TRANSMISSION
5-79
EASB291299
REMOVING THE TRANSMISSION
1. Remove:
• Long shift fork guide bar “1”
• Short shift fork guide bar “2”
• Shift cam “3”
• Shift fork 3 “4”
• Shift fork 2 “5”
• Shift fork 1 “6”
• Main axle “7”
• Drive axle “8”
• Collar “9”
TIP
• Remove assembly with the collar “9” installed
to the crankcase.
• Make a note of the position of each part. Pay
particular attention to the location and direc-
tion of shift forks.
• Remove the main axle and the drive axle all
together by tapping the drive axle lightly with
a soft hammer.
EASB291300
CHECKING THE SHIFT FORKS
1. Check:
• Shift fork cam follower “1”
• Shift fork pawl “2”
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
• Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends
Replace.
EWA
WARNING
Do not attempt to straighten a bent shift fork
guide bar.
3. Check:
• Shift fork movement
(along the shift fork guide bar)
Rough movement
Replace the shift forks
and shift fork guide bar as a set.
1
4
6
2
5
3
8
7
9
Summary of Contents for YZ 2015 Series
Page 6: ...EASB291006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 33: ...CONTROL FUNCTIONS 1 21 a 2...
Page 65: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 EASB291066...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EASB291068 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 86: ...CABLE ROUTING DIAGRAM 2 43...
Page 88: ...CABLE ROUTING DIAGRAM 2 45...
Page 128: ...ELECTRICAL SYSTEM 3 38...
Page 200: ...CHAIN DRIVE 4 70...
Page 244: ...ELECTRIC STARTER 5 41...
Page 266: ...OIL PUMP AND BALANCER GEAR 5 63 c d 6 6 7 8 8 b...
Page 286: ...TRANSMISSION 5 83...
Page 306: ...CHECKING THE INTAKE AIR TEMPERATURE SENSOR 8 67 CHECKING THE FUEL INJECTOR 8 68...
Page 321: ...CHARGING SYSTEM 8 15 EASB291338...
Page 325: ...COOLING SYSTEM For JPN 8 19 EASB291341...
Page 355: ...FUEL PUMP SYSTEM 8 49 EASB291348...
Page 356: ...ELECTRICAL COMPONENTS 8 50 ELECTRICAL COMPONENTS EASB291349 8 9 10 1 3 2 4 5 6 7...
Page 358: ...ELECTRICAL COMPONENTS 8 52 11 10 9 2 3 1 6 7 8 4 5...
Page 360: ...ELECTRICAL COMPONENTS 8 54 EASB291350 CHECKING THE SWITCHES 4 1 3 2 E B S E B E B E E B B...
Page 382: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...