Yamaha XT250X 2008, Service Manual

Page: 129 / 282

FRONT FORK
4-45
●
Lubricate the outer surface of the inner tube
with fork oil.
●
Before installing the oil seal, cover the top of
the front fork leg with a plastic bag to protect
the oil seal during installation.
6. Install:
●
Oil seal clip “1”
NOTE:
Adjust the oil seal clip so that it fits into the outer
tube’s groove.
7. Install:
●
Dust seal “1”
(with the fork seal driver weight “2”)
8. Fill:
●
Front fork leg
(with the specified amount of the recom-
mended fork oil)
NOTE:
●
While filling the front fork leg, keep it upright.
●
After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
9. Install:
●
Fork spring
●
Spring seat
●
Spacer
●
Front fork cap bolt
NOTE:
●
Before installing the cap bolt, lubricate its
O-ring with grease.
●
Temporarily tighten the cap bolt.
Fork seal driver weight
90890-01367
Replacement hammer
YM-A9409-7
Quantity
385.0 cm
3
(13.02 US oz) (13.58
Imp.oz)
Recommended oil
Yamaha fork oil 15WT
Level
125.0 mm (4.92 in)
At position “a” from the inner
tube top end when the inner tube
is fully compressed in the outer
tube
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