OIL PUMP AND BALANCER GEAR .............................................................5-38
REMOVING THE BALANCER GEAR ......................................................5-40
CHECKING THE OIL PUMP ....................................................................5-40
CHECKING THE OIL STRAINER ............................................................5-40
ASSEMBLING THE OIL PUMP................................................................5-41
INSTALL THE OIL PUMP AND BALANCER GEAR ................................5-41
SHIFT SHAFT ................................................................................................5-43
CHECKING THE SHIFT SHAFT ..............................................................5-44
CHECKING THE STOPPER LEVER .......................................................5-44
INSTALLING THE SHIFT SHAFT ............................................................5-44
GENERATOR AND STARTER CLUTCH ......................................................5-45
REMOVING THE GENERATOR..............................................................5-47
REMOVING THE STARTER CLUTCH ....................................................5-47
CHECKING THE STARTER CLUTCH.....................................................5-47
INSTALLING THE STARTER CLUTCH...................................................5-48
INSTALLING THE GENERATOR ............................................................5-48
ELECTRIC STARTER ...................................................................................5-50
CHECKING THE STARTER MOTOR ......................................................5-52
ASSEMBLING THE STARTER MOTOR..................................................5-53
CRANKCASE .................................................................................................5-54
DISASSEMBLING THE CRANKCASE ....................................................5-56
CHECKING THE CRANKCASE...............................................................5-56
CHECKING THE TIMING CHAIN, CRANKSHAFT
SPROCKET, TIMING CHAIN GUIDE (INTAKE SIDE)..........................5-56
CHECKING THE BEARING AND OIL SEAL ...........................................5-56
ASSEMBLING THE CRANKCASE ..........................................................5-56
CRANKSHAFT ASSEMBLY ..........................................................................5-58
REMOVING THE CRANKSHAFT ASSEMBLY........................................5-59
CHECKING THE CRANKSHAFT AND CONNECTING ROD ..................5-59
INSTALLING THE CRANKSHAFT ASSEMBLY ......................................5-59
TRANSMISSION ............................................................................................5-61
CHECKING THE SHIFT FORKS .............................................................5-63
CHECKING THE SHIFT DRUM ASSEMBLY...........................................5-63
CHECKING THE TRANSMISSION..........................................................5-63
INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY .......5-64
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Summary of Contents for XT250X 2008
Page 2: ...All manuals and user guides at all guides com...
Page 8: ...All manuals and user guides at all guides com...
Page 54: ...CABLE ROUTING 2 35 All manuals and user guides at all guides com...
Page 82: ...ELECTRICAL SYSTEM 3 27 a b All manuals and user guides at all guides com...
Page 170: ...VALVES AND VALVE SPRINGS 5 24 All manuals and user guides at all guides com...
Page 224: ...AIR INDUCTION SYSTEM 6 13 All manuals and user guides at all guides com...
Page 239: ...CHARGING SYSTEM 7 14 All manuals and user guides at all guides com...
Page 243: ...LIGHTING SYSTEM 7 18 All manuals and user guides at all guides com...
Page 249: ...SIGNALING SYSTEM 7 24 All manuals and user guides at all guides com...
Page 253: ...CARBURETOR HEATING SYSTEM 7 28 All manuals and user guides at all guides com...
Page 279: ...All manuals and user guides at all guides com...