CRANKCASE
5-73
EASB291287
DISASSEMBLING THE CRANKCASE
1. Separate:
• Right crankcase
• Left crankcase
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a. Remove the crankcase bolts.
TIP
Loosen each bolt 1/4 of a turn at a time and af-
ter all the bolts are loosened, remove them.
b. Remove the right crankcase “1”.
TIP
• Place the crankcase with its left side down-
ward and split it by inserting a screwdriver tip
into the splitting slit “a” in the crankcase.
• Lift the right crankcase horizontally while light-
ly patting the crankcase splitting slit and the
engine mounting boss using a soft hammer,
and leave the crankshaft and the transmission
with the left crankcase.
ECA
NOTICE
Use soft hammer to tap on the case half.
Tap only on reinforced portions of case. Do
not tap on gasket mating surface. Work
slowly and carefully. Make sure the case
halves separate evenly. If the cases do not
separate, check for a remaining case bolt or
fitting. Do not force.
c. Remove the dowel pins and O-ring.
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EASB291288
REMOVING THE CRANKCASE BEARING
1. Remove:
• Bearing “1”
TIP
• Remove the bearing from the crankcase by
pressing its inner race.
• Do not use the removed bearing.
EASB291289
CHECKING THE TIMING CHAIN, TIMING
CHAIN GUIDE, OIL STRAINER
1. Check:
• Timing chain
Stiffness
Replace the camshaft sprocket,
timing chain and crankshaft sprocket as a
set.
2. Check:
• Timing chain guide
Damage/wear
Replace
EASB291290
CHECKING THE CRANKCASE
1. Wash:
• Crankcase
TIP
• Wash the crankcase in a mild solvent.
• Remove any remaining gasket from the
crankcase mating surface.
2. Check:
• Crankcase
Crack/damage
Replace.
1
a
Summary of Contents for YZ 2015 Series
Page 6: ...EASB291006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 33: ...CONTROL FUNCTIONS 1 21 a 2...
Page 65: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 EASB291066...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EASB291068 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 86: ...CABLE ROUTING DIAGRAM 2 43...
Page 88: ...CABLE ROUTING DIAGRAM 2 45...
Page 128: ...ELECTRICAL SYSTEM 3 38...
Page 200: ...CHAIN DRIVE 4 70...
Page 244: ...ELECTRIC STARTER 5 41...
Page 266: ...OIL PUMP AND BALANCER GEAR 5 63 c d 6 6 7 8 8 b...
Page 286: ...TRANSMISSION 5 83...
Page 306: ...CHECKING THE INTAKE AIR TEMPERATURE SENSOR 8 67 CHECKING THE FUEL INJECTOR 8 68...
Page 321: ...CHARGING SYSTEM 8 15 EASB291338...
Page 325: ...COOLING SYSTEM For JPN 8 19 EASB291341...
Page 355: ...FUEL PUMP SYSTEM 8 49 EASB291348...
Page 356: ...ELECTRICAL COMPONENTS 8 50 ELECTRICAL COMPONENTS EASB291349 8 9 10 1 3 2 4 5 6 7...
Page 358: ...ELECTRICAL COMPONENTS 8 52 11 10 9 2 3 1 6 7 8 4 5...
Page 360: ...ELECTRICAL COMPONENTS 8 54 EASB291350 CHECKING THE SWITCHES 4 1 3 2 E B S E B E B E E B B...
Page 382: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...