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Owner s Manual

Do Not Return To Store

866 797 2738

Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user , s manual
could result in personal injury and/or property damage! retain the user ,s manual for future

reference.call toll free number 866 797 2738 for parts and service.

Distributed by

Fullerton, CA 92833

One year or 60 hours Limited Warranty (see page22)

For customer service or warranty information call toll free

DISCLAIMER: All pictures may not be identical to product inside box.

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Summary of Contents for GG5500 Series

Page 1: ...n Failure to comply with the user s manual could result in personal injury and or property damage retain the user s manual for future reference call toll free number 866 797 2738 for parts and service Distributed by Fullerton CA 92833 One year or 60 hours Limited Warranty see page22 For customer service or warranty information call toll free DISCLAIMER All pictures may not be identical to product ...

Page 2: ... carelessly Observe them DANGER Failure to obey a safety warning will result in serious personal injuries or deaths WARNING Failure to obey a safety warning can result in serious personal injuries or deaths CAUTION Failure to obey a safety warning may result in minor or moderate injuries CAUTION When used without the alert symbol could result in damage to your engine or other property If you do no...

Page 3: ...MSHAFT ASSY 13 4 CRANKSHAFT ASSY 13 5 CRANKSHAFT ASSY PISTON 13 6 CENTRIFUGAL TIMING IMPLEMENT ASSY 13 7 INFLAME ASSY 13 8 STARTER ASSY 13 9 ENGINE SPROCKET COVER 13 10 CARBURETOR ASSY 13 11 AIR CLEANER ASSY 13 12 CHOKE ROD ASSY 13 13 GENERATOR 13 14 GAS TANK ASSY 13 15 PANEL ASSY 13 16 MUFFLER ASSY 13 17 FRAME ASSY 13 18 MOTOR SHIELD ASSY 14 PARTS REPLACEMENT LIMITED WARRANTY 15 PRODUCT REGISTRAT...

Page 4: ...1 SAFETY 1 1 SAFETY LABELS 1 ...

Page 5: ... COMPONENT IDENTIFICATION 1 FUEL GAUGE 2 FUEL TANK CAP 3 FUEL TANK 4 HOUR METER 5 DC PROTECTOR 6 GROUND TERMINAL 7 DC TERMINALS 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8 HANDRAIL 9 FORE POLE SOCKET 10 DOUBLE SOCKET 11 CRUTCH 12 CIRCUIT BREAKER 13 VOLTMETER 14 OIL FILLER CAP 15 WHEEL 16 ENGINE SWITCH 17 RECOIL STARTER 18 FUEL VALVE 19 AIR CLEANER 20 CHOKE ROD 21 FRAME 22 SPARK PLUG 23...

Page 6: ...dd oil if the oil level is low before starting 2 FUELLEVEL 1 Remove the fuel tank cap 2 Check the fuel level if the fuel level is low 3 Add the unleaded gasoline to the shoulder of the filter screen 4 Install the fuel tank cap CAUTION Be sure to check the generator engine fluid levels with the generator on a level surface Recommended oil 4 stroke motor oil service classification SJ SL SG or SAE 10...

Page 7: ...the element 1 Wash in solvent 2 Squeeze 3 Soak oil 4 Squeeze dry 4 Reinstall the air cleaner element and secure the coverby setting the cover spring 4 STARTING THE ENGINE 1 Disconnect any load from the AC receptacle 2 Turn the fuelvalve to the ON position 3 Pull the choke rodout to the CLOSED position Check the air cleaner element tobe sure it is clean 4 Turn the engine switchto the ON position 4 ...

Page 8: ...the starter grip to snap back against the engine Return it gently 6 Push the choke rod to the OPEN position as the engine warms up To keep the generator always in top mechanical and electrical condition observe the following WARNING TYPE WATTAGE STARTING RATED TYPICALAPPARATUS EXAMPLE APPARATUS STARTING RATED Incandescent lamp Incandescent lamp 100W 100VA W 100VA W X1 X1 X2 X1 5 X2 X3 5 Fluorescen...

Page 9: ...tart the engine 2 Make sure that the needle on the voltmeter indicates the voltage 3 Plug in the appliance Note a Over current will automatically turn off the AC breaker When that is turned off the generator shall be restarted with load reduced a few minutes thereafter B Generally 5 10 variance of voltage output is allowed AC APPLICATION 6 ON OFF ...

Page 10: ...is happens Check the short circuit or counter connection and wait a few minutes before pushing the circuit protector NOTE 3 Stop the engine then disconnect the charging cables in the reverse order of connection 1 Turn off all electrical appliances 6 STOPPING THE ENGINE 2 Turn the engine switch to the OFF position 3 Disconnect the electrical appliance 4 Turn the fuel valve to the OFF position NOTE ...

Page 11: ... 6 Install the oil filler cap Recommended oil 4 stroke motor oil service classification SJ SL SG or SAE10W 30 for general temperature 7 MAINTENANCE 1 These items shoule be serviced by a dealer 2 Every 3 years Check Change Clean Check Readjust First month or Every 3 months or Every 6 months or Every year or SEE page P 3 P 9 P 3 P 3 P 9 P 9 Engine oil Air cleaner Fuel strainer Battery fluid level Sp...

Page 12: ...e fuel tank 2 Drain the fuel from the carburetor 3 Remove the oil filler cap and drain plug to drain the oil 4 Tighten the oil drain plug and fill the engine with new oil to the filler neck 5 Pull the starter grip carefully until resistance is felt 6 Store the generator in a clean area 1 Turn the fuel valve to the OFF position and remove the se diment cup and filter screen 2 Clean the sediment cup...

Page 13: ...9 TROUBLE SHOOTING ENGINE DOES NOT START 1 Turn on the engine switch 2 Check fuel 3 Check oil 4 Remove spark plug 5 Check spark NO ELECTRICITY Check AC circuit breaker 10 ...

Page 14: ...W W BL G Br W R Br Br Br BL BL G R W G R R BL G W B BL BL C G Y R G W G W G B B G W G W Y G W Y DC PROTECTER DC WINDING MAIN WINDING R W G BL B BR VOLT METER CIRCUIT BREAKER CIRCUIT BREAKER AC OUT DIODE DIODE Y RED WHITE GREEN BLACK BLUE BROWN YELLOW SPARK PLUG IGNITION COIL SOLENOID VALVE OIL LEVEL SWITCH OIL ALERT UNIT ENGINE SWITCH GROUND TERMINAL DC OUT BL FIELD WINDING EXCITER WINDING BL AVR ...

Page 15: ...ed voltage V DC rated current A Safety device Engine Yype Bore x stroke in Output MAX Hp rpm Start mode Operation time hr lgnition system Fuel type Oil type 32 1 21 26 22 05 815 540 560mm 178 6 81kg GG5500 Single phase AVR 120 240 60 41 67 20 83 5 0 5 5 1 0 12 10 N F B JF182FPH 2A Air cppled single cylinder 4 stroke engine 3 23 2 52 82mm 64mm 11 3600 8 1KW 3600r p m Recoil start 9 TCI Unleaded gas...

Page 16: ...3 QJ182QDP 01 02 Buse locating SPACER drain BOLT drain DOWEL PIN BOLT M6 12 Sensor Assy Fuel level NUT COVER CRANKCASE SEAL WASHER PLUG ADD OIL BOLT M8 40 OIL SEAL 52 34 8 OIL LEVEL STICK SPACER CRANKCASE Bearing6202 15 35 11 Bearing6207 35 72 17 Pin ELECTRONIC SWITCH CLIP Cord SEAL GASKET rubber BOLT M6 25 OIL SEAL CRANKCASE ASSY 2 2 2 2 4 1 1 1 2 1 7 2 1 1 2 1 1 1 1 1 2 1 1 12 WHEEL KIT 13 PARTS...

Page 17: ...QDP 02 02 02 QJ182QDP 02 01 05 QJ182QDP 02 01 03 QJ182QDP 02 01 04 QJ182QDP 02 01 04 GB T6177 2000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Cylinder Head Assy Bolt Cylinder Head Cover Assy Spacer Seal Clamp Bolt Spacer Assy Bolt Intake Pipe Cowling Bolt M6 12 Spacer Intake Pipe Spark Plug NGK BPR6ES Washer Canal Intake Valve Canal Exhaust Valve Ring Exhaust Valve Ring Intake Valve Nut M6 1 4 1...

Page 18: ...182QDP 03 01 01 03 QJ182QDP 03 01 03 QJ182QDP 03 01 01 QJ182QDP 03 01 04 QJ182QDP 03 01 05 QJ182QDP 03 01 Exhaust valve Lower retainer Valve spring Exhaust valve spring retainer Valve rotator Pivot bolt Valve rocker arm Rocker arm pivot Pivot adjusting nut Intake valve spring retainer Push rod Push rod guide plate Intake valve Valve lifter Spring Pin Fly clump Fly clump Pin Pin Camshaft Decompress...

Page 19: ...STON CIRCLIP CONNECTING ROD ASSY CONNECTING ROD CONNECTIONG ROD CAP CONNECTING ROD BOLT QJ182QDP 06 09 QJ182QDP 06 10 QJ182QDP 06 01 QJ182QDP 06 08 GB6177 2000 QJ182QDP 06 05 QJ182QDP 06 04 QJ182QDP 06 01 03 QJ182QDP 06 01 02 QJ166QDK 06 07 QJ182QDP 06 01 01 QJ166QDK 01 02 QJ182QDP 06 07 QJ182QDP 06 06 QJ182QDP 06 02 QJ182QDP 06 03 NO PARTS NO DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 20: ...2QDP 08 01 02 QJ182QDP 08 01 01 GB5789 86 QJ168FJH 3 08 01 QJ182QDP 08 01 Handle Pull Rope Clockwork Spring Rotary Table Spring Return Screw Bolt M6x12 Starter Canister Fan Wheel Cowling Assy cylinder Guide Pan Clump Press Reed Washer Starter Cover Assy Bolt Switch Starter Assy NO QTY 1 2 3 1 1 1 PARTS NO DESCRIPTION QJ182QDP 09 QJ168QDJ 05 01 02 GB818 2000 Speed djustment base assembly Spring Scr...

Page 21: ...r Air Cleaner NUT M6 NO QTY PARTS NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 QJ182QDP 02 02 03 QJ182QDP 02 02 04 QJ182QDP 10 02 QJ182QDP 10 02 03 QJ182QDP 10 02 01 01 QJ182QDP 10 02 01 02 QJ182QDP 10 02 01 01 QJ182QDP 02 08 QJ182QDP 10 02 04 QJ182QDP 10 02 01 QJ182QDP 10 02 01 QJ182QDP 10 02 02 QJ182QDP 10 02 02 QJ182QDP 11 1 QJ182FPH 2 07 01 Breath Tube Rubbe...

Page 22: ...1 12 13 14 15 16 17 18 19 7 1 1 3 1 1 1 1 1 1 1 1 1 1 3 3 3 NO QTY CODE DESCRIPTION GB T5787 86 QJ6500 03 04 QJ6000 03 04 GB T5789 86 QJ6500 03 03 GB T5789 86 QJ6500 03 03 GB T5789 86 QJ6000 03 02 QJ6500 03 01 QJ6500 03 06 QJ6000 03 03 01 QJ6000 03 03 QJ6000 03 03 01 GB T95 85 GB T93 87 GB T818 85 Bolt M5 12 Right Cover AVR Bolt M5 20 Connector Bolt M5 12 Rectifier Bolt M10 250 1 25 Motor Shell Ro...

Page 23: ...10 11 12 13 14 15 16 17 1 1 1 1 2 2 7 1 1 1 4 2 1 2 7 4 1 Engine Switch Panel Bottom Shell Carburetor Controller Circuit Breaker 3 Pole Socket for USA Nut M4 4 Pole Socket DC Protector Hour Meter Bolt M6 16 Nut M6 Nut M6 DC Terminal Screw M4 12 Screw M3 4 Voltmeter 20 13 16 MUFFLER ASSY 10 1 2 MUFFLER ASSY NO CODE QJ6500 07 01 QJ6800 05 01 GB T818 2000 GB T6177 1 2000 QJ3500 05 03 1 2 4 3 5 DESCRI...

Page 24: ...J6500D 04 01A QJ6000 08 03 QJ6000 08 02 GB T6177 2000 1 2 3 4 5 6 7 8 Frame Jointing Assy Shockproof Small Mounting Feet Shockproof Big Mounting Feet Nut M8 2 2 1 2 2 10 1 2 3 4 5 6 7 8 9 11 12 13 14 10 QJ6500 04 02 QJ6500D 04 01A GB T5789 86 GB T6177 1 2000 GB T6177 1 2000 QJ6800 06 02 9 10 11 12 13 14 Handrail Jacket Handrail Bolt M6 40 Nut M6 Nut M10 1 25 Crutch Jacket 2 2 2 2 4 2 QJ6500D 04 03...

Page 25: ... 22 14 ...

Page 26: ...rmation Name Telephone w area code Street Address Suite or Apt No City State Zip Code Province or Country Are you a Business or Residence Product usage Information How often will you use this product Everyday Periodically Emergency use only Other What type of application will you use this product in Heavy Commercial Moderate Commercial Light Commercial Tradeshows Heavy Residential Moderate Residen...

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