CLUTCH
5-45
EASB291242
REMOVING THE CLUTCH
1. Remove:
• Clutch boss nut “1”
• Lock washer “2”
• Clutch boss “3”
TIP
• Straighten the lock washer tab.
• While holding the clutch boss with the clutch
holder “4”, loosen the clutch boss nut.
EASB291243
CHECKING THE FRICTION PLATES
1. Check:
• Friction plate
Damage/wear
Replace the friction plates
as a set.
2. Measure:
• Friction plate thickness
Out of specification
Replace the friction
plates as a set.
TIP
Measure it at four points on the friction plate.
EASB291244
CHECKING THE CLUTCH PLATES
1. Check:
• Clutch plate
Damage
Replace the clutch plates as a
set.
2. Measure:
• Clutch plate warpage
(with a surface plate and thickness gauge
“1”)
Out of specification
Replace the clutch
plates as a set.
EASB291245
CHECKING THE CLUTCH SPRINGS
1. Check:
• Clutch spring
Damage
Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length
Out of specification
Replace the clutch
springs as a set.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
Friction plate thickness
2.90–3.10 mm (0.114–0.122 in)
Wear limit
2.85 mm (0.112 in)
3
4
1
2
Warpage limit
0.10 mm (0.004 in)
Clutch spring free length
47.80 mm (1.88 in)
Limit
46.80 mm (1.84 in)
Summary of Contents for YZ 2015 Series
Page 6: ...EASB291006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 33: ...CONTROL FUNCTIONS 1 21 a 2...
Page 65: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 EASB291066...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EASB291068 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 86: ...CABLE ROUTING DIAGRAM 2 43...
Page 88: ...CABLE ROUTING DIAGRAM 2 45...
Page 128: ...ELECTRICAL SYSTEM 3 38...
Page 200: ...CHAIN DRIVE 4 70...
Page 244: ...ELECTRIC STARTER 5 41...
Page 266: ...OIL PUMP AND BALANCER GEAR 5 63 c d 6 6 7 8 8 b...
Page 286: ...TRANSMISSION 5 83...
Page 306: ...CHECKING THE INTAKE AIR TEMPERATURE SENSOR 8 67 CHECKING THE FUEL INJECTOR 8 68...
Page 321: ...CHARGING SYSTEM 8 15 EASB291338...
Page 325: ...COOLING SYSTEM For JPN 8 19 EASB291341...
Page 355: ...FUEL PUMP SYSTEM 8 49 EASB291348...
Page 356: ...ELECTRICAL COMPONENTS 8 50 ELECTRICAL COMPONENTS EASB291349 8 9 10 1 3 2 4 5 6 7...
Page 358: ...ELECTRICAL COMPONENTS 8 52 11 10 9 2 3 1 6 7 8 4 5...
Page 360: ...ELECTRICAL COMPONENTS 8 54 EASB291350 CHECKING THE SWITCHES 4 1 3 2 E B S E B E B E E B B...
Page 382: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...