POWR
5-47
6D45F11
Power unit
4.
Install the union bolt to specified torque.
5.
Install the new gasket and breather cover
then tighten the bolts.
6.
Install the dowel pins, new gasket,
exhaust cover, thermostat, new gasket
and thermostat cover and then tighten
the bolts to specified torques in two
stages in the sequence shown.
Crankcase bolt (M8):
1
–
4
1st: 15 N·m (1.5 kgf·m, 11 ft·lb)
2nd: 30 N·m (3.0 kgf·m, 22 ft·lb)
Crankcase bolt (M6):
5
–
0
1st: 6 N·m (0.6 kgf·m, 4.4 ft·lb)
2nd: 12 N·m (1.2 kgf·m, 8.7 ft·lb)
Union bolt:
40 N·m (4.0 kgf·m, 30 ft·lb)
Breather cover bolt:
8 N·m (0.8 kgf·m, 5.8 ft·lb)
Assembling the cylinder block
1.
Install half of the bearings
1
into the
crankcase, then dowel pins
2
.
2.
Apply Gasket Maker
®
to the mating sur-
face of the crankcase.
NOTE:
Do not get any Gasket Maker
®
on the journal
bearings.
3.
Install the crankcase bolts, and then
tighten them to the specified torques in
two stages and in the sequence shown.
NOTE:
Apply engine oil to the crankcase bolt before
installation.
1
1
2
2
6D451460
1
2
3
4
5
6
7
6D451480
1
9
5
8
4
3
7
6
10
2
6D451035
0
9
8
7
6
5
4
3
2
1
Exhaust cover and thermostat cover
bolt:
1st: 6 N·m (0.6 kgf·m, 4.4 ft·lb)
2nd: 12 N·m (1.2 kgf·m, 8.7 ft·lb)
6D45F11-05 03.10.9 20:44 Page 50
