FRONT FORK
4-43
5. Check:
• Base valve “1”
Wear/damage
Replace.
Contamination
Clean.
• O-rings “2”
Wear/damage
Replace.
• Base valve bushing “3”
Wear/damage
Replace.
• Spring “4”
Damage/fatigue
Replace the base valve.
• Air bleed screw “5”
Wear/damage
Replace.
6. Check:
• Contacting surface “a”
Wear/damage
Replace.
7. Check:
• Adjuster “1”
• O-rings “2”
Wear/damage
Replace.
EASB291177
ASSEMBLING THE FRONT FORK LEGS
EWA
WARNING
• Make sure the oil levels in both front fork
legs are equal.
• Uneven oil levels can result in poor han-
dling and a loss of stability.
TIP
• When assembling the front fork leg, be sure to
replace the following parts:
• Inner tube bushing
• Outer tube bushing
• Oil seals
• Copper washers
• Before assembling the front fork leg, make
sure that all of the components are clean.
1. Stretch the damper assembly fully.
2. Fill:
• Damper assembly
ECA
NOTICE
• Be sure to use the recommended oil. Other
oils may have an adverse effect on front
fork performance.
• When disassembling and assembling the
front fork leg, take care not to allow any
foreign material to enter the front fork.
3. After filling, pump the damper assembly “1”
slowly up and down (about 200 mm (7.9 in)
stroke) several times to bleed the damper
assembly of air.
2
1
New
New
New
2
2
1
5
4
3
a
New
Recommended oil
Suspension oil S1
Standard oil amount
210 cm
3
(7.10 US oz, 7.41
Imp.oz)
New
1
2
Summary of Contents for YZ 2015 Series
Page 6: ...EASB291006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 33: ...CONTROL FUNCTIONS 1 21 a 2...
Page 65: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 EASB291066...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EASB291068 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 86: ...CABLE ROUTING DIAGRAM 2 43...
Page 88: ...CABLE ROUTING DIAGRAM 2 45...
Page 128: ...ELECTRICAL SYSTEM 3 38...
Page 200: ...CHAIN DRIVE 4 70...
Page 244: ...ELECTRIC STARTER 5 41...
Page 266: ...OIL PUMP AND BALANCER GEAR 5 63 c d 6 6 7 8 8 b...
Page 286: ...TRANSMISSION 5 83...
Page 306: ...CHECKING THE INTAKE AIR TEMPERATURE SENSOR 8 67 CHECKING THE FUEL INJECTOR 8 68...
Page 321: ...CHARGING SYSTEM 8 15 EASB291338...
Page 325: ...COOLING SYSTEM For JPN 8 19 EASB291341...
Page 355: ...FUEL PUMP SYSTEM 8 49 EASB291348...
Page 356: ...ELECTRICAL COMPONENTS 8 50 ELECTRICAL COMPONENTS EASB291349 8 9 10 1 3 2 4 5 6 7...
Page 358: ...ELECTRICAL COMPONENTS 8 52 11 10 9 2 3 1 6 7 8 4 5...
Page 360: ...ELECTRICAL COMPONENTS 8 54 EASB291350 CHECKING THE SWITCHES 4 1 3 2 E B S E B E B E E B B...
Page 382: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...