Yamaha XT250X 2008, Service Manual

Page: 194 / 282

GENERATOR AND STARTER CLUTCH
5-48
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the starter clutch gear “1” onto the
starter clutch and hold the starter clutch.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch drive gear
counterclockwise “B”, it should turn freely,
otherwise the starter clutch is faulty and must
be replaced.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS24600
INSTALLING THE STARTER CLUTCH
1. Install:
●
Starter clutch
NOTE:
●
While holding the generator rotor “2” with the
sheave holder “1”, tighten the starter clutch
bolt.
●
Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS24500
INSTALLING THE GENERATOR
1. Install:
●
Woodruff key
●
Generator rotor
●
Washer
●
Generator rotor bolt
NOTE:
●
Clean the tapered portion of the crankshaft
and the generator rotor hub.
●
When installing the generator rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
2. Tighten:
●
Generator rotor bolt “1”
NOTE:
●
While holding the generator rotor “2” with the
sheave holder “3”, tighten the generator rotor
bolt.
●
Do not allow the sheave holder to touch the
projection on the generator rotor.
3. Install:
●
Generator rotor cover “1”
Starter clutch bolt
30 Nm (3.0 m•kg, 22 ft•lb)
Apply locking agent (LOC-
TITE®)
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1 A
B
T
R
.
.
Generator rotor bolt
60 Nm (6.0 m•kg, 43 ft•lb)
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
T
R
.
.
3
1
2
All manuals and user guides at all-guides.com