Yanmar neoTower, Operation Manual

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2 | RMB/ENERGIE GmbH Operation manual CHP 5.0 - 30.0 | Status 01.2020
Contents
1. Document information . . . . . . . . . . . . . . . . . . 4
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . 4
1.2 Supporting documents . . . . . . . . . . . . . 4
1.3 Safety instructions. . . . . . . . . . . . . . . . 5
1.4 Explanation of symbols . . . . . . . . . . . . . 5
2. Safety information . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Intended use . . . . . . . . . . . . . . . . . . 6
2.2 Authorised target groups . . . . . . . . . . . . 6
2.2.1 Manufacturer . . . . . . . . . . . . . . . . . . . . 6
2.2.2 Operator . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.3 Trained personnel . . . . . . . . . . . . . . . . 6
2.2.4 User . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 General safety instructions . . . . . . . . . . . 7
3. Product information . . . . . . . . . . . . . . . . . . . . 8
3.1 Functional principle . . . . . . . . . . . . . . . 8
3.2 Registering with the energy provider . . . . . . 8
3.3 Modes of operation . . . . . . . . . . . . . . . 8
3.3.1 Ready for e-car charging button . . . . . 8
3.3.2 Summer operation . . . . . . . . . . . . . . . 8
3.3.3 Heat-optimised . . . . . . . . . . . . . . . . . . 8
3.3.4 Electricity-optimised . . . . . . . . . . . . . . 8
3.3.5 Shutdown . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Safety devices. . . . . . . . . . . . . . . . . . 9
3.5 Product variants . . . . . . . . . . . . . . . . . 9
3.6 Product overview . . . . . . . . . . . . . . . 10
3.6.1 Generation unit CHP 5.0 - 7.2 . . . . . 10
3.6.2 Generation unit CHP 11.0 - 20.0 . . . 10
3.6.3 Generation unit CHP 25.0 - 30.0 . . . .11
3.6.4 Control cabinet . . . . . . . . . . . . . . . . . .11
3.6.5 Modem . . . . . . . . . . . . . . . . . . . . . . . .11
3.6.6 Expansion tank connection block . . . 12
3.6.7 MSM adapter magnetic filter
(“MSM filter”) . . . . . . . . . . . . . . . . . . . 12
3.7 Scope of supply . . . . . . . . . . . . . . . . 12
4. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Safety instructions for assembly . . . . . . . 14
5.2 Installation location requirements . . . . . . . 14
5.2.1 Overview of the installation location . 14
5.2.2 Installation room . . . . . . . . . . . . . . . . 15
5.2.3 Heating system . . . . . . . . . . . . . . . . . 16
5.2.4 Flue gas routing . . . . . . . . . . . . . . . . 16
5.2.5 Exhaust air duct . . . . . . . . . . . . . . . . 16
5.2.6 Supply air supply . . . . . . . . . . . . . . . 16
5.2.7 Gas supply . . . . . . . . . . . . . . . . . . . . 17
5.2.8 Water supply . . . . . . . . . . . . . . . . . . . 17
5.2.9 Condensate drain . . . . . . . . . . . . . . . 17
5.2.10 Power supply . . . . . . . . . . . . . . . . . . 17
5.2.11 Reactive current compensation . . . . 17
5.2.12 Mobile communications network . . . . 17
5.3 Assembly steps . . . . . . . . . . . . . . . . 18
5.3.1 Preparing for assembly . . . . . . . . . . . 18
5.3.2 Unpacking the system . . . . . . . . . . . 18
5.3.3 Positioning the generation unit . . . . . 19
5.3.4 Screwing the control cabinet in
position . . . . . . . . . . . . . . . . . . . . . . . 20
5.3.5 Screwing the expansion tank
connection block in position . . . . . . . 20
5.3.6 Connecting the generation unit . . . . . 20
5.3.7 Connecting the temperature sensors 24
5.3.8 Connecting the modem . . . . . . . . . . . 24
5.3.9 Connecting the control cabinet . . . . . 25
5.3.10 Checking the connections . . . . . . . . . 25
5.4 Test run . . . . . . . . . . . . . . . . . . . . 26
5.4.1 Opening the generation unit . . . . . . . 26
5.4.2 Preparing the expansion tank
connection block . . . . . . . . . . . . . . . . 26
5.4.3 Replenishing the cooling water . . . . . 26
5.4.4 Starting the test run . . . . . . . . . . . . . 27
5.4.5 Checking the system . . . . . . . . . . . . 27
5.4.6 Stopping the test run. . . . . . . . . . . . . 28
5.4.7 Closing the generation unit . . . . . . . . 28
6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . 29
Contents