Yamaha FJR13AY 2009, Service Manual

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PERIODIC MAINTENANCE
3-2
5 * Brake hoses
• Check for cracks or damage.
√ √ √ √ √
• Replace. Every 4 years
6 * Wheels
• Check runout and for dam-
age.
• Replace if necessary.
√ √ √ √ √
7 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√ √ √ √ √
8 * Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
√ √ √ √ √
9 *
Swingarm pivot
bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease.
√
Repack.
10 * Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease every
16000 mi (25000 km) or 24
months.
√ √ √ √
Repack.
√
11 * Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
√ √ √ √ √
12
Brake lever pivot
shaft
• Apply silicone grease lightly.
√ √ √ √ √
13
Brake pedal pivot
shaft • Apply lithium-soap-based
grease lightly.
√ √ √ √ √
14
Clutch lever pivot
shaft
• Apply silicone grease lightly.
√ √ √ √ √
15
Shift pedal pivot
shaft • Apply lithium-soap-based
grease lightly.
√ √ √ √ √
16 *
Centerstand and
sidestand pivots
• Check operation.
• Apply lithium-soap-based
grease lightly.
√ √ √ √ √
17 * Sidestand switch
• Check operation and replace
if necessary.
√ √ √ √ √ √
18 * Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √ √
19 *
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √ √
20 *
Rear suspension
link pivots • Apply lithium-soap-based
grease lightly.
√
21 Engine oil
• Change (warm engine before
draining).
√ √ √ √ √ √
22 *
Engine oil filter
cartridge
• Replace.
√ √ √
23 * Cooling system
• Check hoses for cracks or
damage.
• Replace if necessary.
√ √ √ √ √
• Change with ethylene glycol
anti-freeze coolant every 24
months. Change.
24 * Final gear oil
• Check oil level and for leak-
age.
• Change at initial 600 mi (1000
km) or 1 month, and thereaf-
ter every 16000 mi (25000
km) or 24 months.
Change.
√
Change.
25 *
Front and rear
brake switches
• Check operation.
√ √ √ √ √ √
26 * Control cables
• Apply Yamaha chain and ca-
ble lube or engine oil SAE
10W-30 thoroughly.
√ √ √ √ √ √
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months