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YASKAWA FSDrive-MV1000 Series, Instructions For Use Manual

The YASKAWA FSDrive-MV1000 Series is a top-of-the-line motor drive system that offers unparalleled performance and reliability. For detailed instructions on how to use this product, download the free "Instructions For Use Manual" from our website. Experience the power of precision with YASKAWA.

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YASKAWA ELECTRIC

 TOEP C710687 02B FSDrive-MV1000 Instructions

2. MECHANICAL INSTALLATION ............................................................................... 39

2.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

2.2

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Installation Environment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation Space  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Drive Transportation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Side-by-Side Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Installing Cooling Exhaust Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Installing a Drive on a Floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.3

Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

2.4

Storing Drives  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Short Term Storage of Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Long Term Storage of Drives  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3. ELECTRICAL INSTALLATION ................................................................................  73

3.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.2

Standard Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Class: 2 kV  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Class: 3 kV  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Class: 4 kV  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Class: 6 kV  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Class: 11 kV  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

3.3

Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3.4

Cable Routing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Main Circuit Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Cable Routing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

3.5

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Main Circuit Terminals (Common to All Capacities)  . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Wire Gauges and Tightening Torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Main Circuit Terminal and Motor Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3.6

Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Control Circuit Terminal Layout and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

3.7

Connecting to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

3.8

External Interlock  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Drive Ready. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

3.9

Wiring Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

4. START-UP PROGRAMMING & OPERATION .......................................................  107

4.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

4.2

Using the Digital Operator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
ALARM (ALM) LED Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Menu Structure for Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

4.3

The Drive and Programming Modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Navigating the Drive and Programming Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Changing Parameter Settings or Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Verifying Parameter Changes: Verify Menu  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Switching between LOCAL and REMOTE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Setup Group Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Summary of Contents for FSDrive-MV1000 Series

Page 1: ...sure the end user receives this manual Class 2 kV 3 kV 4 kV 6 kV and 11 kV Receiving Mechanical Installation Electrical Installation Troubleshooting Options Specifications Standards Compliance 4 5 6 7...

Page 2: ...permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products t...

Page 3: ...ngs 19 General Handling 19 i 5 Notes on Motor Operation 21 Existing Standard Motors 21 i 6 Warranty Information 22 Warranty Period 22 Scope of Warranty 22 Restrictions 22 1 RECEIVING 23 1 1 Section Sa...

Page 4: ...n Circuit Wiring 90 Main Circuit Terminals Common to All Capacities 90 Wire Gauges and Tightening Torques 91 Main Circuit Terminal and Motor Wiring 98 3 6 Control Circuit Wiring 99 Control Circuit Ter...

Page 5: ...TING 137 5 1 Section Safety 138 5 2 Motor Performance Fine Tuning 140 Fine Tuning V f Control 140 Fine Tuning Open Loop Vector Control 140 Fine Tuning Closed Loop Vector Control 142 Parameters to Mini...

Page 6: ...ut Off Motor Rotates During DC Injection Braking 188 Output Frequency is not as High as Frequency Reference 188 Motor Does Not Restart after Power Loss 188 6 PERIODIC INSPECTION MAINTENANCE 189 6 1 Se...

Page 7: ...ve Operation 231 Controlling the Drive 231 C 6 Communications Timing 232 Command Messages from Master to Drive 232 Response Messages from Drive to Master 232 C 7 Message Format 233 Message Content 233...

Page 8: ...8 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 9: ...tinent to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 10 i 2 G...

Page 10: ...s The companies and product names mentioned in this manual are trademarks or registered trademarks of those companies Super Energy Saving Medium Voltage AC Drive FSDrive MV1000 Instructions this book...

Page 11: ...shields to show details Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual Any illustrations photographs or examples used in...

Page 12: ...circuit in the application Failure to comply could result in serious injury or death A communication error between the digital operator keypad and the drive s internal control board may make it impos...

Page 13: ...age to the drive This drive is suitable for circuits carrying a maximum current when shorted of 5 kVA with a maximum voltage of 2640 Vac class 2 kV 3630 Vac class 3 kV 4576 Vac class 4 kV 7260 Vac cla...

Page 14: ...danger information listed in Figure i 6 to Figure i 8 n Warning and Danger Information Locations Class 2 kV Figure i 1 Figure i 1 Class 2 kV Class 3 kV Figure i 2 Figure i 2 Class 3 kV Warning inform...

Page 15: ...Nameplate A Serial number nameplate Warning information Nameplate B Serial number nameplate Danger information Nameplate A Asia Serial number nameplate Warning information nameplate B Danger informati...

Page 16: ...GT QHH HQT OQPVJU QT OQTG 7UG RWVV QT CRRTQXGF OCVGTKCNU VQ ENQUG EQPFWKV QRGPKPIU CHVGT GNGEVTKECN YKTKPI 6TCPUHQTOGT 2CPGN GNN 2CPGN 5WEVKQP HKNVGT ZJCWUV 1WVNGV 5WEVKQP HKNVGT 1 016 OQFKH QT CNVGT...

Page 17: ...e incoming circuit breaker panel as is used with the drive 1 Turn off the incoming circuit breaker and remove the mechanical interlock key 2 Use the key to unlock the mechanical lock of the drive Figu...

Page 18: ...connecting air exhaust duct may reduce air flow for cooling and cause overheating and faults Do not connect air exhaust duct n Operating Environment When power to the drive is reapplied after the dri...

Page 19: ...stallation Select a breaker with sufficient capacity for the main circuit power supply side of the drive taking the inrush current from the transformer into account Avoid using the breaker or magnetic...

Page 20: ...ed in the vicinity Use high voltage cables and ground any shielded cables Separate cables for control from high current circuits main circuit and relay sequence circuits to avoid induction from periph...

Page 21: ...Drive MV1000 PWM control with multiple outputs reduces motor oscillation to the same level as in operation by commercial power supply However the motor oscillation is slightly larger due to the follow...

Page 22: ...ions Problems caused by unavoidable occurrences such as natural disaster or fire Or other problems not due to defects in Yaskawa workmanship or materials Above after sales service is applicable in Jap...

Page 23: ...ceiving This chapter explains how to inspect the drive upon receipt and gives an overview of the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 GENERAL DESCRIPTION 25 1 3 MODEL NUM...

Page 24: ...il when current is applied resulting in death serious injury or fire NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive Failure to comply may result in ESD damage to...

Page 25: ...1 350 80 340 A A 093 1 400 93 390 A A 102 1 450 102 420 A A 115 1 500 115 480 A A 135 1 600 135 560 A A 160 1 700 160 670 A A 180 1 800 180 750 A A 205 1 900 205 850 A A 220 1 1000 220 920 A A 280 1 1...

Page 26: ...00 125 900 D D 155 1250 155 1120 D D 190 1500 190 1370 D D 220 1 1750 220 1590 D D 250 1 2000 250 1800 D D 285 1 2250 285 2050 D D 315 1 2500 315 2270 D D 340 1 2750 340 2500 D D 375 1 3000 375 2700 D...

Page 27: ...askawa s 4 pole motors Power Supply Frequency Hz Output Voltage kV Model CIMR MV2 Nominal Capacity kVA Rated Output Current A Max Applicable Motor Capacity 2 kW 11 50 60 11 H H 035 660 35 530 H H 050...

Page 28: ...ring soft starter change In addition even if the motor speed drops during constant speed due to a torque restriction it will not operate if the speed is less than the minimum frequency or in the rever...

Page 29: ...ened In particular check the tightening torque of all terminal screws on the electrical connections DANGER If any parts in the drive are damaged or missing stop the drive and contact your Yaskawa repr...

Page 30: ...No Output Current 3 6 11 kV Class 035 35 A 070 70 A 100 100 A 140 140 A 200 200 A 260 260 A 330 330 A 400 400 A 520 520 A 650 650 A 050 50 A No Output Current 2 kV Class 052 52 A 080 80 A 093 93 A 102...

Page 31: ...iewing Doors Drive 2 kV class 600 HP Figure 1 4 Figure 1 4 Internal Layout Drive 2 kV class 600 HP Figure 1 5 Figure 1 5 External Appearance Viewing Doors Drive 3 kV Class 800 kVA A Digital Operator A...

Page 32: ...Power Cells E Main circuit input terminals C Control circuit terminal 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 2NGCUG FQ PQV ECVEJ VJG HKPIGT 2NGCUG FQ PQV ECVEJ VJG HKP...

Page 33: ...ve 6 kV Class 1600 kVA Figure 1 11 Figure 1 11 External Appearance Viewing Doors Drive 11 kV Class 2650 kVA A Digital Operator A Cooling fans D Main circuit input terminals B Power Cells E Main circui...

Page 34: ...igure 1 12 Internal Layout Drive 11 kV Class 2650 kVA A Cooling fans D Main circuit input terminals B Power Cells E Main circuit output terminals C Control circuit terminal Transformer panel Power Cel...

Page 35: ...g parameter settings and monitoring status and faults and a USB connector for DriveWizard Plus MV communications are provided on the control panel door Refer to Using the Digital Operator on page 109...

Page 36: ...Cells Two for each phase 4 kV class Total of 6 Power Cells Two for each phase 6 kV class Total of 9 Power Cells Three for each phase 11 kV class Total of 15 Power Cells Five for each phase Multiple c...

Page 37: ...n board Fan fault detection board Relay board Current detection resistance board optional Expansion board for optical link only for 11 kV class drives Built in option board n Power Supply to the Contr...

Page 38: ...1 4 Component Names and Configurations 38 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 39: ...710687 02B FSDrive MV1000 Instructions 39 Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 40 2 2 MECHANICAL INSTALLATION 42 2 3 DIMENSIONS...

Page 40: ...on system with sufficient capacity to prevent all potential damage to the drive and the other devices in the switch room and maintain an ambient temperature of no higher than 40 C and a humidity of no...

Page 41: ...be sure to observe the precautions explained in Storing Drives on page 71 An incorrect storage method could result in damage to or failure of the drive Before turning on the power to the drive after a...

Page 42: ...ere are no foreign objects or obstructions on or around parts where power flows at the air filters or on the ventilation louver on the top of the drive Failure to comply could result in damage to the...

Page 43: ...icient space at the top for the replacement of the cooling fans and to cool the drive Air is expelled through the cooling fans on top of the drive If the cooling fans are too close to the ceiling the...

Page 44: ...1 The following models are under development 2 kV class 200 to 600 HP 700 to 1750 HP and 2000 to 2750 HP 4 kV class 1750 to 3000 HP 3500 to 5000 HP 11 kV class 5000 to 12000 kVA Use the support hooks...

Page 45: ...ht of the drive evenly on the rollers so stress is evenly distributed on the bottom of the drive Create a smooth even surface for rolling by laying boards flat on the floor Use boards with sufficient...

Page 46: ...in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive...

Page 47: ...ure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 5 Figure 2 5 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 W...

Page 48: ...ther parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook insta...

Page 49: ...late or other parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support h...

Page 50: ...Procedure 1 Class 4 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 10 Figure 2 10 Inserting Wire Ropes for Lif...

Page 51: ...ould result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of...

Page 52: ...e ropes for lifting through the support hook installation openings on the top of the drive Figure 2 13 Figure 2 13 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 Wire ropes...

Page 53: ...ceiling plate or other parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the...

Page 54: ...parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installati...

Page 55: ...ransportation Procedure 1 Class 11 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 18 Figure 2 18 Inserting Wire...

Page 56: ...Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation op...

Page 57: ...in the sections Figure 2 21 Figure 2 21 Mounting Holes for Side by Side Installation When installing side by side a drive in a block construction ensure that the specifications indicated in the table...

Page 58: ...d taper washers of M12 diameter to secure the drive Secure the drive with bolts in all the designated holes Secure the drive with bolts in all the designated holes even in normal installation environm...

Page 59: ...F F 260 2 Figure 2 33 720 1430 1230 14 17 F F 330 2 Figure 2 34 590 880 1460 1530 20 17 F F 400 2 590 880 1460 1530 20 17 F F 520 2 Figure 2 35 640 1080 1660 1530 20 17 F F 650 2 Figure 2 36 552 1080...

Page 60: ...Figure 2 23 Figure 2 23 Dimension Drawing 1 for Bottom Class 2 kV Figure 2 24 Figure 2 24 Dimension Drawing 2 for Bottom Class 2 kV Taper washer for M12 bolt 1 Channel base 17 M12 bolt nut washer and...

Page 61: ...igure 2 26 Figure 2 26 Dimension Drawing 2 for Bottom Class 3 kV Figure 2 27 Figure 2 27 Dimension Drawing 3 for Bottom Class 3 kV Cable inlet Front With the door removed 120 d W1 W1 120 20 20 6 17 Un...

Page 62: ...9 Dimension Drawing 1 for Bottom Class 4 kV Figure 2 30 Figure 2 30 Dimension Drawing 2 for Bottom Class 4 kV Cable inlet 18 17 Front With the door removed 240 120 W2 W2 W2 W1 W1 W1 W1 120 d 20 20 Uni...

Page 63: ...ension Drawing 3 for Bottom Class 6 kV Figure 2 34 Figure 2 34 Dimension Drawing 4 for Bottom Class 6 kV 20 20 d 120 120 W2 W1 240 Front With the door removed Cable inlet 8 17 Unit mm Asia 20 20 d W2...

Page 64: ...tom Class 11 kV Figure 2 38 Figure 2 38 Dimension Drawing 2 for Bottom Class 11 kV Cable inlet Front With the door removed d 20 20 120 W1 W1 W1 W1 240 W2 W2 W3 240 120 Unit mm 20 17 Asia Cable inlet F...

Page 65: ...e 2 42 Figure 2 42 Dimension Drawing 6 for Bottom Class 11 kV 20 20 120 d Front With the door removed W1 W1 240 W2 W2 W3 240 120 Cable inlet 16 17 Unit mm Asia 20 20 120 d Front With the door removed...

Page 66: ...800 2550 250 2600 A A 115 1 1680 1050 2800 2550 250 2800 A A 135 1 1680 1050 2800 2550 250 2800 A A 160 1 2 Figure 2 44 3500 1270 2500 2100 400 4500 A A 180 1 2 3500 1270 2500 2100 400 4500 A A 205 1...

Page 67: ...2550 2150 400 6600 F F 260 2 5500 1300 2550 2150 400 7900 F F 330 2 6300 1600 2800 2400 400 10000 F F 400 2 6300 1600 2800 2400 400 11000 F F 520 2 7100 1600 2800 2400 400 14000 F F 650 2 7300 1600 28...

Page 68: ...2 43 Dimension Drawing 1 Class 2 kV Figure 2 44 Figure 2 44 Dimension Drawing 2 Class 2 kV Figure 2 45 Figure 2 45 Dimension Drawing 1 Class 3 kV Door opening dimension W Max 800 mm D H1 H2 H Asia W H...

Page 69: ...2 46 Figure 2 46 Dimension Drawing 2 Class 3 kV Figure 2 47 Figure 2 47 Dimension Drawing 1 Class 4 kV Figure 2 48 Figure 2 48 Dimension Drawing 2 Class 4 kV Max 800 mm D Door opening dimension H2 H1...

Page 70: ...687 02B FSDrive MV1000 Instructions Figure 2 49 Figure 2 49 Dimension Drawing Class 6 kV Figure 2 50 Figure 2 50 Dimension Drawing Class 11 kV Max 800 mm D Door opening dimension H2 H1 H W Asia Max 80...

Page 71: ...ntire drive with two layers of sheeting at least 0 1 mm thick as protection from dust and water droplets Completely seal the bottom of the drive with sealant to prevent moisture and dust from entering...

Page 72: ...absorbed Check absorbency based on the degree of color change Check the drive for water or condensation from humidity or roof leaks Check the interior and exterior of the drive for rust and corrosion...

Page 73: ...rminals control circuit terminals wiring specifications and gives specifications on wiring and connections 3 1 SECTION SAFETY 74 3 2 STANDARD CONNECTION DIAGRAM 77 3 3 TERMINALS 82 3 4 CABLE ROUTING 8...

Page 74: ...manual Always ground the motor side ground terminal Improper equipment grounding could result in death serious injury or fire by contacting the motor case Do not perform work or operate the drive whi...

Page 75: ...ate a short circuit between the analog output terminals Failure to comply could result in drive malfunction The length of the input output cables for the control circuit should be 30 m or less Failure...

Page 76: ...eck of wiring and sequences before turning the power on Select a breaker with sufficient capacity for the main circuit power supply side of the drive taking the inrush current from the transformer int...

Page 77: ...rounding of the main circuit terminal EA Control power supply terminals Analog input terminals Analog output terminals 1 2 3 R S T R S T R S U W V CN14 2 Ground resistance less than 100 Grounding of t...

Page 78: ...1 RS 232 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 p...

Page 79: ...2 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 points Op...

Page 80: ...rol system terminal ED CN10 1 RS 232 CN10 2 USB USB CN10 3 MC ON Relay Circuit CN9 MC ANS Terminals for inrush current suppression circuit option DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 point...

Page 81: ...the control system terminal ED CN10 1 RS 232 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1...

Page 82: ...nd T Transformer panel Power Cell panel Control panel A B C D U V W F T R S E Front view Left side view Right side view 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 76 10 2NGCUG NCR DCPF DGVYGGP RCPGN HNCOG 76 10...

Page 83: ...rminals U V and W B Power Cell E Grounding terminal EA C Control circuit terminals Grounding terminal ED F Main circuit input terminals R S and T Transformer panel Power Cell panel Control panel A B C...

Page 84: ...fan D Main circuit output terminals U V and W B Power Cell E Grounding terminal EA C Control circuit terminals Grounding terminal ED F Main circuit input terminals R S and T A B C D Front view Left s...

Page 85: ...he control circuit Select a power supply with a capacity larger than that of the drive to be connected When connecting multiple drives to a single power supply select a power supply with a capacity la...

Page 86: ...R R A B H F V V U U W W Front view Left side view Right side view Control panel CB4 CB4 CB2 CB2 CB3 CB3 CB1 CB1 CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION...

Page 87: ...ut side main circuit cable H Input side main circuit terminals R S and T A Control circuit terminal E Control circuit cable B Output side main circuit terminals U V and W F Cable bracket C Cable brack...

Page 88: ...he entire peripheral areas around the channel base and the pit cover are tightly sealed with the putty so that no opening remains A proper operating environment cannot be maintained if air or dust fro...

Page 89: ...Base and Pit Cover A Bracket G Ground wire EA B Fire resistant putty H Base of enclosure panel C Calking plugs any opening I Grounding bar D Pit cover plugs any opening J Bracket ground E Panel suppor...

Page 90: ...of wiring and sequences before turning the power on NOTICE Select a main circuit power supply with a capacity larger than that of the drive to be connected Inputs and outputs of the drive main circuit...

Page 91: ...0 22 to 100 60 Ground EA M8 8 9 to 10 8 5 5 to 14 058 1 58 I O R S T U V W M10 18 0 to 23 0 22 to 100 80 Ground EA M8 8 9 to 10 8 5 5 to 14 077 1 77 I O R S T U V W M10 18 0 to 23 0 38 to 100 125 Gro...

Page 92: ...to 39 5 150 to 325 600 Ground EA M16 78 5 to 98 0 150 to 325 550 1 550 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 600 1 600 I O R S T U V W M16 78 5 to 98 0...

Page 93: ...to 100 Ground EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to...

Page 94: ...o 23 0 38 to 100 125 Ground EA M8 8 9 to 10 8 5 5 to 38 115 115 I O R S T U V W M10 18 0 to 23 0 38 to 100 150 Ground EA M8 8 9 to 10 8 22 to 60 125 125 I O R S T U V W M10 18 0 to 23 0 38 to 100 150...

Page 95: ...V W M12 31 5 to 39 5 150 to 325 600 Ground EA M16 78 5 to 98 0 150 to 325 575 1 575 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 625 1 650 I O R S T U V W M16...

Page 96: ...d EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 22 to 60...

Page 97: ...23 0 22 to 100 Ground EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8...

Page 98: ...and W Confirm that the motor rotates in the forward direction on execution of the forward Run command If the motor rotates in reverse check the codes of the drive output terminals and the motor input...

Page 99: ...able 3 9 Contact Input and Output Terminals Type Terminal Signal Name Signal Level Terminal Function Analog input terminals L1 Speed frequency reference 4 to 20 mA DC 0 to 60 Hz Speed frequency refere...

Page 100: ...circuit Option N O contact relay output Single phase 220 Vac 10 A 24 Vdc 10 A MC_ON signal Output in response to Drive Ready 28 27 N C contact relay output Single phase 220 Vac 10 A 24 Vdc 10 A 28 L47...

Page 101: ...Wire Type Analog input and output terminals L1 to L9 M3 5 0 8 to 1 0 0 5 to 2 2 1 25 Shielded twisted pair wire 1 Contact input and output terminals 1 to 45 M3 5 0 8 to 1 0 0 5 to 2 2 1 25 Insulated...

Page 102: ...uit separate it from the main circuit wiring terminals R S T U V and W and other power lines Improper grounding could result in drive malfunction NOTICE Insulate the shielded wires of the drive e g wi...

Page 103: ...press the effect of electrical interference USB Repeaters with Confirmed Functionality USB2 EXA50 ELECOM KB USB R205 Sanwa Supply After connecting the drive to a PC Yaskawa DriveWizard Plus MV can be...

Page 104: ...Example In some cases external signals other than the configuration signals of the drive are required as a condition for the drive to run In such cases in addition to the ready conditions stated abov...

Page 105: ...ring work check that all wiring has been completed Do not perform a buzzer check on control circuits Confirm the following items All wiring is correct No foreign matter or unnecessary screws remain Th...

Page 106: ...3 9 Wiring Check 106 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 107: ...tor and how to program the drive for initial operation 4 1 SECTION SAFETY 108 4 2 USING THE DIGITAL OPERATOR 109 4 3 THE DRIVE AND PROGRAMMING MODES 113 4 4 START UP FLOWCHARTS 120 4 5 POWERING UP THE...

Page 108: ...ures at the Machine Do not forget to include an emergency stop circuit in the application Failure to comply could result in serious injury or death A communication error between the digital operator k...

Page 109: ...between LOCAL and REMOTE set parameter o2 01 to 0 ESC Key Returns to the previous display Moves the cursor one space to the left Pressing and holding this button will return to the Frequency Reference...

Page 110: ...nput of the drive COM Displayed when the frequency reference is assigned to the drive s MEMOBUS Modbus Communication Inputs of the drive OP Displayed when the frequency reference is assigned to an dri...

Page 111: ...en the operator is selected for Run command and frequency reference control LOCAL When a device other than the operator is selected for Run command and frequency reference control REMOTE During run Du...

Page 112: ...drive cannot operate the motor 3 Flashing characters are shown as 4 X characters are used as examples in this manual The digital operator will display the actual setting values 5 The frequency refere...

Page 113: ...e the user can edit and verify parameter settings and perform Auto Tuning When the drive is in Programming Mode it will not accept a Run command unless b1 08 is set to 1 Table 4 4 describes the functi...

Page 114: ...nitor Display Lists the monitor parameters U parameters available in the drive Programming Mode Verify Menu Lists all parameters that have been edited or changed from default settings Refer to Verifyi...

Page 115: ...cy reference To have the drive accept changes to the frequency reference as soon as changes are made without requiring the ENTER key set o2 05 to 1 n Programming Mode Details The following actions are...

Page 116: ...y reference from the control circuit terminals to the digital operator Figure 4 7 Figure 4 7 Setup Group Example 1 To edit a parameter set value go to the right steps To confirm the parameter list dis...

Page 117: ...ameters have been changed from their default settings Operating Procedure LCD Display 1 Press and hold to display the frequency reference screen 2 Press or to display the Parameter Setting Mode screen...

Page 118: ...machinery Switch the operation between LOCAL and REMOTE using the key on the digital operator or via a digital input Note 1 After selecting LOCAL the LO RE light will remain lit 2 The drive will not...

Page 119: ...ailability depends on the control mode set in A1 02 some parameters listed above may not be accessible in all control modes No Name No Name A1 02 Control Method Selection E1 05 Maximum Voltage A1 06 A...

Page 120: ...A 1 Parallel operation of multiple motors by V f control 121 A 2 High performance operation using Open Loop Vector OLV or Closed Loop Vector CLV induction motor control 122 START Install and wire the...

Page 121: ...setup for V f Control without PG feedback Figure 4 9 Figure 4 9 Parallel Operation of Multiple Motors by V f Control From Flowchart A Run the motor without load check the rotation direction and opera...

Page 122: ...parameter F1 05 PG1 Rotation Direction Setting to switch the direction of the PG to match the motor direction Figure 4 10 High Performance Operation Using OLV or CLV Figure 4 10 1 Ensure that the bra...

Page 123: ...300 V 50 Hz 5 or 60 Hz 5 4 kV class Three phase 4160 V 60 Hz 5 6 kV class Three phase 6600 V 50 Hz 5 or 60 Hz 5 11 kV class Three phase 11000 V 50 Hz 5 or 60 Hz 5 Confirm that the input terminals R S...

Page 124: ...le Motors by V f Control on page 121 or Subchart A 2 High Performance Operation Using OLV or CLV on page 122 for details on Auto Tuning processes and selections Table 4 7 Input Data for Auto Tuning fo...

Page 125: ...is nothing dangerous even if the motor starts to turn around It could result in a failure of the drive When the rotational Auto Tuning is performed for load connected motor the motor parameter could...

Page 126: ...tween motor 1 and motor 2 H1 16 5 Save the setting by pressing 6 The display automatically returns to the display shown in Step 3 Operating Procedure LCD Display 1 Press to access the motor output pow...

Page 127: ...or Induction Motors The T1 parameters set the Auto Tuning input data for induction motor tuning Note For motors operating in the field weakening range first perform Auto Tuning with the base data Afte...

Page 128: ...tage refers to the voltage needed to operate the motor under no load conditions at rated speed The no load voltage can usually be found in the motor test report available from the manufacturer If no d...

Page 129: ...d speed according to the motor nameplate value n T1 08 PG Number of Pulses Per Revolution T1 01 0 Sets the number of pulses from the PG encoder Set the actual number of pulses for one full motor rotat...

Page 130: ...test run procedure using the digital operator Note Before starting the motor set the frequency reference d1 01 to 6 Hz Operating Procedure LCD Display 1 The control power supply is powered up The init...

Page 131: ...AWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 131 Start Up Programming Operation 4 7 After the motor slows to a stop press to stop running RUN flashes until the motor comes to a complete s...

Page 132: ...uired Do not connect when the main circuit power and control power are ON Check that the motor has come to a complete stop Connect the load and machinery to the motor Fasten all installation screws pr...

Page 133: ...etting the Access Level for User Parameters A1 01 1 allows the user to access only the parameters that have been previously saved as User Parameters This is helpful when displaying only the relevant p...

Page 134: ...tware tool It allows the user to load parameter settings from the Copy Unit onto a PC or from the PC onto a Copy Unit This is useful when managing parameters for various drives or applications Refer t...

Page 135: ...the digital operator for matches The read procedure is described below Note Set o3 02 Copy Allowed Selection to 1 Allowed when performing read functions Setting o3 02 to 0 disables the Copy function...

Page 136: ...4 9 Checking and Saving Parameter Default Values 136 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 137: ...for tuning the drive during a trial run 5 1 SECTION SAFETY 138 5 2 MOTOR PERFORMANCE FINE TUNING 140 5 3 TYPES OF FAULTS ALARMS AND ERRORS 143 5 4 FAULT DETECTION 148 5 5 ALARM DETECTION 162 5 6 OPERA...

Page 138: ...ltage so there will be a risk of serious injury or death The heatsink of the Power Cell can become quite hot during operation and proper precautions should be taken to prevent burns When replacing the...

Page 139: ...le to wire analog input output signals for the control circuit Failure to comply could result in drive malfunction Use shielded twisted pair wires and ground the shield to the ground terminal of the d...

Page 140: ...or torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 Increase the setting if torque is insufficient at speeds below 10 Hz Reduce the setting if motor hunting an...

Page 141: ...Poor motor torque and speed response Motor hunting and oscillation Torque Compensation Primary Delay Time C4 02 Gradually reduce the setting by 2 ms if motor torque and speed response are too slow Gra...

Page 142: ...different ASR proportional gain and integral time settings based on the output frequency 0 0 Hz 0 0 to max output frequency Motor hunting and oscillation ASR Primary Delay Time Constant C5 06 1 Gradua...

Page 143: ...Fault Reset Methods on page 182 for the reset operations Power Cell Faults Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text indicting the sp...

Page 144: ...ut Phase Loss 154 CFA nn OC 1 Overcurrent 150 LIN nn LINK FAULT 1 CCB MB Communication Error Link Fault 155 CFA nn OH 1 IGBT Overheating 150 oFA00 Option Card Connection Error at Option Port CN5 A 155...

Page 145: ...High Slip Braking oL 158 TME2 Transformer Temperature DI Fault 160 OOV Output Overvoltage 158 TME3 Transformer Temperature Sensor Disconnection 160 oPr External Digital Operator Connection Fault 158 U...

Page 146: ...f Data Setting Error 172 oPE05 Run Command Frequency Reference Source Selection Error 171 oPE15 Torque Control Setting Error 173 oPE06 Control Method Selection Error 171 oPE18 Online Tuning Parameter...

Page 147: ...Settings flashing 179 ndAT Model Voltage Class Capacity Mismatch 180 CPEr Control Mode Mismatch 179 rdEr Error Reading Data 180 CPyE Error Writing Data 179 rEAd Reading Parameter Settings flashing 180...

Page 148: ...the magnetic contactor is identified as a source of electrical interference install a surge protector to the MC coil Use only recommended cables or other shielded line Ground the shield on the contro...

Page 149: ...lt Replace the cell control board Current detection circuit fault Replace the current detection circuit Digital Operator Display Fault Name CFA nn CUV Undervoltage The P side or N side voltage in the...

Page 150: ...eter setting error Check the parameter settings Digital Operator Display Fault Name CFA nn OH1 IGBT Overheating 1 A thermistor temperature has exceeded the protection level Cause Possible Solutions Co...

Page 151: ...Data Error There is an error in the data saved to EEPROM Cause Possible Solutions There is an error in EEPROM control circuit Cycle control power to the drive If the problem continues replace the con...

Page 152: ...ion Card External Fault An external fault condition is present Cause Possible Solutions An external fault was received from the PLC and F6 03 was set to a value other than 3 alarm only the drive conti...

Page 153: ...Operator Display Fault Name FAn Fan Fault A cooling fan error has been detected by a signal from the fan fault detection board FFB Cause Possible Solutions Cooling fan fault Set the cooling fan ON OF...

Page 154: ...longer than the time set to L2 42 Cause Possible Solutions Excessive rise of the power supply voltage Check if the power supply is appropriate Adjust the power supply voltage of the main circuit for...

Page 155: ...CN5 A Cause Possible Solutions An option card of the same type is already installed in option port CN5 B or CN5 C Connect the option card properly Except for PG options only one of each option card t...

Page 156: ...C01 Option Card Fault at Option Port CN5 C Cause Possible Solutions The option card installed in port CN5 C has been changed while operating Turn the control power off and reconnect the option card Ch...

Page 157: ...nameplate Check the value set for the motor rated current E2 01 Speed Search related parameters are set incorrectly Check values set to Speed Search related parameters Adjust the Speed Search current...

Page 158: ...to the maximum value Digital Operator Display Fault Name OOV Output Overvoltage The output voltage of the drive has exceeded the output overvoltage detection level in L8 63 for longer than the time se...

Page 159: ...age detection circuit Commercial synchronous switching is not completed within the time limit n7 76 Check that the switching command and switching answers are operating correctly Review the command se...

Page 160: ...ault Name UL3 Undertorque Detection 1 The current has fallen below the minimum value set for torque detection L6 02 for longer than the allowable time L6 03 Cause Possible Solutions Parameter settings...

Page 161: ...aker if it has reached the end of its service life or has failed Maintenance settings are performed in o4 07 There is an error in the in rush prevention panel control power Check that there are no wir...

Page 162: ...faulty wiring Correct the wiring Check for disconnected cables and short circuits Repair as needed Yes The communication option is damaged If there are no problems with the wiring and the fault conti...

Page 163: ...e cable has a signal Replace the communications cable Digital Operator Display Minor Fault Name CrST Cannot Reset A fault reset command was entered while the Run command was still present Cause Possib...

Page 164: ...EF7 External Fault input terminal External fault contact input terminal 7 EF8 External Fault input terminal External fault contact input terminal 8 EF9 External Fault input terminal External fault co...

Page 165: ...uit is damaged Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Minor...

Page 166: ...C1 01 through C1 08 A general purpose motor is driven below the rated speed with too high load Reduce the load Increase the speed If the motor is supposed to operate at low speeds either increase the...

Page 167: ...nical weakening Yes Digital Operator Display Minor Fault Name oS Overspeed for Control Mode with PG The motor speed feedback exceeded the F1 08 setting Cause Possible Solutions Minor Fault Output H2 1...

Page 168: ...ected signal line If the problem occurs at a low temperature for example immediately after applying power contact Yaskawa or your nearest sales representative Digital Operator Display Minor Fault Name...

Page 169: ...Gauges and Tightening Torques on page 91 for details There is a problem with the drive input power voltage Lower the voltage of the drive input power so it is within the limits listed in the specific...

Page 170: ...been an attempt to set the motor rated current in E2 01 to a value lower than the no load current set in E2 03 Set the E2 01 value higher than the E2 03 value If E2 01 must be set to a value lower th...

Page 171: ...setting for executing a Run command or frequency reference from communication option card input is not correct Cause Possible Solutions Frequency reference is assigned to an option card b1 01 3 and an...

Page 172: ...06 Correct parameter settings so that C4 02 is less than C4 06 Note Use U1 18 to find which parameters are set outside the specified setting range Other errors are given precedence over oPE08 when mu...

Page 173: ...and L3 04 2 or L3 04 5 Correct the settings of b7 01 d5 01 H1 L3 04 and n5 01 Digital Operator Display Error Name oPE18 Online Tuning Parameter Setting Error Parameters that control Online Tuning are...

Page 174: ...nt exceeded 80 Digital Operator Display Error Name End2 Motor Iron Core Saturation Coefficient Error detected only during Rotational Auto Tuning and displayed after Auto Tuning is complete Cause Possi...

Page 175: ...or data entered during Auto Tuning was incorrect Check that the motor data entered to T1 parameters matches motor nameplate input before Auto Tuning Enter the correct information and restart Auto Tun...

Page 176: ...and the setting of F1 05 Digital Operator Display Error Name Er 11 Motor Speed Fault detected only during Rotational Auto Tuning Cause Possible Solutions Torque reference is too high during the accel...

Page 177: ...1 to 5 Red Lit when a phase V rank 1 to 5 Power Cell fault occurs PH_C RANK1 to 5 Red Lit when a phase W rank 1 to 5 Power Cell fault occurs BYPS RANK1 to 5 Red Lit when a fault occurs in a rank 1 to...

Page 178: ...d Lit when the DC bus bar voltage Vpc is 50 V or higher CHARGE2 Red Lit when the DC bus bar voltage Vcn is 50 V or higher Never touch the Power Cell while any of these LED indicators are lit The LED i...

Page 179: ...e drive and the control mode already set to the drive do not match Check the control mode for the parameters that are to be loaded onto the drive and the control mode set to the drive to which those p...

Page 180: ...eter Settings flashing Cause Possible Solutions Displayed while the parameter settings are being read onto the USB Copy Unit This is not an error Digital Operator Display Error Name vAEr Voltage Class...

Page 181: ...in U2 02 Previous Fault Information on drive status when the fault occurred such as the frequency current and voltage can be found in U2 03 through U2 31 Refer to Viewing Fault Trace Data After Fault...

Page 182: ...monitored differ depending on the control mode No After the Fault Occurs Procedure Method 1 After remove the cause of the fault restart the drive and reset the fault Press the RESET key on the digital...

Page 183: ...rence from Drive or Motor Cables When the Drive is Powered On 187 Connected Machinery Vibrates When Motor Rotates Unexpected Interference from Connected Machinery 187 Oscillation or Hunting 187 PID Ou...

Page 184: ...et b1 02 so that it corresponds with the correct Run command source 0 Digital operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Option card There is faulty wiring i...

Page 185: ...motor the motor will overheat as it exceeds its rated torque value for an extended period of time Keep in mind that the motor also has a short term overload rating in addition to the possible solutio...

Page 186: ...Tuning Calculate motor data and reset motor parameters Incorrect frequency reference setting Check the analog input terminal settings Analog input terminal L1 is set for frequency gain H3 02 is set to...

Page 187: ...ntrol parameters b5 in the separate FSDrive MV1000 Parameter Guide TOEP C710687 03 The frequency reference is assigned to an external source and the signal is noisy Ensure that electrical interference...

Page 188: ...njection Braking time at stop b2 04 The stopping method is set so that the drive coasts to stop Set b1 03 Stopping Method Selection to 0 or 2 Cause Possible Solutions Frequency reference is set within...

Page 189: ...ibes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 190 6 2 INSPECTION 192 6 3 PERIODIC MAINTENANCE...

Page 190: ...l may show the drive without covers or safety shields to show details Be sure to reinstall covers or shields before operating the drive and run the drive according to the instructions described in thi...

Page 191: ...someone with a thorough knowledge of drive installation adjustment and repair Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is...

Page 192: ...uctuations in the AC supply or load Excessive vibration or shock loading Atmospheres containing dust metal dust salt sulfuric acid or chlorine Poor storage conditions Perform the first equipment inspe...

Page 193: ...er Panel Power Cell Panel Entire transformer and Power Cell panel Megger check between the main circuit terminals and ground terminal 194 Check for loose screws bolts or connectors 194 Check for damag...

Page 194: ...re Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in serious injury or death by fire due to overheating of electrical connections Loose...

Page 195: ...temperature of the drive will rise abnormally Check the air filter for dirt and dust at each periodic inspection and clean it with neutral detergent every six months n Board Check the following items...

Page 196: ...nance Monitors that keep track of component wear This feature provides advance maintenance warning and eliminates the need to shut down the entire system for unexpected problems The drive allows the u...

Page 197: ...Monitor is not reset the drive will not have the correct value of the performance life for the new component Parameter Component Contents U4 03 Cooling Fan Displays the accumulated operation time of t...

Page 198: ...repair NOTICE Damage to Equipment Observe electrostatic discharge procedures ESD when handling the drive or circuit boards Failure to comply could result in ESD damage to the drive circuitry NOTICE D...

Page 199: ...7 02B FSDrive MV1000 Instructions 199 Periodic Inspection Maintenance 6 Figure 6 2 Figure 6 2 Replacing the Battery A Control board D Battery B Battery alarm LED indicator E Battery connector CN24 C B...

Page 200: ...with multiple cooling fans replace all of the fans when performing maintenance to ensure maximum product performance life u Models and Number of Cooling Fans Used Table 6 5 Models and Number of Coolin...

Page 201: ...750W 2 C CB200 S3G250 BC54 01 169W 4 S3G250 BC54 01 169W 3 C CB260 S3G400 KC22 51 375W 2 S3G400 KC22 51 375W 2 C CB330 S3G500 AM56 21 750W 3 3 C CB400 C CB520 S3G500 AM56 21 750W 2 C CB650 4 3 4 200 2...

Page 202: ...G250 BC54 01 169W 2 F FB050 F FB070 3 F FB100 S3G500 AM56 21 750W 2 F FB140 3 F FB200 S3G400 KC22 51 375W 2 F FB260 3 3 F FB330 4 S3G500 AM56 21 750W 3 F FB400 F FB520 F FB650 5 5 11 200 220 50 60 H H...

Page 203: ...the CHARGE indicator LED is extinguished before servicing and remove control power To prevent electric shock wait for at least the time specified on the warning label after all indicators are OFF and...

Page 204: ...y could result in serious injury or death The drive should be installed wired repaired inspected or serviced by personnel with a thorough knowledge of medium voltage drive installation adjustment and...

Page 205: ...Power Cell from falling are removable Insert the rails according to the position of the Power Cell A Drive D Fix the lifter at the appropriate height for the Power Cell B Power Cells E Pull the Power...

Page 206: ...a Power Cell 4 Connect the three phase input wiring to the input terminals L1 L2 L3 and connect the wiring to the output terminals T1 T2 5 Connect the fiber optic cable to the cell control board CCB F...

Page 207: ...BC 61511 7 For Power Cells 330 A JEBC 61511 8 For Power Cells 400 A JEBC 61511 9 For Power Cells 520 A JEBC 61511 A For Power Cells 650 A Voltage detection board VDB JEBC 61912 Common to all capacitie...

Page 208: ...able power supply and step up transformer to apply voltage Increase the voltage gradually over two to three minutes and continue to apply the voltage for at least one hour with no load Refer to When U...

Page 209: ...o terminals L1 L2 and L3 2 Gradually increase the voltage from 0 to 440 Vac Note If there has been no voltage application for two years or longer gradually increase the voltage over 2 to 3 minutes Whe...

Page 210: ...6 7 Spare Parts 210 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 211: ...7 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 211 Options This chapter describes the options that can be used with this drive 7 1 SECTION SAFETY 212 7 2 OPTIONS 213...

Page 212: ...or death Do not allow unqualified personnel to perform work on the drive Failure to comply could result in serious injury or death The drive should be installed wired repaired inspected and have its p...

Page 213: ...on DeviceNet Technical Manual SIEP C710687 04 PROFIBUS DP Interface SI P3 Connects to a PROFIBUS DP network Using this communications protocol it is possible to run and stop the drive set and referenc...

Page 214: ...output on detecting opening Type Name Function Reference Manual Maintenance 1 Contact Yaskawa for details on availability 2 Contact Yaskawa for documentation DriveWizard Plus MV DriveWizard Plus MV is...

Page 215: ...A ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 215 Specifications This chapter describes the specifications and derating method for the drive A 1 MODEL SPECIFIC SPECIFICATIONS 216 A 2 DRIVE S...

Page 216: ...50 2500 2750 Output Rating Rated Output Current A 52 68 80 93 102 115 135 160 180 205 220 280 330 390 440 505 550 600 Rated Output Voltage V Three phase 2400 V sine wave proportional to input voltage...

Page 217: ...2 Item Specifications Model CIMR MV2 F F 035 050 070 100 140 200 260 330 400 520 650 Nominal Capacity kVA 1 Output not guaranteed at 10 and lower 2 CE marking conforming products are 230 V specificat...

Page 218: ...ntrol Speed torque control switch Momentary power loss compensation Speed search Overtorque detection Torque limit 17 step speed max Accel decel time switch S curve accel decel Auto tuning rotational...

Page 219: ...pendix B YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 219 Standards Compliance This appendix explains the guidelines and criteria for maintaining CE standards B 1 EUROPEAN STANDARDS 2...

Page 220: ...n IP40 protection level Install the panel in a closed electrical room Handling of this drive must be done by authorized personnel only The drive s noise level is more than 70 dB so measures must be ta...

Page 221: ...will be tripped when the doors are open n Dimensions Dimensions and approximate masses of CE marking conforming products are shown below Table B 1 Drive Dimensions and Approximate Masses Figure B 2 Fi...

Page 222: ...B 1 European Standards 222 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions...

Page 223: ...IGURATION 224 C 2 COMMUNICATION SPECIFICATIONS 225 C 3 CONNECTING TO A NETWORK 226 C 4 MEMOBUS MODBUS SETUP PARAMETERS 228 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 231 C 6 COMMUNICATIONS TIMING 232 C 7...

Page 224: ...d a maximum of 255 slaves The drive has slave functionality only meaning that serial communication is normally initiated from the master and responded to by the slaves The address or node for each sla...

Page 225: ...Table C 1 MEMOBUS Modbus communications Specifications Item Specifications Interface RS 485 Communications Cycle Asynchronous Start stop synchronization Communication Parameters Communication Speeds A...

Page 226: ...Refer to Table 3 5 for detailed wires 2 Check or set the termination resistor selection at all slaves Use the description in Network Termination on page 227 for slaves that are drives 3 Switch the po...

Page 227: ...tting of DIP switch S1 To set the DIP switch on the terminal board use an appropriate sized tool with a tip of approximately 8 mm in width Figure C 3 Figure C 3 Serial Communications Terminal and DIP...

Page 228: ...be cycled to enable the new setting n H5 03 Communication Parity Selection Sets the parity used for MEMOBUS Modbus communications Note After changing this parameter the control power must be cycled t...

Page 229: ...Figure C 4 Figure C 4 Drive Transmit Wait Time Setting n H5 07 RTS Control Selection Enables or disables RTS control Setting 0 Disabled RTS is always on Setting 1 Enabled RTS switches while sending Us...

Page 230: ...value changes become effective immediately without the need to send an Enter command n H5 12 Run Command Method Selection Selects the type of sequence used when the Run command source is set to MEMOBU...

Page 231: ...cations are both linked by an OR operation Controlling the Drive To start and stop the drive or set the frequency reference using MEMOBUS Modbus communications an external reference must be selected a...

Page 232: ...it will process the data received and wait for the time set in H5 06 until it responds Increase H5 06 if the drive response causes data loss in the master Figure C 6 Figure C 6 Minimum Response Wait...

Page 233: ...contains The data length changes depending on the command details A drive MEMOBUS Modbus register always has a data length of two bytes Therefore data written into drive registers must also always ha...

Page 234: ...escription Calculation Overflow Initial Value FFFFH 1111 1111 1111 1111 Function Code 03H 0000 0000 0000 0011 Address 02H 0000 0000 0000 0010 XOR w result 1000 0001 0011 1101 XOR w initial value 1111...

Page 235: ...able shows a message example when performing a loopback test with the slave 1 drive Command Message Response Message normal Response Message fault Slave Address 02H Slave Address 02H Slave Address 02H...

Page 236: ...0 0 Hz for the slave 1 drive If parameter values are changed using the Write command depending on the setting of H5 11 an Enter command will be necessary to activate the data or save them Refer to H5...

Page 237: ...lti Function Input 11 bit F Multi Function Input 12 0002H Frequency Reference Units are determined by parameter o1 03 unsigned 0003H Output voltage gain Unit 0 1 Range 20 2 0 to 2000 200 0 Default whe...

Page 238: ...2 Torque reference torque limit input enables the setting from MEMOBUS Modbus bit 3 Torque compensation input enables the setting from MEMOBUS Modbus bit 4 to B Reserved bit C Enable Terminal Input 5...

Page 239: ...Feedback Loss FbL Excessive PID Feedback FbH bit 7 External Fault EF0 to EF16 bit 8 CPF Hardware Fault includes oF bit 9 Motor Overload oL1 Overtorque 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bi...

Page 240: ...t 0 Contact Input 1 Closed bit 1 Contact Input 2 Closed bit 2 Contact Input 3 Closed bit 3 Contact Input 4 Closed bit 4 Contact Input 5 Closed bit 5 Contact Input 6 Closed bit 6 Contact Input 7 Closed...

Page 241: ...0 1 units 0033H Reserved 0034H Product Code 1 ASCII Product Type 0035H Product Code 2 ASCII Region Code 0036H 0037H Reserved 0038H PID Feedback 0 1 units unsigned 100 max output frequency 0039H PID In...

Page 242: ...contains ASCII code of the option card DI A3 0001H DO A3 0002H AI A3 0003H AO A3 0004H PG B3 0011H PG X3 0012H Communication Option Register contains ASCII code of 1st and 3rd digit of the option car...

Page 243: ...bUS bit 2 3 Reserved bit 4 Control Fault CF bit 5 Reserved bit 6 Option Card External Fault EF0 bit 7 PID Feedback Loss FbL bit 8 Undertorque Detection 1 UL3 bit 9 Undertorque Detection 2 UL4 bit A Hi...

Page 244: ...bit 7 Optional Power Supply Error 24V bit 8 to B Reserved bit C External Fault at contact input terminal 13 EF13 bit D External Fault at contact input terminal 14 EF14 bit E External Fault at contact...

Page 245: ...L bit 7 Excessive PID Feedback FbH bit 8 Reserved bit 9 Drive Disabled dnE bit A PG Hardware Fault PGoH bit B to F Reserved 00CBH Alarm Contents 5 bit 0 to 3 Reserved bit 4 Cooling Fan Maintenance Tim...

Page 246: ...tch dog Error CPF33 bit 2 ASIC Power Clock Error CPF34 bit 3 to 7 Reserved bit 8 Control Circuit Error CPF40 bit 9 Control Circuit Error CPF41 bit A Control Circuit Error CPF42 bit B Control Circuit E...

Page 247: ...bit 3 4 Reserved bit 5 A D Conversion Fault oFb05 bit 6 Option Response Error oFb06 bit 7 to F Reserved 00DDH oFb1x Contents CN5 B bit 0 Option RAM Fault oFb10 bit 1 Option Operation Mode Fault SLMOD...

Page 248: ...served 00E3H oFC3x Contents CN5 C bit 0 Comm ID Error oFC30 bit 1 Model Code Error oFC31 bit 2 Sumcheck Error oFC32 bit 3 Comm option timeout waiting for response oFC33 bit 4 MEMOBUS Timeout oFC34 bit...

Page 249: ...CPF31 0008H Overvoltage 1 CFA OV 00A1H ASIC Start p Error CPF32 0009H IGBT Overheating CFA OH 00A2H Watch dog Error CPF33 000AH IGBT Overheating 1 CFA OH1 00A3H ASIC Power Clock Error CPF34 000BH Mot...

Page 250: ...Frame Error oFb13 0052H Node Setup Fault nSE 0214H Drive Receive Abort Error oFb14 0054H Transformer Temperature Fault TME 0215H Option Receive CRC Error oFb15 0055H Transformer Temperature Fault 1 T...

Page 251: ...erminal 5 EF5 0036H Capacitor Maintenance Time LT 2 000CH External Fault at contact input terminal 6 EF6 0039H External Fault at contact input terminal 1 EF1 000DH External Fault at contact input term...

Page 252: ...nter command is not required when writing registers 0000H to 001FH Changes to those registers take effect immediately independent of the setting in parameter H5 11 Register No Description 0900H Writes...

Page 253: ...ause 01H Function Code Error Attempted to set a function code from a master other than 03H 08H and 10H 02H Register Number Error A register number specified in the command message does not exist Attem...

Page 254: ...munications Enter Function Selection 230 Communications Timing 232 Comparing Parameter Settings Flashing vrFy 180 Connecting to a PC 103 Contact Input and Output Terminals 99 Contact Input Selection E...

Page 255: ...mmand Input Error EF 163 Frequency Control Accuracy 218 Frequency Control Range 218 Function Code 233 G GF 154 Ground Fault GF 154 Grounding 98 H High slip Braking 158 High slip Braking oL 158 High Sl...

Page 256: ...E05 171 oPE06 171 oPE07 172 oPE08 172 oPE09 172 oPE10 172 oPE15 173 oPE18 173 Open Loop Vector Control OLV 28 Setup Flowchart 122 Operator Programming Error 170 Operator Programming Error Displays 146...

Page 257: ...N LED Status and Meaning 111 RUN Light 109 S Scope of Warranty 22 SE 168 SEr 159 Serial Communications Terminal and DIP Switch S2 227 Setup Group 116 Displaying the Setup Group screen 119 Setup Group...

Page 258: ...FyE 180 Viewing Fault Trace Data 181 Voltage Class Capacity Mismatch vAEr 180 Voltage Unbalance VUB 161 169 vrFy 180 VUB 161 169 V f Control Mode Setup Flowchart 121 V f Control V f 28 V f Data Settin...

Page 259: ...tion Revision Number Section Revised Content October 2013 All Revision Reviewed and corrected entire documentation Appendix C Addition MEMOBUS Modbus Communications Back cover Revision Address March 2...

Page 260: ...YASKAWA ELECTRIC INDONESIA Menara Anugrah Lantai 1 Kantor Taman E 3 3 JI Mega Kuningan Lot 8 6 8 7 Kawasan Mega Kuningan Jakarta Indonesia Phone 62 21 57941845 Fax 62 21 57941843 http www yaskawa com...

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