Yamaha FJR13AY 2009, Service Manual

Page: 262 / 744

HANDLEBARS
4-77
5. Install:
• Hand shift switch “1”
• Lead holder 2 “2”
TIP
• Align the projection “a” on the hand shift switch
with hole “b” on the left handlebar.
• When installing the hand shift switch, route the
left grip warmer lead “3” and left handlebar
switch lead “4” through the switch as shown in
the illustration, making sure to fasten the left
grip warmer lead with the lead holder 2.
• After installing the hand shift switch, check that
the left grip warmer lead does not interfere with
the movement of the hand shift lever.
6. Install:
• Right handlebar
• Left handlebar
TIP
Fit the projections on each handlebar into the
holes in the upper bracket, making sure that the
handlebars are installed in the same position.
7. Install:
• Handlebar bolts “1”
(temporarily)
• Handlebar nuts “2”
(temporarily)
8. Tighten:
• Handlebar bolts
• Handlebar nuts
TIP
First tighten the bolts, then tighten the nuts.
9. Install:
• Throttle grip
• Throttle cables
• Throttle cable housing “1”
• Grip end “2”
TIP
• Route the right grip warmer lead “3” through
the throttle cable housing so that it forms a loop
as shown in the illustration. Make sure that the
loop is formed so that the section of the lead
from the handlebar grip to the first molded
grommet is routed above the section which ex-
its the throttle cable housing.
• When installing the throttle cable housing,
align the projection “a” on the housing with the
hole “b” in the right handlebar and be sure not
to pinch the right grip warmer lead.
• There should be 1–3 mm (0.04–0.12 in) of
clearance “c” between the throttle grip and the
grip end.
a. Front position
b. Standard position
c. Rear position
1
a
b
4
3
2
a
b
c
a
b
c
a
b
c
a
b
c
a
b
c
a
b
c
a
b
c
a
b
c
T
R
.
.
Handlebar bolt
23 Nm (2.3 m·kg, 17 ft·lb)
Handlebar nut
65 Nm (6.5 m·kg, 47 ft·lb)
2
2
1
3