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13  Troubleshooting

YASKAWA ELECTRIC

 

SIEP C730600 58A 1000-Series Option SI-EN3 Technical Manual

 EN 49

13

Troubleshooting

Drive-Side Error Codes

Drive-side error codes appear on the drive digital operator. Causes of the errors and corrective actions are listed in 

Table 15

. For additional error codes that may appear on the drive digital operator, refer to the drive Technical Manual.

Faults

Both bUS (option communication error) and EF0 (External fault input from the option) can appear as an alarm or as a 
fault. When a fault occurs, the digital operator ALM LED remains lit. When an alarm occurs, the ALM LED flashes.

If communication stops while the drive is running, use the following questions as a guide to help remedy the fault:

• Is the option properly installed?
• Is the communication line properly connected to the option? Is it loose?
• Is the controller program working? Has the controller/PLC CPU stopped?
• Did a momentary power loss interrupt communications?

Table 15  Fault Display and Possible Solutions

LED Operator Display

Fault Name

bUS

Option Communication Error

• After establishing initial communication, the connection was lost
• Only detected when the run command or frequency reference is assigned to the option 

(b1-01 = 3 or b1-02 = 3)

Cause

Possible Solution

Master controller (PLC) has stopped 
communicating

• Check that power is supplied to the PLC
• Check that PLC is not in program mode

Communication cable is not connected properly

• Check for faulty wiring
• Correct any wiring problems

A data error occurred due to noise

• Inspect items that can minimize the effects of electrical noise
• Counteract noise in the control circuit, main circuit, and ground wiring
• If a magnetic contactor is identified as a source of noise, install a surge absorber to the 

contactor coil

• Make sure the cable used meets the EtherNet/IP requirements
• Make sure the option ground wire is connected between option FE terminal and the drive 

ground terminal connected to earth ground

Option is damaged

If there are no problems with the wiring and the error continues to occur, replace the option.

Connection Time-out

• The option Requested Packet Interval (RPI) timer timed out
• Make sure that RPI time is set properly

Duplicate IP Address

Check if the option shares IP Address with at least one other node.
Check the setting values of F7-01 to F7-04.

LED Operator Display

Fault Name

EF0

Option Card External Fault
The alarm function for an external device has been triggered.

Cause

Corrective Action

An external fault is being sent from the upper 
controller (PLC)

• Remove the cause of the external fault
• Reset the external fault input from the PLC device

Problem with the PLC program

Check the program used by the PLC and make the appropriate corrections.

PLC is in the Idle Mode.

• Set the PLC to the Run Mode.
• Set the drive parameter F6-54 to 0 (Enabled) not to detect errors while the PLC is in the Idle 

Mode.

LED Operator Display

Fault Name

oFA00

Option Card Connection Error (CN5-A)
Option is not properly connected.

Cause

Possible Solution

Non-compatible option connected to the drive

Connect an option that is compatible with the drive.

Summary of Contents for 1000-Series

Page 1: ...1000 Series Option Technical Manual MANUAL NO SIEP C730600 58A To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user rece...

Page 2: ...e prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qua...

Page 3: ...W 6 3 RECEIVING 7 4 OPTION COMPONENTS 8 5 INSTALLATION PROCEDURE 10 6 RELATED DRIVE PARAMETERS 16 7 CONFIGURING MESSAGING 19 8 OUTPUT ASSEMBLIES DRIVE CONSUMES 20 9 INPUT ASSEMBLIES DRIVE PRODUCES 27...

Page 4: ...the SI EN3 option Terms Registered Trademarks EtherNet IP is a trademark of the ODVA All trademarks are the property of their respective owners SI EN3 Option Yaskawa AC Drive 1000 Series Option SI EN3...

Page 5: ...ding to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is...

Page 6: ...programmable controllers and computers to a network EtherNet IP is a simple networking solution that reduces the cost and time to wire and install factory automation devices while providing interchang...

Page 7: ...does not function properly Option Package Components Table 2 Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size 1 is required to install the...

Page 8: ...pplied A Connector CN5 1 The ground wire provided in the option shipping package must be connected during installation 2 Refer to Option LED Display on page 9 for details on the LEDs E Ground terminal...

Page 9: ...ing Status Remarks Color Status MS OFF Power supply OFF Power is not being supplied to the drive Green ON Option operating The option is operating normally Green Flashing Option initializing The optio...

Page 10: ...inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to...

Page 11: ...r reference Figure 2 Figure 2 Drive Components with Option Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure...

Page 12: ...ltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off 1 Shut off power t...

Page 13: ...K using one of the remaining provided screws H Connect the other end of the ground wire I to the remaining ground terminal and installation hole on the option B using the last remaining provided screw...

Page 14: ...r Note Separate communication cables from main circuit wiring and other electrical lines Figure 7 Figure 7 Wire Routing Examples 6 Connect the Ethernet communication cable to the option modular connec...

Page 15: ...en replacing the covers 8 Set drive parameters in Table 6 for proper option performance EDS Files For easy network implementation of drives equipped with the option an EDS file can be obtained from U...

Page 16: ...Sets the condition for external fault detection EF0 0 Always detected 1 Detected only during operation Default 0 Range 0 1 F6 03 3A4 Stopping Method for External Fault from the Communication Option De...

Page 17: ...3E0 7 Gateway Address 4 Sets the static fixed Gateway address Parameter F7 12 sets the fourth most significant octet Default 1 Range 0 to 255 F7 13 3F1 Address Mode at Startup Selects how the option...

Page 18: ...rence of the drive via the master device set b1 01 to 3 or set the Net Reference bit in the assemblies or AC DC Object 2 If F6 01 is set to 3 the drive will continue to operate when a fault is detecte...

Page 19: ...Torque Control Output Output 6 21 70 46 Basic Speed Control Input Input 4 27 71 47 Extended Speed Control Input Input 4 27 72 48 Speed and Torque Control Input Input 6 28 73 49 Extended Speed and Tor...

Page 20: ...d Run Fault Reset Fault Reset 0 to 1 transition Fault Reset Speed Reference Speed Command Sets drive speed reference Speed reference data Frequency reference 2SS SS Speed scale Setting range 0 to 0xFF...

Page 21: ...d Forward Run Command 0 Stop 1 Forward Run Fault Reset Fault Reset 0 to 1 transition Fault Reset Speed Reference Speed Command Sets drive speed reference Speed reference data Frequency reference 2SS S...

Page 22: ...Speed Command Sets drive speed reference Speed reference data Frequency reference 2SS SS Speed scale Setting range 0 to 0xFFFF For example when setting a reference of 4096 with a speed scale of 2 Spee...

Page 23: ...0 Terminal S3 Function H1 03 OFF 1 Terminal S3 Function H1 03 ON Multi Function Input 4 Terminal S4 Function Input 0 Terminal S4 Function H1 04 OFF 1 Terminal S4 Function H1 04 ON Multi Function Input...

Page 24: ...status can be read explicitly through Class 4 Instance 0xA6 Attribute 0x64 This will return 20 Bytes with each dynamic parameter in Assembly 116 having a Byte dedicated to its extended error status R...

Page 25: ...t 12 Multi Function Input 11 Multi Function Input 10 Multi Function Input 9 10 NetCtrl NetRef 11 12 Analog Output 1 Low Byte 13 Analog Output 1 High Byte 14 Analog Output 2 Low Byte 15 Analog Output 2...

Page 26: ...2 01 is set to F Multi Function Photo Coupler 1 Terminal P1 0 P1 OFF 1 P1 ON This function is enabled only when H2 02 is set to F Multi Function Photo Coupler 2 Terminal P2 0 P2 OFF 1 P2 ON This funct...

Page 27: ...eed Actual Actual Drive Speed Monitors drive output frequency Speed actual data Output frequency x 2SS SS Speed scale Range 0 to 0xFFFF For example when output frequency of 1024 with a speed scale of...

Page 28: ...equency of 1024 with a speed scale of 2 Speed actual data 1024 x 22 4096 0x1000 Unit depends on o1 03 Input Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 72 0 Running 1 FWD Faulted 1 2...

Page 29: ...EV Reverse Running 0 Stop or Forward Running 1 Reverse Running Ready Drive Ready 0 Not Ready 1 Ready Ctrl from Net Status of Run command from Network 0 Run command is not from network 1 Run command is...

Page 30: ...Byte Output Assembly Register Number High Byte Output Assembly Register Number High Byte Output Assembly Register Number High Byte Output Assembly Register Number High Byte 0 2 Output Assembly Registe...

Page 31: ...ing 0 Stop 1 Forward or Reverse Running ZSP Zero Speed 0 Running 1 Stop or DC Injection Braking REV Running Reverse Running 0 Not Reverse Running 1 Reverse Running Reset Reset 0 No Reset 1 Reset Speed...

Page 32: ...error status can be read explicitly through Class 4 Instance 0xA6 Attribute 0x64 This will return 20 Bytes with each dynamic parameter in Assembly 166 having a Byte dedicated to its extended error sta...

Page 33: ...Byte 13 Output Current High Byte 14 Terminal A1 Input Low Byte 15 Terminal A1 Input High Byte 16 Main Circuit DC Voltage Low Byte 17 Main Circuit DC Voltage High Byte 18 Error Code Low Byte 19 Error...

Page 34: ...r 42 Assy 166 F7 42 Error Assy 166 F7 41 Error 43 Assy 166 F7 40 Error Assy 166 F7 39 Error Assy 166 F7 38 Error Assy 166 F7 37 Error Assy 166 F7 36 Error Assy 166 F7 35 Error Assy 166 F7 34 Error Ass...

Page 35: ...Drive Speed Monitors drive output frequency Unit depends on o1 03 Unit is not affected by Speed Scale SS Output Current Actual Output Current Monitors drive output current Unit is 0 01 A Unit is not a...

Page 36: ...Sub function code failure 0x02 Register number failure 0x21 Limit check error failure 0x22 Write failure 0x23 Write failure at Uv 0x24 Write failure at busy Dynamic Parameter Byte Containing Extended...

Page 37: ...nufacturer O Word 1 1 4 Revision Software revision for the option O Word Depends on software 1 5 Status Shows the communication status for the drive O Word 0 1 6 Serial Number Option serial number O L...

Page 38: ...US Modbus Message Command Input Assembly O Array 5 Bytes 00 00 00 00 00 151 3 Data Same function as the Standard Status Input Assembly O Array 8 Bytes 00 00 00 00 00 00 00 00 166 3 Data Same function...

Page 39: ...ate Drive Status 2 Not Ready 3 Ready Stopped 4 Enabled Run command present 5 Deceleration to Stop 6 Fault Stop 7 Fault O Byte 3 1 7 Running 1 FWD Forward Running 0 Stop 1 Forward Running O Byte 0 1 8...

Page 40: ...t 5 EF5 20 9000 External Fault 6 EF6 21 9000 External Fault 7 EF7 22 9000 External Fault 8 EF8 24 7310 Overspeed Det oS 25 7310 Speed Deviation dEv 26 7301 PG Open PGo 27 3130 Input Phase Loss PF 28 3...

Page 41: ...ive Mode Drive control mode 0 OLV OLV for PM motors Read only Advanced OLV for PM motors Read only 1 V f control 2 V f control with PG 3 CLV CLV for PM motors Read only O O Byte 0 to 3 0 1 7 Speed Act...

Page 42: ...tting for F7 19 scale of units for torque related data O O Byte 15 to 15 0 1 26 Power Scale 15 to 15 Setting for F7 20 scale of units for power related data O O Byte 15 to 15 0 1 27 Voltage Scale 15 t...

Page 43: ...O O Struct 1 6 Host Name Host Name O O STRING 64 Characters Null Service Code No H Service Name 01 Get Attribute All 0E Get Attribute Single 10 Set Attribute Single Instance ID Attribute Name Name Get...

Page 44: ...the drive to use the changed parameters Reading Enter Command 0x0900 or Accept Command 0x910 will always return a value of 0x0001 Performing a RAM ENTER to Store Register Data Parameter H5 11 is used...

Page 45: ...5 0x7D Always for this Class Object Instance 0x01 Attribute 0x2C Attributes Supported Note 1 Attempting to set a read only parameter results in a EtherNet IP error code of 0x0E Attribute Not Settable...

Page 46: ...browser The embedded web pages include Main page Information Drive Status page Status Monitor and Fault History Network Monitor page Network Monitor Main Page information The embedded main page shows...

Page 47: ...d Fault History The embedded drive status page shows basic I O information and drive state information Figure 10 Figure 11 Drive Status Page View Network Monitor Page Network Monitor The embedded netw...

Page 48: ...king this connection Time out Multiplier The value here specifies the multiplier applied to the expected packet rate API to obtain the value used by the inactivity timer for this connection O2T_RPI Or...

Page 49: ...wiring Correct any wiring problems A data error occurred due to noise Inspect items that can minimize the effects of electrical noise Counteract noise in the control circuit main circuit and ground wi...

Page 50: ...perator Display Fault Name oFb00 Option Fault CN5 B Non compatible option is connected Cause Possible Solution Non compatible option connected to the drive Connect the correct option to CN5 A LED Oper...

Page 51: ...to occur Error Code hex Description Cause Possible Solution 08 Service not supported The service code is incorrect Correct the service code 09 Invalid attribute value The attribute is incorrect Corre...

Page 52: ...pheral Devices chapter of the drive Technical Manual Table 17 Option Installation Compatibility Option 1 When installed in CN5 A the AI A3 and DI A3 options can be used to set the frequency reference...

Page 53: ...ight Connector STP Cat 5e cable Physical Layer Type Isolated Physical Layer TCP Protocol Transformer Isolated IP Address Setting Programmable from drive keypad or network Communication Speed Programma...

Page 54: ...14 Specifications EN 54 YASKAWA ELECTRIC SIEP C730600 58A 1000 Series Option SI EN3 Technical Manual...

Page 55: ...EN 55 YASKAWA ELECTRIC SIEP C730600 58A 1000 Series Option SI EN3 Technical Manual 14 Specifications...

Page 56: ...14 Specifications EN 56 YASKAWA ELECTRIC SIEP C730600 58A 1000 Series Option SI EN3 Technical Manual...

Page 57: ...The revision dates and the numbers of the revised manuals appear on the bottom of the back cover Date of Publication Revision Number Section Revised Content March 2012 First edition MANUAL NO SIEP C7...

Page 58: ...s to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and...

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