09 Setting 3 Alarm Only The operation is continued and a FAn alarm is displayed on the digital operator Setting 4 Operation with Reduced Speed The operation i...

Page 262: ...a hysteresis of 12 when switching the carrier frequency back to the set value n L8 40 Carrier Frequency Reduction Off Delay Time Sets a hold time before returning to the original carrier frequency se...

Page 263: ...Protection 0 1 1 Setting 0 Disabled Setting 1 Enabled n L8 93 LSo Detection Time at Low Speed Sets the amount of time until baseblock is executed after LSo has been detected at low speed A setting of...

Page 264: ...n1 03 Hunting Prevention Time Constant Determines the responsiveness of the Hunting Prevention function affects the primary delay time for Hunting Prevention No Name Setting Range Default n1 03 Huntin...

Page 265: ...tting Range Default n3 03 High Slip Braking Dwell Time at Stop 0 0 to 10 0 s 1 0 s n n3 04 High Slip Braking Overload Time Sets the time required for an HSB overload fault oL7 to occur when the drive...

Page 266: ...eleration Enables High Frequency Injection while Overexcitation Deceleration is executed Injecting high frequency into the motor increases loss and shortens deceleration time This function tends to in...

Page 267: ...tting 5 User selected Monitor Set by o1 01 n o1 03 Digital Operator Display Selection Sets the units used to display the frequency reference and output frequency Set o1 03 to 3 for user set units befo...

Page 268: ...elects the monitor that is shown in the second line Effective only when o1 06 is set to 1 Enter the last three digits of the monitor parameter number to be displayed Uo oo For example set 403 to displ...

Page 269: ...No Name Setting Range Default o1 11 User Set Display Units Decimal Display 0 to 3 Determined by o1 03 Setting 0 No Decimal Point Setting 1 One Decimal Point Setting 2 Two Decimal Points Setting 3 Thr...

Page 270: ...1 If a Run command is entered the drive will start running as soon as the LO RE key is pushed to change from LOCAL to REMOTE Run not possible n o2 02 STOP Key Function Selection Determines if the STOP...

Page 271: ...ssed The frequency reference Fref is saved to memory after remaining unchanged for 5 seconds n o2 06 Operation Selection when Digital Operator is Disconnected Determines whether the drive will stop wh...

Page 272: ...s parameter settings into the memory of the digital operator to facilitate the transfer of those settings to other drives that are the same model capacity and same control mode setting Refer to Copy F...

Page 273: ...in U4 05 as a percentage of the total expected performance life Reset this value to 0 after replacing the DC bus capacitors Note The actual maintenance time will depend on the environment where the d...

Page 274: ...e Setting Range Default o4 13 Number of Run Commands Counter Initialization 0 1 0 Setting 0 No Action The Run command data are kept Setting 1 Number of Run Commands Counter Resets the Run command coun...

Page 275: ...to increase the effectiveness of Dynamic Audible Noise Control if the output voltage remains high 4 Decrease the value of S1 06 to increase drive response to an impact load 5 When the output voltage...

Page 276: ...p automatically at specified times The timers can be configured to run daily on weekdays on weekends or only on specific days of the week Sequence Timer 1 When the current time reaches the value set i...

Page 277: ...e sequence timers overlap the timer with the lowest number has priority Sequence Timer 1 highest priority Sequence Timer 4 lowest priority Note Jog Forward Reverse has higher priority than any of the...

Page 278: ...6 00 17 00 18 00 19 00 20 00 21 00 22 00 23 00 Mon Sun Sat Fri Thur Wed Tue Sequence Timer 1 Run at d1 01 Sequence Timer 2 Run at d1 02 with PI control disabled Figure 5 89 Sequence Timer Example 3 Ti...

Page 279: ...2 10 1 It shows the effect of HAND mode Run command Output frequency HAND mode d1 01 d1 02 Sequence Timer 1 multi function output Sequence Timer 2 multi function output HAND mode freq ref Figure 5 93...

Page 280: ...ection Sets the days for which sequence timers 1 to 4 are active No Name Setting Range Default S2 03 Sequence Timer 1 Day Selection 0 to 10 0 S2 08 Sequence Timer 2 Day Selection 0 to 10 0 S2 13 Seque...

Page 281: ...control of system variables such as pressure or temperature The difference between the target and the feedback value deviation is fed into the PI controller and the PI controller outputs the frequency...

Page 282: ...ces n S3 04 Secondary PI Unit Selection Sets units for secondary PI control function No Name Setting Range Default S3 04 Secondary PI Unit Selection 0 to 15 15 Setting 0 Inch of Water WC Setting 1 Pou...

Page 283: ...3 10 Secondary PI Output Lower Limit Sets the minimum output possible from the secondary PI controller No Name Setting Range Default S3 10 Secondary PI Output Lower Limit 100 00 to 100 00 0 00 n S3 11...

Page 284: ...00 1 300 0 2 1 Upper limit is S3 02 decimal place holder is determined by S3 03 2 Unit is determined by S3 04 n S3 16 Secondary PI High Feedback Detection Time Sets the secondary PI high feedback dete...

Page 285: ...ing in steps of 10 when output phase loss is detected erroneously This setting rarely needs to be changed No Name Setting Range Default S6 07 Output Phase Loss Detection Level for Dynamic Audible Nois...

Page 286: ...rive operation time when those faults occurred Refer to U3 Fault History on page 482 for a complete list of U3 oo monitors and descriptions U3 oo monitors are not reset when the drive is initialized R...

Page 287: ...ial run 6 1 SECTION SAFETY 288 6 2 MOTOR PERFORMANCE FINE TUNING 290 6 3 DRIVE ALARMS FAULTS AND ERRORS 291 6 4 FAULT DETECTION 295 6 5 ALARM DETECTION 311 6 6 OPERATOR PROGRAMMING ERRORS 319 6 7 AUTO...

Page 288: ...after all indicators are OFF measure for unsafe voltages to confirm the drive is safe prior to servicing After blowing a fuse or tripping a GFCI do not attempt to restart the drive or operate peripher...

Page 289: ...he drive Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield t...

Page 290: ...the setting if motor hunting and oscillation with a relatively light load 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor instability at motor start Mid Output Voltage A E1 08 Minimum Output...

Page 291: ...the alarm occurs A multi function contact output set to be tripped by a minor fault H2 oo 10 closes If the output is set to be tripped by an alarm the contact will not close The digital operator disp...

Page 292: ...ut terminal S1 to S8 297 Err EEPROM Write Error 298 FAn Internal Fan Fault 297 FbH Excessive PID Feedback 299 FbL PID Feedback Loss 299 GF Ground Fault 299 LF Output Phase Loss 299 LF2 Current Imbalan...

Page 293: ...alarm is present if the ALM LED lights without blinking Refer to Faults on page 292 for information on fault codes Table 6 5 Minor Fault and Alarm Displays Digital Operator Display Name Minor Fault Ou...

Page 294: ...Excessive V f Setting 322 End2 Motor Iron Core Saturation Coefficient Error 322 End3 Rated Current Setting Alarm 322 End4 Adjusted Slip Value Fell Below Lower Limit 322 End5 Resistance Between Lines E...

Page 295: ...r equipment such as switches or relays do not cause noise Use surge absorbers if necessary Use only recommended cables or other shielded line Ground the shield on the controller side or the drive inpu...

Page 296: ...s or other shielded line Ground the shield on the controller side or the drive input power side Ensure that other equipment such as switches or relays do not cause noise Use surge suppressors if requi...

Page 297: ...rectly Reconnect the terminal board to the connector on the drive then cycle the power to the drive Digital Operator Display Fault Name to to CPF26 to CPF35 CPF40 to CPF43 Control Circuit Error CPU er...

Page 298: ...writing to the EEPROM Press ENTER on the digital operator Correct the parameter setting Cycle power to the drive If the problem continues replace the control board or the entire drive Contact Yaskawa...

Page 299: ...nd terminal Replace the cable Excessive leakage current at the drive output Reduce the carrier frequency Reduce the amount of stray capacitance The drive started to run during a current offset fault o...

Page 300: ...wer unit is loose or not connected Contact Yaskawa or your nearest sales representative for instructions 1 Detected in models 4A0930 and 4A1200 Digital Operator Display Fault Name nSE Node Setup Error...

Page 301: ...Solution The option card installed into port CN5 A is incompatible with the drive Check if the drive supports the option card to be installed Contact Yaskawa for assistance Digital Operator Display Fa...

Page 302: ...ibility error Cause Possible Solution The option card installed into port CN5 C is incompatible with the drive Confirm that the drive supports the option card to be installed Contact Yaskawa for assis...

Page 303: ...pped Replace the cooling fan After replacing the cooling fan set parameter o4 03 to 0 to reset the cooling fan maintenance Digital Operator Display Fault Name oH1 Overheat 1 Heatsink Overheat The heat...

Page 304: ...nd b3 03 respectively After Auto Tuning set b3 24 to 1 to enable Speed Estimation Speed Search Output current fluctuation due to power supply loss Check the power supply for phase loss Digital Operato...

Page 305: ...rive input power and disconnect the operator Reconnect the operator and reapply drive input power Digital Operator Display Fault Name ov Overvoltage Voltage in the DC bus has exceeded the overvoltage...

Page 306: ...rminals are tightened properly Apply the tightening torque as specified in this manual Refer to Main Circuit Wire Gauges and Tightening Torques on page 85 for details There is excessive fluctuation in...

Page 307: ...continues contact your Yaskawa representative or the nearest Yaskawa sales office IGBT short circuit detection circuit fault The drive is damaged Check the drive output side short circuit for a broke...

Page 308: ...ve Digital Operator Display Fault Name UL3 Undertorque Detection 1 The current has fallen below the minimum value set for Torque Detection Level 1 L6 02 for longer than the allowable time L6 03 Cause...

Page 309: ...f the fault reoccurs Check monitor U4 06 for the performance life of the soft charge bypass relay Replace either the control board or the entire drive if U4 06 exceeds 90 For instructions on replacing...

Page 310: ...Output Voltage Detection Fault Problem detected with the voltage on the output side of the drive Cause Possible Solution Hardware is damaged Internal drive module MC FAN overheat protection circuit bo...

Page 311: ...Note Baseblock alarm bb will not activate a digital output programmed for minor fault H2 0o 10 Set H2 0o 8 or 1B to activate a digital output for bb Digital Operator Display Minor Fault Name boL Brak...

Page 312: ...ata was not received correctly for two seconds Cause Possible Solutions A data error occurred due to noise Check options available to minimize the effects of noise Take steps to counteract noise in th...

Page 313: ...inal S5 External fault at multi function input terminal S5 EF6 External fault input terminal S6 External fault at multi function input terminal S6 EF7 External fault input terminal S7 External fault a...

Page 314: ...tive operations i e stops and starts or replace the drive Acceleration and deceleration times are too short Calculate the torque required during acceleration and for the inertia moment If the torque l...

Page 315: ...C Default value for L8 02 is determined by drive model selection o2 04 Cause Possible Solutions Surrounding temperature is too high Check the surrounding temperature Improve the air circulation within...

Page 316: ...otor rated current to parameter E2 01 as indicated on the motor nameplate Ensure the motor cooling system is operating normally Repair or replace the motor cooling system Digital Operator Display Mino...

Page 317: ...minals Ensure the terminals have been properly tightened Apply the tightening torque to the terminals as specified Refer to Main Circuit Wire Gauges and Tightening Torques on page 85 There is a proble...

Page 318: ...Minor Fault Name An input phase has been lost or too much load is being drawn by the motor in a single phase application Reduce the output load 6 5 Alarm Detection 318 YASKAWA SIEP YAIP1U 01C AC Driv...

Page 319: ...3 Multi Function Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 08 Cause Possible Solutions The same function is assigned to two multi function...

Page 320: ...o the drive Initialize parameters after drive replacement by setting A1 03 to 1110 or 2220 Digital Operator Display Error Name oPE05 Run Command Frequency Reference Source Selection Error Cause Possib...

Page 321: ...gs Digital Operator Display Error Name oPE10 V f Data Setting Error One of the following setting errors has occurred E1 09 E1 07 E1 06 E1 11 E1 04 Cause Possible Solutions V f pattern setting error Co...

Page 322: ...uring Rotational Auto Tuning and displayed after Auto Tuning is complete Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters ma...

Page 323: ...e Solutions Auto Tuning canceled by pressing STOP button Auto Tuning did not complete properly Restart Auto Tuning Digital Operator Display Error Name Er 04 Line to Line Resistance Error Cause Possibl...

Page 324: ...tor if possible Digital Operator Display Error Name Er 12 Current Detection Error Cause Possible Solutions One of the motor phases is missing U T1 V T2 W T3 Check motor wiring and correct any problems...

Page 325: ...ta Cause Possible Solutions Failed writing parameters Attempt to write parameters again Digital Operator Display Task CSEr Copy Unit Error Cause Possible Solutions Hardware fault Replace the operator...

Page 326: ...not an error Digital Operator Display Task vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and the drive on which the Verify mode is being...

Page 327: ...cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the digital operator for information on the fault that occurred 2 Refer to Fault Displays Causes and Possibl...

Page 328: ...via Fault Reset Digital Input S4 Close then open the fault signal digital input via terminal S4 S4 is set for Fault Reset as default H1 04 14 Fault Reset Switch Drive S4 Fault Reset Digital Input SC...

Page 329: ...During Run 334 Connected Machinery Vibrates When Motor Rotates Unexpected Noise from Connected Machinery 334 Oscillation or Hunting 334 PID Output Fault 335 Insufficient Starting Torque 335 Motor Rota...

Page 330: ...perator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Option card There is faulty wiring in the control circuit terminals Check the wiring for the control terminal Corre...

Page 331: ...on Disable bi directional search b3 14 0 so that Speed Search is performed only in the specified direction Note Check the motor specifications for the forward and reverse directions The motor specific...

Page 332: ...heavy Torque limit is not set properly Check the torque limit setting Frequency reference is too low Check the maximum output frequency E1 04 Increase E1 04 if it is set too low Check U1 01 for proper...

Page 333: ...Possible Solutions Poor balance between motor phases Check drive input power voltage to ensure that it provides stable power Hunting prevention function is disabled Enable Hunting Prevention n1 01 1...

Page 334: ...sonant frequency of the connected machinery Adjust the carrier frequency using parameters C6 02 through C6 05 The drive output frequency is the same as the resonant frequency of the connected machiner...

Page 335: ...d the drive cannot decelerate properly Adjust the DC Injection braking settings Increase the current level for DC Injection Braking Current b2 02 Increase the DC Injection Braking time at stop b2 04 T...

Page 336: ...enter the Run command A relay should be set up to make sure the Run command remains enabled throughout any power loss The relay that is supposed to maintain the Run command has been switched off Chec...

Page 337: ...aintenance of the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 338 7 2 INSPECTION 340 7 3 PERIODIC MAINTENANCE 343 7 4 DRIVE COOLING FANS 345 7 5...

Page 338: ...nly by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure t...

Page 339: ...orized personnel familiar with installation adjustment and maintenance of AC drives Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaska...

Page 340: ...e deterioration in performance or product failure Copy this checklist and mark the Checked column after each inspection Table 7 1 General Recommended Daily Inspection Checklist Inspection Category Ins...

Page 341: ...se screws and replace damaged screws or terminals Relays and Contactors Inspect contactors and relays for excessive noise during operation Inspect coils for signs of overheating such as melted or crac...

Page 342: ...ions and clean air duct as required Display Periodic Inspection Digital Operator Make sure data appears on the display properly Inspect for dust or other foreign material that may have collected on su...

Page 343: ...NEMA 1 UL type 1 enclosure drive or external heatsink installation n Performance Life Monitors Maintenance Monitors The drive calculates the maintenance period for components that may require replacem...

Page 344: ...ched 50 of their designated life time Check the load carrier frequency and output frequency 2 TrPC The IGBTs have reached 90 of their designated life time Contact a Yaskawa representative or the neare...

Page 345: ...orming maintenance to ensure maximum product performance life u Number of Cooling Fans Drive Model Cooling Fans Circulation Fans Control Board Cooling Fans Page Three Phase 200 V Class 2A0004 2A0006 2...

Page 346: ...359 4A0515 3 2 2 361 4A0675 3 2 2 4A0930 6 4 4 364 4A1200 6 4 4 Three Phase 600 V Class 5A0003 5A0004 5A0006 1 349 5A0009 1 5A0011 2 5A0017 2 5A0022 2 5A0027 2 5A0032 2 5A0041 2 351 5A0052 2 5A0062 2...

Page 347: ...ts CAUTION Burn Hazard Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait...

Page 348: ...an E Fan bracket F Circulation fan base G Circulation fan H Circuit board cooling fan I Circuit board cooling fan unit case Figure 7 2 Cooling Fan Component Names Continued 7 4 Drive Cooling Fans 348...

Page 349: ...s cooled down NOTICE Follow cooling fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the replacement fan into t...

Page 350: ...m B Label facing up C Make sure the alignment pins line up properly Figure 7 5 Install the Cooling Fan 2A0018 to 2A0081 4A0007 to 4A0044 and 5A0006 to 5A0032 2 Properly connect the fan power lines the...

Page 351: ...oper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the replacement fan into the drive Replace all fans when performing maintenance to help ensure...

Page 352: ...guard into the opening near the front of the drive then guide the fan finger guard into place Insertion area Front of drive Back of drive Front of drive Fan finger guard Back of drive Hook Hook Cross...

Page 353: ...placing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Follow cooling fan replacement instructions Improper fan replacement could cause damage...

Page 354: ...t Figure 7 17 Cooling Fan Power Supply Connectors 4A0088 and 4A0103 3 Angle the fan finger guard as shown in Figure 7 18 and insert the connector tabs into the corresponding holes on the drive Front o...

Page 355: ...ing fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Follow cooling fan and circulation fan replacement instructions Improper fan replacement may cause dama...

Page 356: ...2 5A0077 5A0099 5A0125 5A0145 5A0192 5A0242 A Fan guard B Cable cover C Cooling fan D Circulation fan Figure 7 22 Fan Unit Disassembly 2A0169 to 2A0415 4A0139 to 4A0362 and 5A0062 to 5A0242 n Cooling...

Page 357: ...it in place Insert the connector for fan B1 Cable hook Connector for fan B2 Connector for fan B1 Fan B2 Fan B1 Figure 7 24 Cooling Fan Wiring 2A0250 2A0312 4A0208 5A0125 and 5A0145 3 Make sure that t...

Page 358: ...the cable cover in place Note Do not pinch the fan cable between parts when reassembling the fan unit n Installing the Cooling Fan Unit 1 Reverse the procedure described above to reinstall the coolin...

Page 359: ...and circulation fan replacement instructions Improper fan replacement may cause damage to equipment When installing the replacement fan into the drive make sure the fan is facing upwards Replace all f...

Page 360: ...he fan connector covered by the tube as shown in Figure 7 30 Cooling Fan B1 Cooling Fan B2 Cooling Fan B3 Connector for fan B1 Connector for fan B2 Connector for fan B3 Figure 7 30 Cooling Fan Wiring...

Page 361: ...ury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Follow cooling fan and circulation fan repla...

Page 362: ...the Fan Unit 4A0515 and 4A0675 5 Replace the cooling fans Note Do not pinch the fan cable between parts when reassembling the fan unit A B A Cooling fan B Fan unit case Figure 7 35 Fan Unit Disassemb...

Page 363: ...ide the lead wires so they are held in place by the cable hooks Cooling Fan B1 Relay Connector Relay Connector Relay Connector Cooling Fan B2 Cooling Fan B3 Cooling Fan B4 Cooling Fan B5 Figure 7 38 C...

Page 364: ...nnector Figure 7 40 Cooling Fan Wiring 4A0515 and 4A0675 5 Double check the relay connector to ensure that it is properly connected n Installing the Cooling Fan Unit 1 Reverse the procedure described...

Page 365: ...nance to help ensure maximum useful product life n Removing and Disassembling the Cooling Fan Unit 1 Remove the terminal cover and front covers 1 and 2 CAUTION Crush Hazard Do not completely remove th...

Page 366: ...e slide panel fan units and circuit board cooling fan unit Figure 7 44 Remove the Fan Unit 4A0930 and 4A1200 5 Replace the cooling fans Note 1 Figure 7 45 shows the right side fan unit 2 Do not pinch...

Page 367: ...3 Cooling Fan B2 Relay Connector Relay Connector Relay Connector Fun Unit Case R Fun Unit Case L Figure 7 46 Cooling Fan Wiring 4A0930 and 4A1200 7 Turn the fan unit over and replace the circulation f...

Page 368: ...an connector sits in the center of the protective tube Circuit board cooling fans only Protective tube 11 Guide the lead wires through the provided hooks so the wires are held in place Circuit Board C...

Page 369: ...eattach the covers and digital operator 3 Turn on the power supply and set o4 03 to 0 to reset the Maintenance Monitor cooling fan operation time 7 4 Drive Cooling Fans YASKAWA SIEP YAIP1U 01C AC Driv...

Page 370: ...the replacement drive To transfer the terminal board disconnect the terminal board from the damaged drive and reconnect it to the replacement drive There is no need to manually reprogram the replacem...

Page 371: ...drive circuitry The following procedure explains how to replace a drive This section provides instructions for drive replacement only To install option boards or other types of options refer to the sp...

Page 372: ...options for the new drive the same way the options were connected in the old drive Connect option boards to the same option ports in the new drive that were used in the old drive 3 Replace the termin...

Page 373: ...devices and options available for the drive 8 1 SECTION SAFETY 374 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 376 8 3 CONNECTING PERIPHERAL DEVICES 377 8 4 OPTION INSTALLATION 378 8 5 INSTALLING PERIPH...

Page 374: ...personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel familia...

Page 375: ...e cause Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified Do not operate damaged equipment Failure to comply could result in further damage...

Page 376: ...C3 Connects to a CC Link network CANopen 2 SI S3 Connects to a CANopen network Interface Options Remote Operator Cable UWR000051 1 m cable UWR000052 2 m cable RJ 45 8 pin straight through UTP CAT5e ex...

Page 377: ...Braking Resistor Unit Output Side Noise Filter Drive Ground B1 B2 Motor U T1V T2W T3 R L1 24 V control power supply unit S L2 2 1 T L3 Ground USB Copy unit USB Type AB Cable sold separately LCD Opera...

Page 378: ...tor Number of Options Possible SI B3 SI EN3 SI EM3 SI EP3 SI N3 SI P3 SI T3 SI C3 SI S3 CN5 A 1 AO A3 CN5 A B C 1 Figure 8 2 shows an exploded view of the drive with the option and related components...

Page 379: ...rge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to conf...

Page 380: ...ting pliers cut out the perforated openings on the left side of the drive front cover Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires...

Page 381: ...ions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 8 4 Option Ins...

Page 382: ...3 04 to 0 to disable Stall Prevention during deceleration when using a regenerative converter a regenerative unit a braking resistor or the Braking Resistor Unit The default setting for the Stall Prev...

Page 383: ...tor unit before energizing the drive If the drive was de energized identify the cause of the problem before re energizing the drive Drive MC Circuit Breaker R S T R L1 S L2 T L3 SA SA 200 400 600 V MC...

Page 384: ...braking units in parallel Wire the normally open thermal overload contact relays of all CDBRs and all braking resistors in parallel then connect this signal to a control circuit as shown in Figure 8...

Page 385: ...puriously consider changing these items or use a GFCI with a higher trip level Note Choose a GFCI designed specifically for an AC drive The operation time should be at least 0 1 s with sensitivity amp...

Page 386: ...2 to 1 Carrier Frequency Selection to 2 0 kHz when connecting an AC reactor to the output side secondary side of the drive B A C D R L1 U V W X Y Z S L2 T L3 A Power supply B MCCB C AC reactor D Drive...

Page 387: ...filter selection and installation n Output Side Noise Filter A noise filter on the output side of the drive reduces inductive noise and radiated noise Figure 8 17 illustrates an example of output sid...

Page 388: ...ion of the peripheral devices Check the wiring and the selection of peripheral devices to identify the cause Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot b...

Page 389: ...15 15 25 FWH 90B 90 4A0011 7 5 14 25 20 40 FWH 90B 90 4A0018 10 20 40 35 60 FWH 80B 80 4A0023 15 24 45 40 70 FWH 100B 100 4A0031 20 38 75 60 110 FWH 125B 125 4A0038 25 44 75 75 125 FWH 200B 200 4A004...

Page 390: ...wa directly for more information on this attachment u Installing a Motor Thermal Overload oL Relay on the Drive Output Motor thermal overload relays protect the motor by disconnecting power lines to t...

Page 391: ...le drive Long Motor Cables When a high carrier frequency and long motor cables are used nuisance tripping of the thermal relay may occur due to increased leakage current To avoid this reduce the carri...

Page 392: ...8 5 Installing Peripheral Devices This Page Intentionally Blank 392 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 393: ...Specifications A 1 POWER RATINGS 394 A 2 DRIVE SPECIFICATIONS 403 A 3 DRIVE WATT LOSS DATA 405 A 4 DRIVE DERATING DATA 407 Appendix A YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual 393...

Page 394: ...requently Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The mot...

Page 395: ...stable between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The m...

Page 396: ...een 1 and 10 kHz 5 Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rated 4 pole moto...

Page 397: ...requently Carrier Frequency User adjustable between 1 and 15 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user adjustable 1...

Page 398: ...ncy User adjustable between 1 and 15 kHz 5 User adjustable between 1 and 10 kHz 5 Maximum Output Voltage V Three phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 400 Hz use...

Page 399: ...erating may be required for applications that start and stop frequently Carrier Frequency User adjustable between 1 and 10 kHz User adjustable between 1 and 5 kHz Maximum Output Voltage V Three phase...

Page 400: ...Carrier Frequency User adjustable between 1 and 15 kHz 4 User adjustable between 1 and 10 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequenc...

Page 401: ...10 kHz 4 User adjustable between 1 and 8 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refer...

Page 402: ...adjustable between 1 and 3 kHz 4 Maximum Output Voltage V Three phase 500 to 600 V proportional to input voltage Maximum Output Frequency Hz 400 Hz user set 1 The motor capacity HP refers to a NEC rat...

Page 403: ...4A0002 to 4A0072 and 5A0003 to 5A0052 have a built in braking transistor V f Characteristics User selected programs and V f preset patterns possible Main Control Functions Droop Control Feed Forward...

Page 404: ...s ambient conditions and drive settings Specifications may vary with different motors and with changing motor temperature Contact Yaskawa for consultation 2 Disable Stall Prevention during deceleratio...

Page 405: ...415 2672 954 3626 1 Value assumes the carrier frequency is 2 kHz C6 02 1 7 8 9 or A Table A 11 Watt Loss 400 V Class Three Phase Models Drive Model Normal Duty Rated Amps A 1 Heatsink Loss W Interior...

Page 406: ...W 5A0003 2 7 21 5 23 3 44 8 5A0004 3 9 27 5 33 6 61 1 5A0006 6 1 28 1 43 7 71 8 5A0009 9 0 43 4 68 9 112 3 5A0011 11 56 1 88 0 144 0 5A0017 17 96 6 146 7 243 2 5A0022 22 99 4 178 3 277 7 5A0027 27 132...

Page 407: ...gle Phase Input Sizing Continuous Full Power The Output Capacity Motor FLA listed in the tables allows for a 120 overload for 60 seconds Contact Yaskawa if assistance is needed in selecting drive mode...

Page 408: ...0295 1 2 2 1 4A0004 3 4 4 2 URX000041 URX000299 1 3 8 4A0005 1 5 1 05P00620 0110 URX000303 1 5 5 5 4A0007 1 5 7 5 05P00652 0213 URX000308 2 6 7 4A0009 2 10 URX000048 URX000312 3 9 5 4A0011 2 10 URX000...

Page 409: ...47 75 152 5A0242 75 159 URX000347 75 152 n Single Phase Main Circuit Wiring and Tightening Torques Table A 16 240 V Single Phase Main Circuit Wiring and Tightening Torques Drive Model Terminal Recomm...

Page 410: ...10 10 10 to 1 0 1 10 to 1 0 B1 B2 10 to 1 0 GND 6 6 10 to 1 0 2o0138 R L1 S L2 2 2 10 to 3 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 8 8 10 to 3 0 1 10 to 3 0 B1 B2 10 to 3 0 GND 6 6 10 to 1 0 M8 9 to...

Page 411: ...nge of the terminals while selecting a wire size for the terminals per local codes for the intended application of these terminals Table A 17 480 V Single Phase Main Circuit Wiring and Tightening Torq...

Page 412: ...1 V T2 W T3 6 6 6 to 250 kcmil 1 6 to 250 kcmil 3 6 to 250 kcmil GND 6 6 6 to 250 kcmil 4o0103 R L1 S L2 4 6 6 to 250 kcmil M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 6 6 6 to 250 kcmil 1 6 to 250 kcmil 3...

Page 413: ...3 up to 250 kcmil GND 3 0 X 2P 3 0 X 2P up to 250 kcmil 1 Refer to local codes while selecting wire size for terminals 1 2 if these terminals need to be used for other optional power devices 2 The wi...

Page 414: ...97 4 U T1 V T2 W T3 10 10 10 to 1 0 1 2 10 to 1 0 B1 B2 10 to 1 0 GND 8 8 10 to 1 0 5o0062 R L1 S L2 6 6 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 10 10 10 to 4 0 1 10 to 4 0 3 10 to 4 0 GND 6...

Page 415: ...t Ring Terminal non insulated Panduit Recomm Installation Tool Panduit Crimphead Die Part No Insulation Cap Model No 2o0004 2o0006 2o0008 2o0010 2o0012 R L1 S L2 14 M4 P14 8R CT 1570 TP 003 U T1 V T2...

Page 416: ...AD 953 TP 022 U T1 V T2 W T3 6 R14 6 AD 952 TP 014 2o0069 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 10 R5 5 8 YA 4 AD 900 TP 005 2o0081 R L1 S L2 3 M8 R38 8 YA 5 AD 954 TP 038 U T1 V T2 W...

Page 417: ...U T1 V T2 W T3 6 P6 56R TP 014 4o0103 R L1 S L2 4 M8 P4 56R CT 1701 TP 022 U T1 V T2 W T3 6 P6 56R TP 014 4o0139 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 4...

Page 418: ...T3 6 R14 8 YA 5 AD 952 TP 014 4o0103 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 6 R14 8 YA 5 AD 952 TP 014 4o0139 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 060 U T1 V T2 W T3 6 R14 10 AD 952 T...

Page 419: ...L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 5o0192 R L1 S L2 3 0 M12 S3 0 12R 5 CT 720 CD 720 2 TP 080 U T1 V T2 W T3 3 S2 12R X TP 038 5o0242 R L1 S L2 3 0 M1...

Page 420: ...P14 8R CT 1570 TP 003 U T1 V T2 W T3 14 2o0018 2o0021 R L1 S L2 10 M4 P10 8R CT 1570 TP 005 U T1 V T2 W T3 14 P14 8R TP 003 2o0030 R L1 S L2 10 M4 P10 8R CT 1570 TP 005 U T1 V T2 W T3 12 2o0040 R L1...

Page 421: ...4 6 YA 5 AD 952 TP 014 U T1 V T2 W T3 6 2o0069 R L1 S L2 4 M8 R22 8 YA 5 AD 953 TP 022 U T1 V T2 W T3 10 R5 5 8 YA 4 AD 900 TP 005 2o0081 R L1 S L2 3 M8 R38 8 YA 5 AD 954 TP 038 U T1 V T2 W T3 8 R8 8...

Page 422: ...022 U T1 V T2 W T3 6 P6 56R TP 014 4o0103 R L1 S L2 6 M8 P6 56R CT 1701 TP 014 U T1 V T2 W T3 6 4o0139 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 4o0165 R L1...

Page 423: ...YA 5 AD 952 TP 014 4o0103 R L1 S L2 6 M8 R14 8 YA 5 AD 952 TP 014 U T1 V T2 W T3 6 4o0139 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 060 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 4o0165 R L1 S L2 1 M10 R38 10...

Page 424: ...5o0145 R L1 S L2 1 M10 S2 38R CT 720 CD 720 2 TP 060 U T1 V T2 W T3 6 S6 38R CD 720 1 TP 014 5o0192 R L1 S L2 3 0 M12 S3 0 12R 5 CT 720 CD 720 2 TP 080 U T1 V T2 W T3 3 S2 12R X TP 038 5o0242 R L1 S L...

Page 425: ...R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 038 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 5o0145 R L1 S L2 1 M10 R38 10 YA 5 AD 954 TP 038 U T1 V T2 W T3 6 R14 10 AD 952 TP 014 5o0192 R L1 S L2 3 0 M12 80 L12...

Page 426: ...10 9 6 8 6 4 2A0012 12 11 8 8 2A0018 17 5 14 11 2 2A0021 21 17 5 14 2A0030 30 25 20 2A0040 40 33 26 4 2A0056 56 47 37 6 2A0069 69 60 48 2A0081 81 75 53 2A0110 110 85 60 2A0138 138 115 81 Three Phase 2...

Page 427: ...8 Table A 33 Carrier Frequency and Current Derating Three Phase 600 V Class Drive Model Rated Current A Normal Duty Rating ND 2 kHz 8 kHz 10 kHz 15 kHz 5A0003 2 7 2 2 2 0 1 3 5A0004 3 9 3 4 3 1 2 1 5A...

Page 428: ...el Setting 0 Models 2A0250 to 2A0415 and 4A0208 to 4A0675 Setting 2 Models 2A0004 to 2A0211 4A0002 to 4A0165 and 5A0003 to 5A0242 Setting 0 IP00 Open Chassis Enclosure Drive operation between 10 C and...

Page 429: ...nstallation altitudes up to 1000 m For installations from 1000 m to 3000 m the drive rated voltage and the rated output current must be derated for 0 2 per 100 m A 4 Drive Derating Data YASKAWA SIEP Y...

Page 430: ...A 4 Drive Derating Data This Page Intentionally Blank 430 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 431: ...REFERENCES 443 B 6 E MOTOR PARAMETERS 446 B 7 F COMMUNICATION OPTIONS 448 B 8 H PARAMETERS MULTI FUNCTION TERMINALS 454 B 9 L PROTECTION FUNCTION 463 B 10 N SPECIAL ADJUSTMENT 469 B 11 O OPERATOR REL...

Page 432: ...ption Card 448 H1 Multi Function Digital Inputs 454 H2 Multi Function Digital Outputs 457 H3 Multi Function Analog Inputs 458 H4 Multi Function Analog Outputs 460 H5 MEMOBUS Modbus Serial Communicatio...

Page 433: ...nged Default 0000 Min 0000 Max 9999 143 A1 05 105 Password Setting When the value set into A1 04 does not match the value set into A1 05 parameters A1 01 through A1 03 and A2 01 through A2 33 cannot b...

Page 434: ...s entered the drive output waits until this delay time has passed before starting Default 0 s Min 0 Max 600 152 b1 14 1C3 Phase Order Selection 0 Standard 1 Switch phase order reverses the direction o...

Page 435: ...x 6 00 158 b3 09 0199 2 ACR Integral Time during Speed Search Speed Estimation Type Sets the integral time for the current controller during to adjust responsiveness during Speed Estimation Speed Sear...

Page 436: ...s the integral time for the PID controller Default 1 0 s Min 0 0 Max 360 0 164 b5 04 1A8 Integral Limit Setting Sets the maximum output possible from the integrator as a percentage of the maximum outp...

Page 437: ...s set to 1 Note Values set above b5 38 will be internally limited to b5 38 Default 0 00 Min 0 00 Max 600 00 168 b5 20 1E2 PID Setpoint Scaling 0 0 01 Hz units 1 0 01 units 100 max output frequency 2 R...

Page 438: ...d for U5 14 and U5 15 only Default 0 Min 0 Max 99 99 173 b5 45 164 PI Output 2 Monitor Minimum Sets the minimum display value at zero speed This function is effective when b5 42 is set to 0 Linear out...

Page 439: ...l The PID Feedback must be above the wake up level for the time set in b5 96 Default 0 00 Min 0 00 Max 600 00 171 b5 95 B95 1 EZ Wake up Mode Sets how the wake up level is determined 0 Absolute 1 Setp...

Page 440: ...Default 1 2 Min 0 00 Max 655 00 175 b8 05 1D0 Power Detection Filter Time Sets a time constant filter for output power detection Default 20 ms Min 0 Max 2000 176 b8 06 1D1 Search Operation Voltage Li...

Page 441: ...01 s 0 00 to 600 00 s 1 0 1 s 0 0 to 6000 0 s Default 1 Range 0 1 178 C1 11 20A Accel Decel Time Switching Frequency Sets the frequency to switch between accel decel time settings Default 0 0 Hz Min 0...

Page 442: ...r 1 Default 1 00 Min 0 00 Max 2 50 180 C4 02 216 Torque Compensation Primary Delay Time 1 Sets the torque compensation filter time Default 200 ms Min 0 ms Max 60000 ms 180 u C6 Carrier Frequency No Ad...

Page 443: ...ets the frequency reference for the drive Setting units are determined by parameter o1 03 Default 0 00 Hz Min 0 00 Max 400 00 1 182 d1 09 288 Frequency Reference 9 Sets the frequency reference for the...

Page 444: ...ine by avoiding continuous operation in predefined frequency ranges The drive accelerates and decelerates the motor through the prohibited frequency ranges Setting 0 0 disables this function Parameter...

Page 445: ...2 Sets the upper limit for the bias and the value that can be saved in d4 06 Set as a percentage of the maximum output frequency Default 1 0 Min 0 0 Max 100 0 189 d4 09 2B0 Frequency Reference Bias Lo...

Page 446: ...Ensure that the four frequencies are set according to these rules E1 09 E1 07 E1 06 E1 11 E1 04 Output Voltage V Frequency Hz E1 05 E1 12 E1 13 E1 08 E1 10 E1 09 E1 07 E1 06 E1 11 E1 04 Default 60 0...

Page 447: ...ng Default 1 Min 0 000 Max 65 000 196 E2 06 313 Motor Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage Automatically set during Auto Tuni...

Page 448: ...s F6 01 through F6 03 and F6 06 through F6 08 are used for CC Link CANopen DeviceNet PROFIBUS DP and MECHATROLINK II options Other parameters in the F6 group are used for communication protocol specif...

Page 449: ...25 3C9 Operation Selection at Watchdog Timer Error E5 0 Ramp to stop Decelerate using the deceleration time in C1 02 1 Coast to stop 2 Fast stop Decelerate using the deceleration time in C1 09 3 Alarm...

Page 450: ...e monitor in DeviceNet Default 0 Min 15 Max 15 204 F6 59 3DA DeviceNet Power Scaling Sets the scaling factor for the power monitor in DeviceNet Default 0 Min 15 Max 15 204 F6 60 3DB DeviceNet Voltage...

Page 451: ...ess Default 1 Range 0 to 255 F7 12 3E0 Gateway Address 4 Sets the fourth most significant octet of network Gateway address Default 1 Range 0 to 255 F7 13 3F1 Address Mode at Startup Select the option...

Page 452: ...be returned Default 0 F7 60 0780 1 PZD1 Write Sets MEMOBUS Modbus address for PZD1 Write PPO Write Values 0 to 2 enable the PZD1 Write as STW Default 0 Min 0 Max FFFF F7 61 0781 1 PZD2 Write Sets MEM...

Page 453: ...ead Sets MEMOBUS Modbus address for PZD8 Read PPO Read Values 0 to 2 disable the PZD8 Read Default 0 Min 0 Max FFFF F7 78 0792 1 PZD9 Read Sets MEMOBUS Modbus address for PZD9 Read PPO Read Values 0 t...

Page 454: ...ital Input Terminal S8 Function Selection Assigns a function to the multi function digital inputs Refer to pages 454 to 456 for descriptions of setting values Note Set unused terminals to F Default 8...

Page 455: ...t Triggers the timer set up by parameters b4 01 and b4 02 Must be set in conjunction with the timer function output H2 oo 12 210 19 PID disable Open PID control enabled Closed PID control disabled 210...

Page 456: ...isabled If this input is opened during run the drive will stop as specified by b1 03 Closed Ready for operation 213 75 Up 2 command Used to control the bias added to the frequency reference by the Up...

Page 457: ...or 2 supplies the frequency reference set in b1 01 or b1 15 Closed Digital operator supplies the frequency reference 219 A Run command source Open External Reference 1 or 2 supplies the Run command se...

Page 458: ...Pre alarm time limit Closed An oH pre alarm is present after 10 output frequency reduction cycles have passed L8 03 4 223 4E Braking transistor fault rr Closed The built in dynamic braking transistor...

Page 459: ...ction Sets the function of terminal A2 Default 0 Range 0 to 26 227 H3 11 419 Terminal A2 Gain Setting Sets the level of the input value selected in H3 10 when 10 V 20 mA is input at terminal A2 Defaul...

Page 460: ...ck 10 V S3 02 maximum output frequency 230 u H4 Analog Outputs No Addr Hex Name Description Values Page H4 01 41D Multi Function Analog Output Terminal FM Monitor Selection Selects the data to be outp...

Page 461: ...and sending data Default 5 ms Min 5 Max 65 512 H5 07 42B RTS Control Selection 0 Disabled RTS is always on 1 Enabled RTS turns on only when sending Default 1 Range 0 1 512 H5 09 435 CE Detection Time...

Page 462: ...cted in H6 01 when 0 Hz is input Default 0 0 Min 100 0 Max 100 0 232 H6 05 430 Pulse Train Input Filter Time Sets the pulse train input filter time constant Default 0 10 s Min 0 00 Max 2 00 232 H6 08...

Page 463: ...sing the deceleration time in C1 09 Default 1 Range 0 to 2 237 L1 05 484 Motor Temperature Input Filter Time PTC input Adjusts the filter for the motor temperature analog input H3 02 H3 10 or H3 06 E...

Page 464: ...t on parameter C1 10 Accel Decel Time Setting Units When C1 10 0 units of 0 01 seconds the setting range becomes 0 00 to 600 00 seconds 5 Values shown are specific to 200 V class drives Double the val...

Page 465: ...L3 06 Default 0 Range 0 1 251 L3 24 46E Motor Acceleration Time for Inertia Calculations Sets the time needed to accelerate the uncoupled motor at rated torque from stop to the maximum frequency Defau...

Page 466: ...ction 0 Continuously attempt to restart while incrementing restart counter only at a successful restart same as F7 and G7 1 Attempt to restart with the interval time set in L5 04 and increment the res...

Page 467: ...rm Level An overheat alarm occurs when heatsink temperature exceeds the L8 02 level Default 1 Min 50 C Max 150 C 258 L8 03 4AF Overheat Pre Alarm Operation Selection 0 Ramp to stop A fault is triggere...

Page 468: ...isables the carrier frequency reduction time Default 0 5 s Min 0 00 Max 2 00 262 L8 41 4F2 High Current Alarm Selection 0 Disabled 1 Enabled An alarm is triggered at output currents above 150 of drive...

Page 469: ...nt Limit Sets the current limit during HSB as a percentage of the motor rated current Default 1 Min 100 Max 200 265 n3 03 58A High Slip Braking Dwell Time at Stop Sets the time the drive will run with...

Page 470: ...For example set 403 to display monitor parameter U4 03 Note Parameter is effective only when o1 06 is set to 1 Default 102 Range 101 to 799 267 o1 08 519 Third Line Monitor Selection Selects the monit...

Page 471: ...y 271 o2 05 509 Frequency Reference Setting Method Selection 0 ENTER key must be pressed to enter a frequency reference 1 ENTER key is not required The frequency reference can be adjusted using the up...

Page 472: ...o4 09 525 IGBT Maintenance Setting Sets the value of the Maintenance Monitor for the IGBTs See U4 07 for IGBT replacement times Default 0 Min 0 Max 150 273 o4 11 510 U2 U3 Initialization 0 U2 oo and U...

Page 473: ...if an impact load is added Default 0 050 s Min 0 000 Max 1 000 276 S1 07 323C Output Phase Loss Level for Dynamic Noise Control Reduces the output phase loss level when Dynamic Noise Control is active...

Page 474: ...11 3210 Sequence Timer 3 Start Time Sets the start time for timer 3 The value must be set less than or equal to S2 12 Default 00 00 Min 00 00 Max 24 00 1 279 S2 12 3211 Sequence Timer 3 Stop Time Sets...

Page 475: ...1 01 1 Operator d1 02 2 Operator d1 03 3 Operator d1 04 4 Terminals 5 Serial communication 6 Option card 7 Pulse input Default 0 Range 0 to 7 281 1 Setting the sequence timer start time to a higher va...

Page 476: ...0 283 S3 10 3223 Secondary PI Output Lower Limit Sets the minimum output possible from the secondary PI controller Default 0 00 Min 100 00 Max 100 00 283 S3 11 3224 Secondary PI Output Level Selectio...

Page 477: ...age S7 01 324B 1 Output Current Limit Select Sets the function to enable and disable the output current regulator 0 Disabled 1 Enabled Default 0 Range 0 1 S7 02 324C 1 Current Limit Sets the current l...

Page 478: ...ated current 133 T1 05 705 Motor Base Frequency Sets the rated frequency of the motor as specified on the motor nameplate Default 60 0 Hz Min 0 0 Max 400 0 133 T1 06 706 Number of Motor Poles Sets the...

Page 479: ...00 V 3 1 Vdc U1 08 47 Output Power Displays the output power this value is calculated internally 10 V Drive capacity motor capacity kW 4 U1 10 49 Input Terminal Status Displays the input terminal stat...

Page 480: ...ed 1 1 0 1 1 1 1 0 No signal output available U1 24 7D Input Pulse Monitor Displays the frequency to pulse train input terminal RP Determined by H6 02 1 Hz U1 25 4D Software Number Flash FLASH ID No s...

Page 481: ...tatus at the previous fault Displays the same status displayed in U1 11 No signal output available U2 13 8C Drive Operation Status at Previous Fault Displays the operation status of the drive at the p...

Page 482: ...3rd Most Recent Fault Displays the year when the most third recent fault occurred No signal output available U3 28 3012 Date Month and Day at 3rd Most Recent Fault Displays the date and day when the t...

Page 483: ...t available 1 h U4 02 75 Number of Run Commands Displays the number of times the Run command is entered Reset the number of Run commands using parameter o4 13 This value will reset to 0 and start coun...

Page 484: ...n command limit status data 00 No limit status 01 Run command was left on when stopped in the PRG mode 02 Run command was left on when switching from LOCAL to REMOTE operation 03 Waiting for soft char...

Page 485: ...18 86F PI2 Feedback Displays the secondary PI feedback value Dependent upon S3 02 3 U5 19 870 PI2 Input Displays the secondary PI input deviation between PI target and feedback Dependent upon S3 02 3...

Page 486: ...0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 E1 08 2 V 14 0 14 0 14 0 14 0 35 0 50 0 35 0 50 0 18 0 23 0 18 0 2...

Page 487: ...a kgm2 0 0028 0 0068 0 0068 0 0088 C6 02 Carrier Frequency Selection 7 7 7 7 E2 01 Motor Rated Current A 3 3 4 9 6 2 8 5 E2 02 Motor Rated Slip Hz 2 5 2 6 2 6 2 9 E2 03 Motor No Load Current A 1 8 2 3...

Page 488: ...A 11 4 14 19 6 26 6 E2 02 Motor Rated Slip Hz 2 7 2 73 1 5 1 3 E2 03 Motor No Load Current A 3 7 4 5 5 1 8 E2 05 Motor Line to Line Resistance 1 034 0 771 0 399 0 288 E2 06 Motor Leakage Inductance 1...

Page 489: ...65 8 77 2 E2 02 Motor Rated Slip Hz 1 7 1 6 1 67 1 7 E2 03 Motor No Load Current A 11 2 15 2 15 7 18 5 E2 05 Motor Line to Line Resistance 0 23 0 138 0 101 0 079 E2 06 Motor Leakage Inductance 19 5 17...

Page 490: ...131 160 190 E2 02 Motor Rated Slip Hz 1 8 1 33 1 6 1 43 E2 03 Motor No Load Current A 21 9 38 2 44 45 6 E2 05 Motor Line to Line Resistance 0 064 0 039 0 03 0 022 E2 06 Motor Leakage Inductance 20 8 1...

Page 491: ...60 260 E2 02 Motor Rated Slip Hz 1 39 1 39 1 39 1 39 E2 03 Motor No Load Current A 72 72 72 72 E2 05 Motor Line to Line Resistance 0 023 0 023 0 023 0 023 E2 06 Motor Leakage Inductance 20 20 20 20 E2...

Page 492: ...7 7 7 E2 01 Motor Rated Current A 1 6 3 1 4 2 5 7 E2 02 Motor Rated Slip Hz 2 6 2 5 3 2 7 E2 03 Motor No Load Current A 0 8 1 4 1 5 1 9 E2 05 Motor Line to Line Resistance 22 459 10 1 6 495 4 360 E2...

Page 493: ...3 3 19 9 E2 02 Motor Rated Slip Hz 2 7 1 5 1 3 1 7 E2 03 Motor No Load Current A 2 3 2 6 4 5 6 E2 05 Motor Line to Line Resistance 3 333 1 595 1 152 0 922 E2 06 Motor Leakage Inductance 19 3 18 2 15 5...

Page 494: ...A 26 5 32 9 38 6 52 3 E2 02 Motor Rated Slip Hz 1 6 1 67 1 7 1 8 E2 03 Motor No Load Current A 7 6 7 8 9 2 10 9 E2 05 Motor Line to Line Resistance 0 55 0 403 0 316 0 269 E2 06 Motor Leakage Inductanc...

Page 495: ...6 79 7 95 130 E2 02 Motor Rated Slip Hz 1 33 1 6 1 46 1 39 E2 03 Motor No Load Current A 19 1 22 24 36 E2 05 Motor Line to Line Resistance 0 155 0 122 0 088 0 092 E2 06 Motor Leakage Inductance 18 8 1...

Page 496: ...d Current A 156 190 223 270 E2 02 Motor Rated Slip Hz 1 4 1 4 1 38 1 35 E2 03 Motor No Load Current A 40 49 58 70 E2 05 Motor Line to Line Resistance 0 056 0 046 0 035 0 029 E2 06 Motor Leakage Induct...

Page 497: ...Current A 310 370 500 E2 02 Motor Rated Slip Hz 1 3 1 3 1 25 E2 03 Motor No Load Current A 81 96 130 E2 05 Motor Line to Line Resistance 0 025 0 02 0 014 E2 06 Motor Leakage Inductance 20 20 20 E2 10...

Page 498: ...election 0 0 0 L8 38 Carrier Frequency Reduction Selection 2 2 2 n1 03 Hunting Prevention Time Constant ms 100 100 100 Table B 8 600 V Class Drives Default Settings by Drive Model No Name Unit Model C...

Page 499: ...0 5 0 5 0 6 0 7 0 8 L3 24 Motor Acceleration Time for Inertia Calculations s 0 166 0 145 0 154 0 168 0 175 L8 02 Overheat Alarm Level C 110 110 110 110 115 L8 35 Installation Method Selection 2 2 2 2...

Page 500: ...t A 17 22 27 32 E2 02 Motor Rated Slip Hz 1 7 1 6 1 67 1 7 E2 03 Motor No Load Current A 5 1 6 6 8 1 9 6 E2 05 Motor Line to Line Resistance 1 17 0 9 0 66 0 52 E2 06 Motor Leakage Inductance 19 6 17 2...

Page 501: ...62 E2 02 Motor Rated Slip Hz 1 8 1 33 1 6 E2 03 Motor No Load Current A 12 3 15 6 18 8 E2 05 Motor Line to Line Resistance 0 438 0 267 0 21 E2 06 Motor Leakage Inductance 20 7 18 8 19 9 E2 10 Motor Ir...

Page 502: ...rent A 77 99 E2 02 Motor Rated Slip Hz 1 46 1 39 E2 03 Motor No Load Current A 23 1 29 7 E2 05 Motor Line to Line Resistance 0 15 0 099 E2 06 Motor Leakage Inductance 20 20 E2 10 Motor Iron Loss for T...

Page 503: ...2 Motor Rated Slip Hz 1 39 1 40 1 35 1 35 E2 03 Motor No Load Current A 37 5 43 2 57 6 57 6 E2 05 Motor Line to Line Resistance 0 079 0 060 0 037 0 037 E2 06 Motor Leakage Inductance 20 0 20 0 20 0 20...

Page 504: ...B 16 Defaults by Drive Model This Page Intentionally Blank 504 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 505: ...MEMOBUS MODBUS SETUP PARAMETERS 511 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 514 C 6 COMMUNICATIONS TIMING 515 C 7 MESSAGE FORMAT 516 C 8 MESSAGE EXAMPLES 518 C 9 MEMOBUS MODBUS DATA TABLE 520 C 10 ENTE...

Page 506: ...nitiated from the master and responded to by the slaves The master communicates with the specified slave drive The address or node for each slave must be set prior so the master can communicate with t...

Page 507: ...Start stop synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit...

Page 508: ...bles and other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and...

Page 509: ...ty to electrical interference Drive Drive Drive S2 S2 S2 S S R R IG S S R R IG S S R R IG OFF OFF ON R R S S IG Controller Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to the ON position on th...

Page 510: ...H5 07 to 0 when using the RS 422 interface in a point to point circuit u Network Termination The two ends of the MEMOBUS Modbus network line have to be terminated The drive has a built in termination...

Page 511: ...H5 03 Communication Parity Selection Sets the parity used for communications Note Cycle power for the setting to take effect No Name Setting Range Default H5 03 Communication Parity Selection 0 to 2...

Page 512: ...ake effect No Name Setting Range Default H5 07 RTS Control Selection 0 or 1 1 Setting 0 Disabled RTS is always on Use this setting with point to point RS 422 communications Setting 1 Enabled RTS switc...

Page 513: ...tive immediately without the need to send an Enter command n H5 12 Run Command Method Selection Selects the type of sequence used when the Run command source is set to MEMOBUS Modbus communications b1...

Page 514: ...reference and adjust the parameters in Table C 2 accordingly to start and stop the drive or set the frequency reference using MEMOBUS Modbus communications Table C 2 Setting Parameters for Drive Contr...

Page 515: ...on the number of parameters that were changed 1 4 Enter with storage to drive EEPROM after initialization 5 s 1 If the drive receives command type 1 data during the minimum wait time it will perform...

Page 516: ...ata written into drive registers must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redunda...

Page 517: ...1111 0 Shift 4 0011 0100 0001 0011 1 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Shift 5...

Page 518: ...Next storage register Upper 00H CRC 16 Upper 45H Lower 00H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Fun...

Page 519: ...and may be necessary to activate or save the data depending on the setting of H5 11 Refer to H5 11 Communications Enter Function Selection on page 513 and Refer to Enter Command on page 536 for detail...

Page 520: ...rl when H1 02 41 Reverse Stop bit 6 Multi Function Input 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B Multi Function Inpu...

Page 521: ...Set Date Year Day of Week YYdd 3006H Set Date Month Day MMDD 3007H RTC Set Command Status 0 Complete 1 Set RTC data using registers 3004H to 3006H 8 failed 302FH RTC Enter 0 Overwrite RTC data using r...

Page 522: ...ss PF bit E MEMOBUS Modbus Communication Error CE Option Communication Error bUS bit F Operator Connection Fault oPr 0022H Data Link Status bit 0 Writing data or switching motors bit 1 Reserved bit 2...

Page 523: ...S7 Closed bit 7 Terminal S8 Closed bit 8 to bit F Reserved 002CH Drive Status 2 bit 0 During Run bit 1 Zero Speed bit 2 Speed Agree bit 3 User Speed Agree bit 4 Frequency Detection 1 bit 5 Frequency D...

Page 524: ...3 During Fault Reset Signal Input bit 4 During Speed Agree bit 5 Drive Ready bit 6 Alarm bit 7 Fault bit 8 During Operation Error oPEoo bit 9 During Momentary Power Loss bit A to B Reserved bit E ComR...

Page 525: ...5 Ground Fault GF bit 6 Overcurrent oC bit 7 Overvoltage ov bit 8 Heatsink Overheat oH bit 9 Heatsink Overheat oH1 bit A Motor Overload oL1 bit B Drive Overload oL2 bit C Overtorque Detection 1 oL3 b...

Page 526: ...Fault Contents 7 bit 0 PID Feedback Loss FbH bit 1 External Fault 1 input terminal S1 EF1 bit 2 External Fault 2 input terminal S2 EF2 bit 3 4 Reserved bit 5 Current Offset Fault CoF bit 6 to B Reser...

Page 527: ...0 1 Reserved bit 2 Digital Operator Connection Fault oPr bit 3 MEMOBUS Modbus Communication Error CE bit 4 Option Communication Error bUS bit 5 Serial Communication Transmission Error CALL bit 6 Motor...

Page 528: ...erved bit 7 Motor Overheat NTC Input oH5 bit 8 to B Reserved bit C Thermistor Disconnect THo bit D Underload Detection 6 UL6 bit E Waiting for Run wRUn bit F Reserved 00CDH Reserved 00CEH bit 0 1 Rese...

Page 529: ...r CPF40 bit 9 Control Circuit Error CPF41 bit A Control Circuit Error CPF42 bit B Control Circuit Error CPF43 bit C Control Circuit Error CPF44 bit D Control Circuit Error CPF45 bit E F Reserved 00D3H...

Page 530: ...Response Selection Error oFA43 bit E F Reserved 00DCH oFb0x Contents CN5 B bit 0 Option compatibility error oFb00 bit 1 Option not properly connected oFb01 bit 2 Same type of option card already conne...

Page 531: ...tion Error oFb43 bit E F Reserved 00E1H oFC0x Contents CN5 C bit 0 Option compatibility error oFC00 bit 1 Option not properly connected oFC01 bit 2 Same type of option card already connected oFC02 bit...

Page 532: ...es 0 01 A if the drive is set for a maximum applicable motor capacity up to and including 11 kW and one decimal place 0 1 A if the maximum applicable motor capacity is higher than 11 kW Refer to Power...

Page 533: ...t Offset Fault CoF 0047H PLC Detection Error 1 PE1 0048H PLC Detection Error 2 PE2 004DH Output Voltage Detection Fault voF Fault Code Fault Name 004EH Braking Resistor Transistor Fault rF 004FH Braki...

Page 534: ...ceive Abort Error oFb17 0231H Comm ID Error oFb30 Fault Code Fault Name 0232H Model Code Error oFb31 0233H Sumcheck Error oFb32 0234H Comm option Timeout Waiting for Response oFb33 0235H MEMOBUS Timeo...

Page 535: ...CALL 001EH Undertorque Detection 1 UL3 001FH Undertorque Detection 2 UL4 0020H MEMOBUS Modbus Test Mode Fault SE 0022H Motor Overheat oH3 Fault Code Fault Name 0027H PID Feedback Loss FbL 0028H PID Fe...

Page 536: ...and keeping the MEMOBUS Modbus communications settings set parameter H5 11 in accordance with the Enter command configuration in the older drive H5 11 determines whether an Enter command is necessary...

Page 537: ...o write to read only data 23H DC Bus Undervoltage Write Error During an undervoltage situation the master attempted to write to parameters that cannot be written to during undervoltage 24H Write Error...

Page 538: ...test mode H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in Figure C 7 connecting terminals R and S R and S and S6 and SC E G IG R R S S S1 S2 S3 S4 S5 S6 S7...

Page 539: ...endix explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 540 D 2 EUROPEAN STANDARDS 542 D 3 UL AND CSA STANDARDS 550 Appendix D YASKAWA SIEP YAIP1U 01C AC Driv...

Page 540: ...turned off After shutting off the power wait for at least the amount of time specified on the drive before touching any components Do not allow unqualified personnel to perform work on the drive Failu...

Page 541: ...sponsible for modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the drive and connecting o...

Page 542: ...comply with the Low Voltage Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than degree...

Page 543: ...0A 250 4A0072 FWH 250A 250 4A0088 FWH 250A 250 4A0103 FWH 250A 250 4A0139 FWH 350A 350 4A0165 FWH 400A 400 4A0208 FWH 500A 500 4A0250 FWH 600A 600 4A0296 FWH 700A 700 4A0362 FWH 800A 800 4A0414 FWH 80...

Page 544: ...to ensure continued compliance with guidelines Refer to EMC Filters on page 547 for EMC filter selection Installation Method Verify the following installation conditions to ensure that other devices a...

Page 545: ...earthing conductor or a protective earthing conductor with a cross section of at least 10 mm2 Cu or 16 mm2 Al must be used Failure to comply may result in death or serious injury C B A A Braided shiel...

Page 546: ...e D Enclosure panel E Drive F Motor cable braided shield cable max 10 m G Motor H Cable shield ground I Cable clamp J Ground plate scrape off any visible paint K EMC noise filter Figure D 4 EMC Filter...

Page 547: ...4 0 3 5 19 6 2A0211 2A0250 FS5972 410 99 410 23 1 10 2 4 5 15 2 9 3 4 7 3 2A0312 2A0360 FS5972 600 99 600 24 3 10 2 5 3 15 2 9 3 4 7 2A0415 Three Phase 400 V Class 4A0002 FS5972 10 07 10 2 7 5 6 1 8 1...

Page 548: ...8 8 3 1 Connect two of the same filters in parallel H X H D W Y Figure 1 Figure 3 Figure 2 W Y X X X H W D Y D Figure D 5 EMC Filter Dimensions n DC Link Chokes for IEC EN 61000 3 2 Compliance Table...

Page 549: ...g 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note DC link chokes are not required for other models to comply with EMC D 2 European Standards YASKAWA SIEP YAIP1U 01C AC Drive P1000 Techni...

Page 550: ...and 5A0041 to 5A0242 Use only the tools recommended by the terminal manufacturer for crimping Refer to Closed Loop Crimp Terminal Size on page 558 for closed loop crimp terminal recommendations The w...

Page 551: ...to 6 M6 5 4 to 6 0 47 8 to 53 1 2A0069 R L1 S L2 T L3 3 4 to 3 M8 9 9 to 11 0 87 6 to 97 4 U T1 V T2 W T3 3 4 to 3 1 2 4 to 3 B1 B2 8 to 6 M5 2 7 to 3 0 23 9 to 26 6 6 6 to 4 M6 5 4 to 6 0 47 8 to 53...

Page 552: ...to 300 3 3 0 to 300 M10 18 to 23 159 to 204 2 2 to 300 M12 32 to 40 283 to 354 2A0360 R L1 S L2 T L3 250 2P 4 0 to 600 M12 32 to 40 283 to 354 U T1 V T2 W T3 4 0 2P 4 0 to 600 1 250 to 600 3 3 0 to 60...

Page 553: ...T2 W T3 10 12 to 6 1 2 12 to 6 B1 B2 12 to 10 10 1 14 to 10 M5 2 0 to 2 5 17 7 to 22 1 4A0023 R L1 S L2 T L3 10 10 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 10 10 to 6 1 2 12 to 6 B1 B2 12 to 10...

Page 554: ...4 4A0139 R L1 S L2 T L3 3 0 1 0 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 2 0 1 0 to 4 0 1 1 0 to 4 0 3 3 to 4 0 4 4 4A0165 R L1 S L2 T L3 4 0 3 0 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 4 0...

Page 555: ...675 R L1 S L2 T L3 300 4P 4 0 to 300 M12 32 to 40 283 to 354 U T1 V T2 W T3 300 4P 4 0 to 300 1 1 0 to 300 3 1 0 to 300 2 0 2 0 to 300 4A0930 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 4 0 4P 2 3 0 to 300 M1...

Page 556: ...14 to 6 1 2 2 5 to 16 14 to 6 B1 B2 2 5 to 6 0 14 to 10 10 8 4 0 to 6 0 12 to 8 M5 2 0 to 2 5 17 7 to 22 1 5A0017 R L1 S L2 T L3 6 0 10 6 0 to 16 10 to 6 M5 3 6 to 4 0 31 8 to 35 4 U T1 V T2 W T3 6 0...

Page 557: ...o 204 U T1 V T2 W T3 25 4 6 0 to 95 10 to 4 0 1 25 to 95 4 to 4 0 3 16 to 95 6 to 4 0 25 4 25 4 5A0077 R L1 S L2 T L3 25 3 6 0 to 95 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 25 3 6 0 to 95 10...

Page 558: ...y the tools recommended by the terminal manufacturer for crimping Yaskawa recommends crimp terminals made by JST and Tokyo DIP or equivalent for the insulation cap Table D 7 matches the wire gauges an...

Page 559: ...0 70 10 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 054 036 3 0 80 10 100 051 267 4 0 R100 10 TD 324 TD 312 TP 100 100 051 269 2A0211 1 0 2P M10 R60 10 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 051 266 2 0...

Page 560: ...33 4A0031 10 M5 R5 5 5 YA 4 AD 900 TP 005 100 054 030 8 R8 5 AD 901 TP 008 100 054 032 6 R14 5 AD 902 TP 014 100 054 034 4A0038 8 8 M5 R8 5 YA 4 AD 901 TP 008 100 054 032 6 6 R14 5 AD 902 TP 014 100 0...

Page 561: ...D 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 TD 325 TD 313 TP 150 100 051 562 300 2P 350 2P 180 L12 TD 327 TD 314 TP 200 100 066 688 350 180 12 100 066 689 4...

Page 562: ...75 C 600 Vac UL approved vinyl sheathed insulation Input Fuse Installation Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C Semi...

Page 563: ...0A 800 4A0515 400 450 465 900 800 1350 5 FWH 1000A 1000 4A0675 500 600 657 1200 1100 5 1800 5 FWH 1200A 1200 4A0930 700 800 922 Not Applicable FWH 1200A 1200 4A1200 900 1000 1158 FWH 1600A 1600 600 V...

Page 564: ...page 542 u CSA Standards Compliance Figure D 7 CSA Mark n CSA for Industrial Control Equipment The drive is CSA certified as Industrial Control Equipment Class 3211 Specifically the drive is certifie...

Page 565: ...otor unless another motor overload preventing device is installed The drive electronic thermal overload function causes an oL1 fault which shuts off the output of the drive and prevents additional ove...

Page 566: ...96 4A0362 4A0414 100 061 279 4A0515 100 061 280 4A0675 4A0930 100 061 281 1 Figure D 10 4A1200 5A0041 100 061 274 Figure D 9 5A0052 5A0062 100 061 275 5A0077 5A0099 5A0125 100 061 277 5A0145 5A0192 10...

Page 567: ...r cover Figure D 9 Capacitor Cover A B C D E A Drive outside panel B Opening to capacitors C Drive inside panel D Installation screws E Capacitor cover Figure D 10 Capacitor Cover Models 4A0930 4A1200...

Page 568: ...D 3 UL and CSA Standards This Page Intentionally Blank 568 YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual...

Page 569: ...nd drive settings Fill in the table data after commissioning the application and have them ready when contacting Yaskawa for technical assistance E 1 DRIVE AND MOTOR SPECIFICATIONS 570 E 2 BASIC PARAM...

Page 570: ...73D207410100 Items Description Model CIMR P Serial Number Software Version PRG Options used Date of Usage u Motor Specifications n Induction Motor Items Description Items Description Manufacturer Moto...

Page 571: ...t Frequency E1 07 Mid Output Frequency Volt E1 08 Min Output Frequency E1 09 Min Output Frequency Volt E1 10 u Motor Setup Motor Type Item Setting Value Memo Induction Motor Rated Current E2 01 Motor...

Page 572: ...H3 06 u Multi Function Digital Outputs Terminal Output Used Setting Value and Function Name Memo M1 M2 H2 01 M3 M4 H2 02 MD ME MF H2 03 u Monitor Outputs Terminal Output Used Setting Value and Functi...

Page 573: ...Type b3 10 Speed Search Detection Compensation Gain b3 12 Minimum Current Detection Level during Speed Search b3 14 Bi Directional Speed Search Selection b3 17 Speed Search Restart Current Level b3 1...

Page 574: ...2 04 S Curve Characteristic at Decel End C3 01 Slip Compensation Gain C3 02 Slip Compensation Primary Delay Time No Name User Setting C3 03 Slip Compensation Limit C3 04 Slip Compensation Selection du...

Page 575: ...ection F6 03 External Fault from Comm Option Operation Selection F6 04 bUS Error Detection Time F6 07 Multi Step Speed Enable Disable Selection when NefRef ComRef is Selected F6 08 Reset Communication...

Page 576: ...lection H5 09 CE Detection Time H5 10 Unit Selection for MEMOBUS Modbus Register 0025H H5 11 Communications ENTER Function Selection H5 12 Run Command Method Selection H6 01 Pulse Train Input Terminal...

Page 577: ...ow Speed L8 94 LSo Detection Level at Low Speed L8 95 Average LSo Frequency at Low Speed No Name User Setting n1 01 Hunting Prevention Selection n1 02 Hunting Prevention Gain Setting n1 03 Hunting Pre...

Page 578: ...urce S3 01 Secondary PI Enable Selection S3 02 Secondary PI User Display S3 03 Secondary PI Display Digits S3 04 Secondary PI Unit Selection No Name User Setting S3 05 Secondary PI Setpoint Value S3 0...

Page 579: ...ference Sample Hold 210 Analog Input Filter Time Constant 227 Analog Inputs Pulse Train Input 96 Analog Input Terminal Enable Selection 227 Analog Monitor Card Settings 198 AO A3 376 AO A3 Settings 19...

Page 580: ...11 Communications Timing 515 Comparing Parameter Settings 326 Component Names 36 Conduit Bracket 38 Conduit bracket 36 Conduit Bracket Dimensions for IP20 NEMA 1 UL Type 1 59 Conduit bracket front cov...

Page 581: ...113 Digital Operator Remote Installation 52 digital operator remote usage 52 Dimensions for IP00 Open Type Enclosure 200 V Class 62 Dimensions for IP00 Open Type Enclosure 400 V Class 63 Dimensions fo...

Page 582: ...t Reset Interval Time 255 466 Fault Reset Methods 291 Fault Reset Operation Selection 255 466 Fault Restart 222 Faults 291 292 Fault Trace 286 327 FbH 299 314 FbL 299 314 Ferrule Dimensions 98 Ferrule...

Page 583: ...nting Prevention Gain Setting 264 469 Hunting Prevention Gain while in Reverse 264 469 Hunting Prevention Selection 264 469 Hunting Prevention Time Constant 264 469 Hybrid IC Failure 297 I I O Connect...

Page 584: ...M4 96 MA 96 Main Circuit Connection Diagram 71 94 Main Circuit Terminal 44 Main Circuit Terminal and Motor Wiring 93 Main Circuit Terminal Block Configuration 75 Main Circuit Terminal Functions 83 Ma...

Page 585: ...NTC 484 Motor Temperature Input Filter Time 238 463 Motor Underload 308 Motor Underload Protection Level at Minimum Frequency 257 Motor Underload Protection Selection 257 Motor Wiring 93 Mounting Hole...

Page 586: ...election 260 467 Output Phase Loss 299 Output Phase Loss Detection Lvl for Dynamic Noise Control 285 Output Phase Loss Level for Dynamic Noise Control 276 Output Phase Loss Protection 467 Output Phase...

Page 587: ...ut Bias 232 Pulse Train Input Filter Time 232 Pulse Train Input Gain 232 Pulse Train Input Minimum Frequency 233 Pulse Train Input Scaling 232 Pulse Train Input Terminal RP Function Selection 232 R R...

Page 588: ...4 Start Time 474 Sequence Timer 4 Stop Time 475 Sequence Timer Error 321 Sequence Timers 1 2 3 4 Reference Source 281 Sequence Timers 1 2 3 4 Selection 280 Sequence Timers 1 to 4 Day Selection 280 Se...

Page 589: ...ion 75 Terminal Board 36 37 38 39 40 41 42 43 44 370 Terminal Board Connection Error 296 Terminal Board Connector 44 Terminal Board Not Connected 297 Terminal Connections for Communication Self Diagno...

Page 590: ...istics 403 V f Control 30 V f Control Mode Tuning 290 V f Control Mode Tuning Parameters 290 V f Data Setting Error 321 V f Gain During Speed Search 157 V f Pattern Defaults 486 V f Pattern Selection...

Page 591: ...Index This Page Intentionally Blank YASKAWA SIEP YAIP1U 01C AC Drive P1000 Technical Manual 591...

Page 592: ...ase Derating information January 2014 2 All Addition Larger drive capacities added along with corresponding data Three Phase 400V 4A0930 and 4A1200 August 2012 1 Chapter 1 Revision Corrected drive fro...

Page 593: ......

Page 594: ...wang Bangkok 10310 Thailand Phone 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385...

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Summary of Contents for P1000

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