PERIODIC MAINTENANCE
3-3
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi
(13000 km) or 12 months.
EAU17660
TIP
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
• Hydraulic brake and clutch systems
• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder,
always change the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as
required.
• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and
clutch release cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
ET3P6G001
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM (FJR13AE)
27
*
Throttle grip
housing and ca-
ble
• Check operation and free
play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
√
√
√
√
√
28
*
Lights, signals
and switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
• Replace if necessary.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Adjust gap and clean.
• Replace every 8000 mi
(13000 km) or 12 months.
√
Replace.
√
Replace.
√
3
*
Valve clearance
• Check and adjust valve clear-
ance when engine is cold.
Every 26600 mi (42000 km)
4
*
Crankcase
breather system
• Check breather hose for
cracks or damage.
• Replace if necessary.
√
√
√
√
√
5
*
Fuel injection
• Check and adjust engine idle
speed and synchronization.
√
√
√
√
√
√
6
*
Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if neces-
sary.
√
√
√
√
√
7
*
Evaporative emis-
sion control sys-
tem (For
California only)
• Check control system for
damage.
• Replace if necessary.
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
Summary of Contents for FJR13AY 2009
Page 1: ...2009 SERVICE MANUAL FJR13AY C FJR13AEY C LIT 11616 22 73 3P6 28197 12 ...
Page 6: ......
Page 8: ......
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 98: ...CABLE ROUTING FJR13A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 108: ...CABLE ROUTING FJR13A 2 59 1 2 3 4 A B B C D E ...
Page 110: ...CABLE ROUTING FJR13A 2 61 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 118: ...CABLE ROUTING FJR13AE 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 128: ...CABLE ROUTING FJR13AE 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 134: ...CABLE ROUTING FJR13AE 2 85 ...
Page 137: ......
Page 196: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 302: ...SHAFT DRIVE 4 117 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 424: ...CONNECTING RODS AND PISTONS 5 119 ...
Page 462: ...WATER PUMP 6 15 ...
Page 473: ...THROTTLE BODIES 7 10 ...
Page 474: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 483: ......
Page 495: ...IGNITION SYSTEM 8 12 ...
Page 511: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 513: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 10 Battery ...
Page 515: ...CHARGING SYSTEM 8 32 ...
Page 539: ...COOLING SYSTEM 8 56 ...
Page 587: ...FUEL PUMP SYSTEM 8 104 ...
Page 599: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 609: ...ABS ANTI LOCK BRAKE SYSTEM 8 126 ...
Page 698: ...ELECTRICAL COMPONENTS 8 215 FJR13A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 700: ...ELECTRICAL COMPONENTS 8 217 FJR13AE 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 702: ...ELECTRICAL COMPONENTS 8 219 FJR13AE 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 730: ...ELECTRICAL COMPONENTS 8 247 ...
Page 739: ......
Page 740: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...