Yamaha FJR13AY 2009, Service Manual

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CABLE ROUTING (FJR13A)
2-54
1. Grip warmer couplers (for optional grip warmers)
2. Handlebar switch couplers
3. Right grip warmer lead (for optional grip warmer)
4. Right handlebar switch lead
5. Main switch lead
6. Clutch hose
7. Left grip warmer lead (for optional grip warmer)
8. Left handlebar switch lead
9. Stator coil lead
10. Fuel tank breather hose (joint to rollover valve) (for
California only)
11. Air filter case breather hose
12. Gear position switch lead
13. Fuel tank breather/overflow hose (except for
California)
14. Fuel tank overflow hose (for California only)
15. Sidestand switch
16. Sidestand switch lead
17. Oil level switch lead
18. Rollover valve (for California only)
19. Fuel tank breather hose (rollover valve to canister)
(for California only)
20. Canister breather hose (for California only)
21. Canister (for California only)
22. Canister purge hose (3-way joint to canister) (for
California only)
23. Coolant reservoir breather hose
24. Brake hose (brake pipe/upper joint assembly to left
front brake caliper)
25. Front wheel sensor
26. Front wheel sensor lead
27. Front left turn signal/position light lead
28. Brake pipe (metering valve to right front brake
caliper)
29. Brake pipe (brake pipe/upper joint assembly to
front brake calipers)
30. Brake pipe (front brake master cylinder to brake
pipe/lower joint assembly)
31. Wire harness
32. Crankshaft position sensor lead
33. Starter motor lead
34. Oil level switch coupler
35. Upper crankcase
36. Rear balancer cover
A. Secure the plastic band by inserting the projection
on the band into the hole in the windshield drive
unit/meter assembly stay, and then fasten the
handlebar switch leads and grip warmer leads with
the band, making sure that the end of the band
faces down. Do not cut off the excess end of the
plastic band.
B. Route the clutch hose in front of the front fork as
shown in the illustration.
C. Secure the plastic band by inserting the projection
on the band into the hole in the windshield drive
unit/meter assembly stay, and then fasten the
handlebar switch leads, front wheel sensor lead,
and grip warmer leads with the band, making sure
that the end of the band faces down. Do not cut off
the excess end of the plastic band.
D. Fasten the leads (to oil level switch and crankshaft
position sensor) that branch off from the wire
harness to the guide on the holder with a plastic
locking tie, making sure that the end of the tie faces
upward. Do not cut off the excess end of the plastic
locking tie.
E. Fasten the sidestand switch lead, stator coil lead,
and oil level switch lead with a plastic locking tie,
making sure to bundle and fasten the sidestand
switch lead so that the coupler is positioned to the
front of the tie. Face the end of the plastic locking
tie outward. Do not cut off the excess end of the
plastic locking tie.
F. To fuel tank
G. Route the gear position switch lead so that the
coupler is positioned as shown in the illustration.
H. Pass the fuel tank breather/overflow hose through
the guide on the universal joint dust cover.
I. Pass the air filter case breather hose through the
guide on the muffler bracket.
J. Pass the fuel tank breather hose (joint to rollover
valve) between the frame and the projection on the
air filter case as shown in the illustration. (for
California only)
K. Pass the canister purge hose (3-way joint to
canister) through the opening in the frame, to the
inside of the frame. (for California only)
L. Pass the fuel tank breather hose (joint to rollover
valve) through the cutout in the air deflector. (for
California only)
M. Route the coolant reservoir breather hose to the
outside of the fuel tank breather hose (joint to
rollover valve) and the canister purge hose (3-way
joint to canister). (for California only)
N. 43
–
53 mm (1.69
–
2.09 in)
O. 60
–
70 mm (2.36
–
2.76 in)
P. Fasten the grommets on the front wheel sensor
lead and the brake hose (brake pipe/upper joint
assembly to left front brake caliper) with the holder.
Q. Pass the front wheel sensor lead through the
guide.
R. Fasten the grommet on the front wheel sensor lead
with the holder.
S. Route the front wheel sensor lead between the left
front brake caliper and the brake hose (brake
pipe/upper joint assembly to left front brake
caliper).
T. Fasten the front wheel sensor lead to the brake
hose (brake pipe/upper joint assembly to left front
brake caliper) with the two holders, making sure to
position the lead to the inside of the hose.
U. Fasten the clutch hose with the holder.
V. When installing the clutch hose onto the clutch
release cylinder, make sure that the pipe section
on the end of the hose contacts the stopper on the
cylinder body.
W. To sidestand switch
X. Fasten the oil level switch lead and starter motor
lead with the clamp.
Y. Face the ends of the clamp to the left, making sure
that the lower end contacts the wire harness.
Z. Route the starter motor lead between the rear
balancer cover bolt and the rib on the crankcase.