SHAFT DRIVE
4-108
b. If it is necessary to increase the final gear
backlash by more than 0.2 mm, reduce the
thrust washer thickness by 0.2 mm for every
0.2 mm increase of ring gear shim thickness.
c. If it is necessary to reduce the final gear back-
lash by more than 0.2 mm, increase the
thrust washer thickness by 0.2 mm for every
0.2 mm decrease of ring gear shim thickness.
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EAS23600
MEASURING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear bearing housing
(along with the ring gear)
Refer to “ADJUSTING THE FINAL GEAR
BACKLASH” on page 4-107.
2. Measure:
• Ring-gear-to-stopper-bolt clearance “a”
Out of specification
→
Adjust.
3. Install:
• Ring gear bearing housing
(along with the ring gear)
EAS23610
ADJUSTING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear “1”
• Stopper bolt “2”
• Stopper bolt shim(s) “3”
• Ring gear bearing housing “4”
2. Select:
• Stopper bolt shim(s)
3. Install:
• Ring gear bearing housing “1”
• Stopper bolt shim(s) “2”
• Stopper bolt “3”
• Ring gear “4”
Ring gear shims
Thickness (mm)
0.25 0.30 0.40 0.50
Thrust washers
Thickness (mm)
1.2 1.4 1.6 1.8 2.0
Ring-gear-to-stopper-bolt clear-
ance
0.30–0.60 mm (0.0118–0.0236 in)
1. Stopper bolt
2. Ring gear
Stopper bolt shims
Thickness (mm)
0.15 0.20
T
R
.
.
Stopper bolt
9 Nm (0.9 m·kg, 6.5 ft·lb)
Summary of Contents for FJR13AY 2009
Page 1: ...2009 SERVICE MANUAL FJR13AY C FJR13AEY C LIT 11616 22 73 3P6 28197 12 ...
Page 6: ......
Page 8: ......
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 98: ...CABLE ROUTING FJR13A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 108: ...CABLE ROUTING FJR13A 2 59 1 2 3 4 A B B C D E ...
Page 110: ...CABLE ROUTING FJR13A 2 61 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 118: ...CABLE ROUTING FJR13AE 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 128: ...CABLE ROUTING FJR13AE 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 134: ...CABLE ROUTING FJR13AE 2 85 ...
Page 137: ......
Page 196: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 302: ...SHAFT DRIVE 4 117 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 424: ...CONNECTING RODS AND PISTONS 5 119 ...
Page 462: ...WATER PUMP 6 15 ...
Page 473: ...THROTTLE BODIES 7 10 ...
Page 474: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 483: ......
Page 495: ...IGNITION SYSTEM 8 12 ...
Page 511: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 513: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 10 Battery ...
Page 515: ...CHARGING SYSTEM 8 32 ...
Page 539: ...COOLING SYSTEM 8 56 ...
Page 587: ...FUEL PUMP SYSTEM 8 104 ...
Page 599: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 609: ...ABS ANTI LOCK BRAKE SYSTEM 8 126 ...
Page 698: ...ELECTRICAL COMPONENTS 8 215 FJR13A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 700: ...ELECTRICAL COMPONENTS 8 217 FJR13AE 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 702: ...ELECTRICAL COMPONENTS 8 219 FJR13AE 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 730: ...ELECTRICAL COMPONENTS 8 247 ...
Page 739: ......
Page 740: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...