ENGINE SPECIFICATIONS
2-6
Height H
5.0 mm (0.20 in)
Offset
0.50 mm (0.0197 in)
Offset direction
Intake side
Piston pin bore inside diameter
19.004–19.015 mm (0.7482–0.7486 in)
Limit
19.045 mm (0.7498 in)
Piston pin outside diameter
18.991–19.000 mm (0.7477–0.7480 in)
Limit
18.971 mm (0.7469 in)
Piston-pin-to-piston-pin-bore clearance
0.004–0.024 mm (0.00016–0.00094 in)
Piston ring
Top ring
Ring type
Barrel
Dimensions (B
×
T)
1.00
×
2.80 mm (0.04
×
0.11 in)
End gap (installed)
0.35–0.45 mm (0.0138–0.0177 in)
Limit
0.70 mm (0.0276 in)
Ring side clearance
0.030–0.070 mm (0.0012–0.0028 in)
Limit
0.120 mm (0.0047 in)
2nd ring
Ring type
Taper
Dimensions (B
×
T)
1.00
×
2.90 mm (0.04
×
0.11 in)
End gap (installed)
0.75–0.85 mm (0.0295–0.0335 in)
Limit
1.20 mm (0.0472 in)
Ring side clearance
0.020–0.060 mm (0.0008–0.0024 in)
Limit
0.120 mm (0.0047 in)
Oil ring
Dimensions (B
×
T)
2.00
×
2.50 mm (0.08
×
0.10 in)
End gap (installed)
0.20–0.60 mm (0.0079–0.0236 in)
Ring side clearance
0.060–0.150 mm (0.0024–0.0059 in)
Connecting rod
Oil clearance (using plastigauge
®
)
0.031–0.048 mm (0.0012–0.0019 in)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green 5.Yellow 6.Pink
H
D
T
B
B
T
B
T
Summary of Contents for FJR13AY 2009
Page 1: ...2009 SERVICE MANUAL FJR13AY C FJR13AEY C LIT 11616 22 73 3P6 28197 12 ...
Page 6: ......
Page 8: ......
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 98: ...CABLE ROUTING FJR13A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 108: ...CABLE ROUTING FJR13A 2 59 1 2 3 4 A B B C D E ...
Page 110: ...CABLE ROUTING FJR13A 2 61 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 118: ...CABLE ROUTING FJR13AE 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 128: ...CABLE ROUTING FJR13AE 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 134: ...CABLE ROUTING FJR13AE 2 85 ...
Page 137: ......
Page 196: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 302: ...SHAFT DRIVE 4 117 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 424: ...CONNECTING RODS AND PISTONS 5 119 ...
Page 462: ...WATER PUMP 6 15 ...
Page 473: ...THROTTLE BODIES 7 10 ...
Page 474: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 483: ......
Page 495: ...IGNITION SYSTEM 8 12 ...
Page 511: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 513: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 10 Battery ...
Page 515: ...CHARGING SYSTEM 8 32 ...
Page 539: ...COOLING SYSTEM 8 56 ...
Page 587: ...FUEL PUMP SYSTEM 8 104 ...
Page 599: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 609: ...ABS ANTI LOCK BRAKE SYSTEM 8 126 ...
Page 698: ...ELECTRICAL COMPONENTS 8 215 FJR13A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 700: ...ELECTRICAL COMPONENTS 8 217 FJR13AE 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 702: ...ELECTRICAL COMPONENTS 8 219 FJR13AE 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 730: ...ELECTRICAL COMPONENTS 8 247 ...
Page 739: ......
Page 740: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...