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Xerox Versant 2100 User Manual Download Page 10

HCS Top Tray............................................................................................15-3

Unloading the Stacker Tray / Cart.................................................................15-3
HCS Media Guidelines.......................................................................................15-4

Problem Solving.................................................................................................................15-4

Fault Codes - High Capacity Stacker............................................................15-4
HCS Jam Clearance.............................................................................................15-5

Jam Clearance Tips................................................................................15-5
HCS Entrance Jams (E1, E2, and E3)...............................................15-6
HCS Transport Jams (E4, E5, and E6).............................................15-6
HCS Top Tray Jam (E7).........................................................................15-7
HCS Exit Jam (E8)...................................................................................15-8

Hints and Tips for Using the HCS..................................................................15-9
Loss of Power.........................................................................................................15-9

16 Standard Finisher / Booklet Maker Finisher...............................

16-1

Overview of the Finishers...............................................................................................16-1

Standard Finisher Versus Booklet Maker Finisher...................................16-1
Finisher Components..........................................................................................16-2
Manual Decurling Feature on the Finisher................................................16-3
Fold Feature............................................................................................................16-4

Fold Types..................................................................................................16-4

Loading Paper or Tabs in the Post-Process Inserter (Tray

T1)...................................................................................................................16-5

Specifications......................................................................................................................16-6

Finisher Specifications.......................................................................................16-6
Optional C / Z Folder Specifications.............................................................16-9

Finisher Maintenance......................................................................................................16-9

Finisher Consumable Supplies........................................................................16-9
Replacing the Basic Staple Cartridge........................................................16-10
Replacing the Booklet Staple Cartridge...................................................16-11
Replacing the Staple Waste Container.....................................................16-12
Emptying the Punch Waste Container......................................................16-13

Finisher Problem Solving.............................................................................................16-14

Problem Solving Overview.............................................................................16-14
Fault Codes - Standard Finisher / Booklet Maker Finisher................16-14
Finisher Jam Clearance...................................................................................16-17

Paper Jams in the Post-Process Inserter (Tray T1)..................16-17
Paper Jams Inside the Finisher Left Cover.................................16-17
Paper Jams Inside the Finisher Right Cover..............................16-20
Paper Jams at the Optional C / Z Folder.....................................16-23
Paper Jams at Finisher Top Tray....................................................16-27

Xerox

®

Versant

®

2100 Press

viii

User Guide

Table of Contents

Summary of Contents for Versant 2100

Page 1: ...Xerox Versant 2100 Press User Guide System Software Version 100 21 44 Book Version 3 0 September 2015 702P02815...

Page 2: ...ks of Adobe Systems Inc PostScript is an Adobe registered trademark used with the Adobe PostScript Interpreter the Adobe page description language and other Adobe products Fiery and EFI are trademarks...

Page 3: ...Finishing Devices 1 9 Feeding Devices 1 9 Oversized High Capacity Feeder OHCF Trays 6 and 7 1 9 Chained Oversized High Capacity Feeder OHCF Trays 8 and 9 1 9 Bypass Tray 5 1 10 Finishing Devices 1 10...

Page 4: ...he Bypass Tray 5 4 6 Loading Tab Stock in the Bypass Tray 5 4 6 Loading Transparencies in the Bypass Tray 5 4 7 Loading Pre drilled Stock in the Bypass Tray 5 4 8 Loading Envelopes in the Bypass Tray...

Page 5: ...Machine Status 7 1 Machine Status Overview 7 1 Machine Information Tab 7 1 Faults Tab 7 3 Billing Information Tab 7 3 Accessing Billing Information 7 3 Billing Impression Mode 7 4 Billing Impressions...

Page 6: ...Calling for Service 10 1 Basic Troubleshooting 10 2 General Problems 10 2 Image Quality Problems 10 8 Fault Codes 10 12 Fault Codes Press 10 12 Fault Codes Oversized High Capacity Feeder Trays 6 and...

Page 7: ...OHCF Trays 8 and 9 11 1 OHCF Trays 8 and 9 Overview 11 1 OHCF Trays 8 and 9 Specifications 11 2 Loading Media in the Chained OHCF Trays 8 and 9 11 2 OHCF Trays 8 and 9 Maintenance 11 3 Replacing the B...

Page 8: ...C AdvancedPunch 13 2 Punch Dies 13 3 GBC AdvancedPunch Procedures 13 4 Changing the Punch Die 13 4 Pre Punch Job Checkpoints 13 5 Loading Tab Stock with the GBC AdvancedPunch 13 6 GBC AdvancedPunch Ma...

Page 9: ...ncedPunch Pro Removing Installing 14 15 Die Set Procedures 14 17 Removing Pins from a Die Set 14 17 Adding Pins to a Die Set 14 18 Changing the Die Stop Position 14 19 AdvancedPunch Pro Maintenance 14...

Page 10: ...r or Tabs in the Post Process Inserter Tray T1 16 5 Specifications 16 6 Finisher Specifications 16 6 Optional C Z Folder Specifications 16 9 Finisher Maintenance 16 9 Finisher Consumable Supplies 16 9...

Page 11: ...tions 17 6 Trimmer Feature 17 6 Trimmer Options 17 6 Trim Guidelines 17 7 Hints and Tips 17 9 Printing Full Page Images on Booklets 17 9 Follow These Tips 17 10 Problem Solving 17 10 Fault Codes Squar...

Page 12: ...rd Finisher Plus 18 13 Paper Jams in the Finisher Module 18 14 Paper Jams in the Post Process Inserter Tray T1 18 14 Paper Jams Inside the Finisher Left Cover 18 15 Paper Jams Inside the Finisher Righ...

Page 13: ...ission An Offset Catch Tray can be attached to the print engine or various optional inline finishing devices with the Interface Module are offered Print Server Overview The print server networked with...

Page 14: ...er ROS system Full Width Array calibration feature decurler registration and paper path and paper inverter 4 Control Panel and Touch Screen An embedded Control Panel on the top panel of the press cons...

Page 15: ...al finishing devices are attached the Interface Module is required to provide decurling and paper height adjustment between the print engine and the attached finishing device Locating the Press Serial...

Page 16: ...t the Control Panel buttons to log in perform job setup functions and view job press and supply statuses 1 Home button Displays the main menu Provides access to view the supplies and trays available o...

Page 17: ...s the previous entry made on the numeric keypad 10 Clear All button Use this button to return all selections to the same state as when the press was powered on Press once to clear a current entry Pres...

Page 18: ...uage 1 Press the Language button on the press Control Panel The Language window displays on the touch screen 2 Select the desired language from the list and select Save The language on the screen chan...

Page 19: ...g that the Energy Saver feature is canceled Sleep Mode In this mode the power is lowered more than in the Low Power mode The display goes out and the Energy Saver button on the Control Panel lights To...

Page 20: ...rst and then power off the Main Power Switch Power On Off the Press To switch on the press Check that the Main Power switch behind the Center Front Door is On and then press the Power On Off button on...

Page 21: ...sizes including standard heavyweight and oversized stocks up to 13 x 19 2 in 330 x 488 mm in size and weighing between 52 gsm and 350 gsm Each tray holds 2 000 sheets of coated and uncoated stock Chai...

Page 22: ...300 gsm and media size of 3 86 x 5 75 inches 98 x 146 mm to 13 x 19 2 inches 330 2 x 488 mm The Bypass Tray holds a maximum of 280 sheets of 20 lb 75 gsm plain paper The Bypass Tray accepts envelopes...

Page 23: ...vides another level of finishing by allowing you to punch holes in 8 5 x 11 in A4 documents that support a variety of binding styles Punch types include 19 hole to a maximum of 32 hole for 8 5 x 11 in...

Page 24: ...r The High Capacity Stacker HCS is an optional finishing device that provides production stacking and offsetting capabilities of up to 5 000 sheets to a cart in the Stacker Tray Shorter runs of up to...

Page 25: ...ttens the spine of the booklet and trims the face of the booklet Note The SquareFold Trimmer Module is shown here with the required Interface Module and the required Booklet Maker Finisher Standard Fi...

Page 26: ...hird party Document Finishing Architecture DFA devices are also available for your press Information on these DFA devices can be obtained by contacting your Xerox sales representative Xerox Versant 21...

Page 27: ...duct It may be helpful to know your press serial number before calling for support The press serial number is shown on the Machine Information tab Machine Status Machine Information Diagnostic Tool A...

Page 28: ...Tray Properties Stock information how to add stock and more In the Contents area topics are displayed to the right of the book icons Selecting a book icon expands the view and provides selections to...

Page 29: ...on all sides Adjustable Border 0 5 mm up to 400 mm on all sides Print Image Quality Assurance Area 12 48 x 18 98 in 317 mm x 482 mm For Trays 1 2 or 3 12 72 x 18 98 in 323 x 482 mm Bypass Tray 5 12 83...

Page 30: ...r mode less than 5 minutes From Sleep Mode Power Saver less than 5 minutes From Standby Mode less than 1 minute When switching print modes such as from black only to full color approximately 2 minutes...

Page 31: ...f using the optional Postcard bracket minimum size is 4 x 6 inches 101 6 x 152 4 mm Note For more information on the optional Postcard bracket refer to the Paper and Media section of this guide Bypass...

Page 32: ...uncoated and coated 50 ppm 24 ppm Simplex Duplex 64 to 256 gsm 12 x 18 SRA3 un coated and coated 50 ppm 24 ppm Simplex Duplex 64 to 256 gsm 13 x 19 2 coated and uncoated 32 ppm Simplex 106 to 256 gsm...

Page 33: ...ex 52 to 300 gsm SEF 12 x 18 SRA3 coated and un coated 40 ppm 20 ppm Simplex Duplex 52 to 300 gsm SEF 13 x 19 2 coated and uncoated Paper Specifications for Trays 1 3 5 and 6 7 Note Always refer to th...

Page 34: ...Drilled paper coated un coated 64 to 105 All Trays Recycled paper coated un coated 106 to 256 106 to 350 Trays 1 3 Trays 5 6 and 7 Embossed coated uncoated All Trays 8 5 x 11 in A4 LEF Transparency 10...

Page 35: ...temperature and relative humidity of the room where the press is located must be within the minimum and maximum allowable temperature and relative humidity limits for the press system to operate corr...

Page 36: ...Xerox Versant 2100 Press 3 8 User Guide Technical Specifications...

Page 37: ...ystem Administrator may restrict user access to change or add stocks When you are loading paper the Stock Library Manager application opens the Tray Properties window for that tray and you can view or...

Page 38: ...k for your print job 2 Pull out the tray slowly until it stops 3 Open the ream of paper with the seam side facing up 4 Fan the sheets before loading them into the tray 5 Load and align the edge of the...

Page 39: ...y Source Tray 1 2 or 3 Print Output Order Tab Sequence N to 1 Output Delivery Face Up Note Refer to the print server documentation for more detailed information on how to set up a tab job at your prin...

Page 40: ...y slowly until it stops 3 Fan the transparencies to stop them from sticking together before loading into the tray 4 Load a small stack of paper into the tray first The paper must be the same size as t...

Page 41: ...he left edge of the tray Paper can be loaded either in the LEF portrait or SEF landscape direction 6 Adjust the paper guides by pressing in the guide release and carefully moving the Edge Guide until...

Page 42: ...per stock for your print job 4 Open the ream of paper with the seam side facing up 5 Fan the sheets before loading them into the tray 6 Insert the paper or media into the tray until it stops 7 Adjust...

Page 43: ...5 Insert the tab stock into the tray so the straight edge of the stock is in the feed direction lead edge and the tabs are to the left trail edge 6 Continue to insert the tab stock into the tray until...

Page 44: ...izes are supported Other sizes can be used but performance is not guaranteed C4 229 x 324 mm Short Edge Feed SEF or Long Edge Feed LEF C5 162 x 229 mm Short Edge Feed or Long Edge Feed 10 4 125 x 9 5...

Page 45: ...the Postcard Bracket installed Stack height is limited to 200 envelopes Postcard Bracket The Postcard bracket is delivered with the OHCF from manufacturing The Postcard bracket allows you to print on...

Page 46: ...of the tray 6 Tighten the thumb screw so it locks the Postcard Bracket in place 7 Load the postcard stock and adjust the paper guides against the stock 8 Close the paper tray and confirm the new setti...

Page 47: ...server verify that the correct paper information is being used including size type weight and paper curl or alignment option for the tray Select OK and close the Tray Properties window 3 At the tray s...

Page 48: ...ays on the print server You can view and set stock attributes and verify trays are assigned with the correct stock The Stock Library Manager is available from the print server only and not at the pres...

Page 49: ...Guide until it lightly touches the edge of the stock in the tray Do not load materials above the MAX line located on the rear Edge Guide 6 Gently push in the tray until it comes to a stop The Paper Tr...

Page 50: ...information for transparencies such as size type weight are selected 8 Select OK to save the information and close the Tray Properties window Loading Pre drilled Stock into the OHCF Trays 6 and 7 1 Se...

Page 51: ...Bypass Tray 5 to feed envelopes However if you use Trays 8 or 9 C5 and 10 envelopes must be fed SEF with the Postcard Bracket installed Stack height is limited to 200 envelopes Postcard Bracket The P...

Page 52: ...of the tray 6 Tighten the thumb screw so it locks the Postcard Bracket in place 7 Load the postcard stock and adjust the paper guides against the stock 8 Close the paper tray and confirm the new setti...

Page 53: ...server verify that the correct paper information is being used including size type weight and paper curl or alignment option for the tray Select OK and close the Tray Properties window 3 At the tray s...

Page 54: ...ays on the print server You can view and set stock attributes and verify trays are assigned with the correct stock The Stock Library Manager is available from the print server only and not at the pres...

Page 55: ...Guide until it lightly touches the edge of the stock in the tray Do not load materials above the MAX line located on the rear Edge Guide 6 Gently push in the tray until it comes to a stop The Paper Tr...

Page 56: ...information for transparencies such as size type weight are selected 8 Select OK to save the information and close the Tray Properties window Loading Pre drilled Stock into the OHCF Trays 8 and 9 1 Se...

Page 57: ...close the Tray Properties window Loading Post Process Media in Optional Finishing Devices Refer to the specific chapter for information on loading post process media in the optional finishing devices...

Page 58: ...Xerox Versant 2100 Press 4 22 User Guide Paper and Other Media...

Page 59: ...ue that defines the attributes of those jobs sent to the queue 4 Submit the job file from the print server to the networked press for printing Stock Library Manager Begin your job workflow at the Stoc...

Page 60: ...te for more information on how to download or install print drivers At any remote workstation using a Hot Folders application to submit the document file to the print server At the print server import...

Page 61: ...top right of the Print From File window select the desired print queue 6 Using the other tabs on the screen select the desired output options such as quantity or 1 or 2 sided printing 7 Select Print T...

Page 62: ...ed There are specific job settings that you need to define such as tab order sequence number of bank sets stock weight paper size and insertion before or after body pages Refer to your print server do...

Page 63: ...nel displays the progress and status of any currently printing jobs and lists all completed jobs 1 Select the Active Jobs tab to view the status of currently pending or in progress print jobs on the s...

Page 64: ...ob that is currently printing copying Details This option shows the details of the selected document Close Menu This option closes the pop up menu Completed Jobs Tab 1 Press the Job Status button on t...

Page 65: ...ab This tab provides general information about the press such as the currently installed software version and the press serial number This area also allows you to print reports and view details that a...

Page 66: ...eports screen select Job Status and the Job History Report This report lists the status attributes input source and output destination of every print job completed deleted or shutdown Job Status and t...

Page 67: ...on the Control Panel and selecting the Fault tab on the screen Fault Code This column identifies the code number assigned to the fault message Date Time This column indicates the day and time the faul...

Page 68: ...information The counters display the impression amount for all printed jobs All meters that may be used for billing purposes are displayed on the Billing Information screen Color Printed Impressions T...

Page 69: ...e total number of impressions for all black white print jobs Black Large Impressions These impressions are one side of one sheet of a large black only document such as 11 x17 in A3 Large Impressions a...

Page 70: ...Xerox Versant 2100 Press 7 6 User Guide Machine Status...

Page 71: ...ensity Uniformity Adjustment Run this image quality adjustment when the printed output density is inconsistent non uniform within the printed page Non uniform inconsistent density may appear as faded...

Page 72: ...cation across the page The printed sheets do not yet reflect the new settings but are the sheets that were used to make the adjustments 6 Select one of the following If you do not want to print sheets...

Page 73: ...ar breaker switch and unplug the press Cleaning the press without switching off the power may cause an electric shock Always use a dry lint free cloth for all cleaning actions unless otherwise directe...

Page 74: ...ansfer roll area instead of the fuser 1 Select the Tools button on the Control Panel 2 Select the Clean Fuser Assembly icon 3 From the screen that displays you will specify the paper tray to use and t...

Page 75: ...oth pad provided when performing this cleaning procedure Do not use any other cleaning device liquid solutions or cloths 1 Open the Left Front Door of the press 2 Locate the Cleaning Wand tool stored...

Page 76: ...d clicking on the Supplies link For any item that is not orderable from the web site contact your Xerox Service Representative Note The cleaning pads used with the ROS Window cleaning wand are not ord...

Page 77: ...splays 4 Under the Supplies pull down you can select Toner or Other Consumables to view the status of each dry ink toner cartridge each drum cartridge the OHCF feeder rolls and the Waste Dry Ink Toner...

Page 78: ...se CRU components to zero 0 1 Locate and access the Bypass Tray on top of the OHCF 2 Lift up and open the Bypass Tray cover to access the feed roll components 3 Remove and replace the feed roll by squ...

Page 79: ...icon The Technical Key Operator feature displays f Select the Multisheet Inserter MSI Bypass rolls item that corresponds with the newly replaced components g Select Reset Current Value The system res...

Page 80: ...e feed roll compartment on the right side panel of the drawer 3 Remove the nudger roll by pushing down on the black tab with one hand which raises the roll upward and then squeezing the metal shaft on...

Page 81: ...s out of the slots Pull the assembly out towards you until completely removed from the tray Set aside 7 With the retard assembly out access and remove the feed roll To remove squeeze both ends of the...

Page 82: ...ll the way into the slots and the 3 screw areas align 11 Screw in the 3 thumbscrews to attach the assembly Do not over tighten 12 Close the tray and verify that the tray is operating successfully by f...

Page 83: ...the Consumables Supplies screen to verify the reset and new status 1 Open the Dry Ink Toner cover located just above the press front door cover 2 Lay paper on the floor before removing the cartridge T...

Page 84: ...etely make sure the cartridge is in the lock position and is installed into the appropriate dry ink toner location Replacing the Dry Ink Toner Waste Bottle The Dry Ink Toner Waste Bottle collects dry...

Page 85: ...stic bag 7 Remove a new empty waste bottle from the packaging 8 Hold the center part on the top of a new bottle and insert it evenly and gently into the press until it comes to a stop 9 Close the fron...

Page 86: ...r more than one minute may cause image quality defects Caution Replace drum cartridges while the press is powered ON 1 Ensure that the press is stopped and not currently printing jobs Proceed to the n...

Page 87: ...e new drum cartridge and place it under the cartridge Some drum cartridges may include a protective film Remove the film on the drum cartridge if the film is present 6 Grab the Release Handle and pull...

Page 88: ...ect the other drums from light 11 Return the Release Handle to its original position 12 Return the R1 R4 handle to the original position and close the front door cover 13 Insert the used drum cartridg...

Page 89: ...filter box area Make sure to first insert the left two tabs of the cover into the left side of the box area Then push the entire cover flush to the press 8 Insert the Torx driver with the screw attac...

Page 90: ...power on or electrical power supplied to the system Allow the fuser to cool down for 50 minutes before performing any maintenance The reasons for removing and or replacing the Fuser Module components...

Page 91: ...ndles originally stored inside the Paper Tray 2 compartment 1 Power off the press by pressing the On Off button on the right side of the Control Panel 2 When the indicator light stops blinking open th...

Page 92: ...the front left side of the cover The clip identifies the width of the fuser currently installed such as 13 inch If there is no clip and jumper connected this is the default at install the standard fu...

Page 93: ...bundle from the harness clip 10 Locate the storage area of the press that holds the pack of Fuser and Pressure Roll Lift Handles Remove the Lift Handles pack from the storage area 11 Place the Fuser...

Page 94: ...ress Allow the fuser to cool down for 50 minutes before performing any maintenance 1 Perform the steps for Removing the Fuser Module 2 Once the Fuser Belt Assembly is out of the press you can access a...

Page 95: ...d move each spring into the holding position b Install the Pressure Roll Handles under the bearings on each side of the roll c Lift the Pressure Roll straight out of the press and place in an availabl...

Page 96: ...nstall the new cleaning pad Make sure to align the locking tabs with the holes in the frame and once the Cleaning Pad Assembly is seated push the assembly towards the front of the press against the sc...

Page 97: ...points There are two in the front and one in the back of the assembly Proper alignment ensures proper performance 1 Place the Fuser Belt Module Handles on each side of the belt and reinsert the requi...

Page 98: ...ly gently close the Fuser Top Cover If it closes completely the module is installed correctly If it does not close try to reinstall the Fuser Belt Module again Leave the Top Cover open 4 Replace the w...

Page 99: ...lose the Front Covers to complete the procedure 10 Ask the administrator to reset the High Frequency Service Item HFSI count for this newly replaced CRU component The HFSI components that need to be r...

Page 100: ...odule you can optimize its life and maintain the system s image quality output by attaching a jumper connector to the fuser assembly that identifies the specific paper width range to use If you plan t...

Page 101: ...d identify the specific width range of media that can be run through the fuser Refer to the Default and Custom Paper Width Settings tables in the NVM Setting procedure defined in the Common Settings s...

Page 102: ...by pushing the two ends together There is no release To disconnect simply pull apart 8 Position the fuser cover back on the assembly and screw tightly in place 9 Close both front doors of the press 1...

Page 103: ...e Paper Tray 1 drawer a At the press fully open Paper Tray 1 b At the left of the feeder tray on the press frame locate the plate with the serial number SER Calling for Service 1 Record any displayed...

Page 104: ...shut to install or detach optional accessories be sure to follow instructions in the User Guide Do not try to alter the press configuration or modify any parts Doing so might cause press malfunction o...

Page 105: ...power button on the press to power down the print engine Wait 30 seconds and press the power button again to reboot the system If the Power Saver button is on lit the press is in the Power Saver mode...

Page 106: ...sage The next job begins printing once the system completes its adjustments Other information to remember includes From a cold start power on or power saver system takes less than 5 minutes to start p...

Page 107: ...uides are in the correct posi tion To ensure tray closure firmly push it in as far as pos sible Turn the paper stack around and or over in the selected paper tray Remove a few sheets from the top and...

Page 108: ...t field Multiple sheets feed from the paper trays Visually check to see if the Feed Retard Nudger Rolls are worn or damaged Check the High Frequency Service Item HFSI interval status for the rolls Rep...

Page 109: ...ule s control panel Refer to the section Interface Module If the Standard Booklet Maker Finisher is attached use the manual decurl buttons on the finisher Refer to the section Standard Booklet Maker F...

Page 110: ...uality Problems This section contains a problem solving table to help you locate and resolve an image quality defect In addition refer to the Diagnostic Tool for identifying and resolving an image qua...

Page 111: ...justing Automatic Density Uniformity Adjust 2nd transfer settings in the Stock Library at the print server Perform the Cleaning the ROS Windows procedure If the problem continues replace the Pressure...

Page 112: ...n Kit Run the Halftone Test Pattern to determine which color drum is affected Replace or swap the affected color Drum cartridge Replacing a Drum Cartridge Perform the Cleaning the ROS Windows procedur...

Page 113: ...vanced Stock Setup screen Create or use an existing Alignment profile adjust the Roll Pressure option or use the Regi Loop feature Image on the printed output is skewed or crooked Check that the paper...

Page 114: ...reventing Fuser Damage Clean Fuser Assembly Adjusting Automatic Density Uniformity Replacing the Pressure Roll Cleaning Pad Assembly Cleaning the ROS Windows Replacing a Drum Cartridge Removing the Fu...

Page 115: ...ault 024 923 024 924 024 925 Developer Replace Reinsert Cartridge Ensure Doors are closed Power Off On the press Contact Cus tomer Support Dry Ink Toner Cartridge 093 3 00 99 093 4 00 99 093 6 00 99 0...

Page 116: ...ion ing Entrance area paper jam faults Paper tray faults Paper path sensor faults Open drawer faults Open door interlock faults 071 1 00 99 071 2 00 99 072 1 00 99 072 2 00 99 073 1 00 99 073 2 00 99...

Page 117: ...em persists replace Drum Unit C CRUM data is damaged 091 923 091 926 Reseat the Drum Unit K Switch Drum Units If problem persists replace Drum Unit K CRUM data is damaged 091 915 091 916 Power Off On...

Page 118: ...Replace and fan the paper in tray 3 Power Off On the press 4 If problem still persists contact the Customer Support Center Pre registration sensor jam during paper trans portation from Bypass Tray 07...

Page 119: ...nd 7 1 Fan the paper to eliminate pa per adhesion especially in high humidity or high temperature environments 2 Check the position of Skew Ad justment Levers The levers should be retracted refer to S...

Page 120: ...ass Tray feed re tard and nudger rolls with a damp cloth 3 Replace feed rolls feed retard nudger refer to Replacing the Bypass Tray Feed Rolls for the OHCF Trays 8 and 9 4 If problem persists Call for...

Page 121: ...r in tray 3 Power Off On the press 4 If problem still persists contact the Customer Support Center Gate sensor not turned on fault during paper transportation from Tray 8 178 112 Tray 8 Perform the fo...

Page 122: ...ray 3 Power Off On the press 4 If problem still persists contact the Customer Support Center Multiple feed of sheets paper jam 178 900 178 904 Trays 8 and 9 Related Topics Replacing the Bypass Tray Fe...

Page 123: ...the paper being used is within specifications Sheets remain in the paper path area 048 900 048 901 048 903 Paper Path Fault Codes GBC AdvancedPunch Fault codes for the GBC AdvancedPunch are displayed...

Page 124: ...t or fully insert it close front door The punch die set is missing or not fully installed 040 940 Install and or fully insert punch container close front door Punch chip container is missing or not fu...

Page 125: ...front door HCS open door fault 049 940 Check the position of the Stacker cart Stacker Cart fault 049 941 Remove paper from the Top Tray Stacker Top Tray fault 049 945 Remove paper from the Stacker Tra...

Page 126: ...a new one The Staple Waste Container is full or near full 024 931 Check that the Staple Waste Container is installed in the finisher and inserted correctly The Staple Waste Container is not attached...

Page 127: ...then reinstall it completely The Punch Waste Container is full or near full 112 700 Confirm the staple position and try to print again The settings for stapling are canceled and prints the data 116 7...

Page 128: ...per scraps from jam clearance areas Make sure the Top Left and Right Covers are fully closed Check the Trimmer Waste Container If full empty it and reinsert into the mod ule Make sure it is pushed in...

Page 129: ...it sensor in the Finishing Transport did not switch ON or did not switch OFF within a specified amount of time 013 108 to 013 110 Check for any obstructions or paper jams in the Finishing Module and F...

Page 130: ...ge the profile value refer to the DFA user documenta tion Power Off On the press and re send the print job If the fault persists contact the Customer Support Center Paper jam in the DFA device 051 913...

Page 131: ...ule areas of the press where paper jams may occur The Registration area behind the Front Left Door Xerographic Drawer Transfer Drawer and Paper Handling Drawer Fuser Assembly and Decurler area behind...

Page 132: ...in the horizontal position Pull the drawer straight out until it stops 4 Locate and lift up the green 2b lever to remove jammed paper from the registration area 5 If paper is jammed at the top of the...

Page 133: ...the fuser area 11 Close the Front Left and Front Center Doors completely The press will not operate if a door is open even slightly Clearing Jams in the Output Module Areas 3 4 and 5 The Output or Exi...

Page 134: ...lever and also rotate the 3b knob clockwise to advance the paper jammed in the Module Entrance Roll Ensure paper has completely moved through the roll beyond the entrance area 4 Rotate the 5d knob cl...

Page 135: ...ht to the horizontal position Slowly pull out the Drawer assembly until it stops 7 Rotate the 4a knob clockwise and advance paper to remove 8 Lift 4b 4c and 4d levers to remove any paper and return th...

Page 136: ...ray where the paper jam occurred 2 Remove the jammed paper 3 Push the tray in gently until it comes to a stop Paper Jams in the Bypass Tray 5 Paper Jams When the Bypass is Installed on Trays 6 and 7 T...

Page 137: ...Bypass Tray 5 5 Reload paper into the tray and resume printing Paper Jams When the Bypass is Installed on Trays 8 and 9 Tip Always ensure that all paper jams including any small ripped pieces of paper...

Page 138: ...Remove any jammed paper Note If paper is torn check inside the press and remove it 4 Close the Top Cover of the Bypass Tray 5 5 Pull open the OHCF Top Drawer located at the top of Trays 6 and 7 Xerox...

Page 139: ...rge size sheets such as A3 11 x 17 inches 12 x 18 inches to reduce the chance of jamming as paper enters the print engine Note Follow the jam clearance instructions displayed on the touch screen Alway...

Page 140: ...ve the lever 1a to the right and turn the knob 1c to the right Remove the jammed paper Note If paper is torn check inside the machine and remove it 3 Return the lever 1a to the original position 4 Clo...

Page 141: ...is torn check inside the machine and remove it 3 Return the lever 1b to the original position 4 Close the front cover of the OHCF Note If the front cover of the OHCF is not completely closed a messag...

Page 142: ...1c clockwise and then remove the jammed paper Note If paper is torn check inside the machine and remove it 4 Return the lever 1d to the original position 5 Close the front cover of the OHCF Note If th...

Page 143: ...occur every 98 mm 3 89 in indicate a damaged fuser belt Fuser Paper Width Information The press is delivered and installed with a standard type fuser that accommodates all paper width sizes However th...

Page 144: ...A3 SEF A4 Letter LEF 11 x 17 in 12 in Black Resistor Type 2 300 0 330 2 mm 12 09 13 00 in SRA3 13 in Blue Type 3 100 0 330 2 mm 3 937 13 0 in Custom 4 See Note Note Refer to the System Administrator...

Page 145: ...wo additional trays This second chained OHCF is referred to as Trays 8 and 9 and it feeds a variety of stock sizes including standard sizes and oversized stock up to 13 x 19 2 in 330 x 488 mm paper Ea...

Page 146: ...x 10 in Custom sizes 182 330 mm 7 2 13 in Width and 182 488 mm 7 2 19 2 in Length Sheet size 16 lb to 130 lb cover 52 350 gsm Paper weight 2 000 sheets per tray Important When using up to Xerox 24 lb...

Page 147: ...Feed Roll Nudger Roll Retard Roll Note After you replace all of the feed rolls contact your system administrator who will reset the High Frequency Service Item HFSI usage counter for these CRU compon...

Page 148: ...select the Tools icon c Select System Settings Common Service Settings Maintenance d Use the up down arrow buttons to access the next Maintenance screens e Select the Technical Key Operator icon The...

Page 149: ...eplace the OHCF feed rolls which includes Feed Roll Nudger Roll Retard Roll Note After you replace all of the feed rolls contact your system administrator who will reset the High Frequency Service Ite...

Page 150: ...shing down on the black tab insert and release the roll ends into the notches 5 Next remove the retard roll assembly at the side of the feeder tray to access the retard roll Unscrew the 3 thumbscrews...

Page 151: ...ssembly 9 Replace a new retard roll into the black notches of the assembly using the same technique 10 Reinstall the retard assembly into the tray Align the cutout holes of the assembly with the frame...

Page 152: ...Select the item HCF that corresponds with the newly replaced components g Select Reset Current Value The system resets the High Frequency Service Item HFSI to 0 14 Exit administrator mode by pressing...

Page 153: ...g the OHCF Feed Rolls for the OHCF Trays 8 and 9 Pre registration sensor jam during paper transportation feed sensor is not turned on within period of time paper is transporting from tray 178 100 178...

Page 154: ...ace and fan the paper in tray 3 Replace the OHCF Feed Rolls refer to Replacing the OHCF Feed Rolls for the OHCF Trays 8 and 9 Pre registration or feed sensor jam dur ing paper transporta tion from Tra...

Page 155: ...t area of the Feeder hold back large size sheets such as A3 11 x 17 inches 12 x 18 inches to reduce the chance of jamming as paper enters the print engine Note Follow the jam clearance instructions di...

Page 156: ...5 Pull open the OHCF Top Drawer located at the top of Trays 6 and 7 6 Lift levers 2a and 2b and remove any paper jams 7 Close levers 2a and 2b 8 Close the OHCF Top Drawer 9 Reload paper into the tray...

Page 157: ...comes to a stop OHCF Trays 8 and 9 Paper Jams at Lever 1a and Knob 1c 1 Open the front cover of the OHCF 2 Move the lever 1a to the right and turn the knob 1c to the right Remove the jammed paper Not...

Page 158: ...to the right Remove the jammed paper Note If paper is torn check inside the machine and remove it 3 Return the lever 1b to the original position 4 Close the front cover of the OHCF Note If the front...

Page 159: ...knob 1c clockwise and then remove the jammed paper 4 Return the lever 1d to the original position 5 Close the front cover of the OHCF Note If the front cover of the OHCF is not completely closed a me...

Page 160: ...Xerox Versant 2100 Press 11 16 User Guide Chained Second Oversized High Capacity Feeder OHCF Trays 8 and 9...

Page 161: ...required when any of the finishing devices are attached except for the Offset Catch Tray The Interface Module provides cooling and decurling and adjusts the paper height between the print engine and t...

Page 162: ...ors These indicate the amount of manual curl up or down that is selected 5 Auto Curl indicator When this indicator is green the Auto Curl Mode is selected If you want to quickly and at the point of ne...

Page 163: ...e is designed with several automated presettings for controlling paper curl When using the Auto Decurl function the amount of curl correction is automatically set by the module decurler When the media...

Page 164: ...Door Power Off On the press If error persists contact the Customer Support Center Decurler Sensor or Belt issue 048 310 048 311 048 312 048 313 048 314 048 315 048 316 Decurler Power Off On the press...

Page 165: ...Remedies differ according to the paper jam location Follow the instructions displayed to remove the jammed paper Paper Jams at Lever 1a 1 Open the front cover of the Interface Module 2 Move the lever...

Page 166: ...e Interface Module 2 Move the lever 2a upward turn the knob 2c counterclockwise and remove the jammed paper 3 Return the lever 2a to the original position 4 Close the front cover of the module 5 Follo...

Page 167: ...n the knob 2c counterclockwise and remove the jammed paper 3 Return the lever 2b to the original position 4 Close the front cover of the module 5 Follow the instructions on the press touch screen to c...

Page 168: ...Xerox Versant 2100 Press 12 8 User Guide Interface Module...

Page 169: ...x 11 in media A4 media supports punch types 21 hole to a maximum of 47 hole Note The GBC AdvancedPunch requires either the Interface Module or Interface Cooling Module It also requires another finishi...

Page 170: ...s 3 Storage holds up to 3 spare Die Sets Die Set Storage 4 Provides a short straight through paper path for unpunched documents Punch Bypass 5 Wide radius turn support stocks up to 216 gsm cover stock...

Page 171: ...Fully Insert Punch Die 4 When the front door is open or not completely closed the yellow LED illuminates Close Front Door 5 When a sheet of paper becomes jammed within the punch unit the yellow LED il...

Page 172: ...mode and is not in the process of running any copy scan or print jobs 2 Open the AdvancedPunch access door panel 3 Securely grasp the handle and pull firmly This disengages the Automatic Latching Mech...

Page 173: ...ie or a die that has recently been oiled Pre Punch Job Checkpoints Prior to beginning a job in which the punching feature of the AdvancedPunch will be used perform the following checkpoints 1 Ensure t...

Page 174: ...ing used 1 If using the optional HCF letter size A4 or the OHCF load the tabs upside down and change the order one by one as shown in the illustration 2 If using the press Trays 1 2 or 3 load the tabs...

Page 175: ...nt door The punch die set is missing or not fully installed 040 940 Install and or fully insert punch container close front door Punch container is missing or not fully installed 040 941 Empty punch c...

Page 176: ...arance Solution Jam Area If paper is jammed in the Punch Bypass lift the paper guide plate located inside and remove the jammed paper If paper is jammed in the downward paper path chute move the door...

Page 177: ...variety of optional multiple hole punch die sets Similar to the GBC AdvancedPunch the GBC AdvancedPunch Pro may be attached to a variety of optional finishing accessories and provides the same capabil...

Page 178: ...t bypass on the device AdvancedPunch Pro Specifications Descrption Capabilities US Sizes Letter LTR LEF Letter LTR SEF Statement LEF Legal SEF Ledger SEF 9 x 12 in SEF 9 x 12 in LEF 12 x 18 in SEF ISO...

Page 179: ...4 Easy to access chip tray for quick chip disposal Punch Chip Container 5 Punch Chip Container Periodically empty the drawer for the Punch Chip Container The AdvancedPunch Pro uses a sensor to determ...

Page 180: ...Display Panel provides Messages Settings and Information relating to the functions of the punch unit User Display Panel Main Screen Information Settings Messages When required Information is displaye...

Page 181: ...when the Punch Chip Container is full of waste paper chips The container must be emptied Chip Tray Out This message displays when the Punch Chip Container is removed or not fully inserted into the pu...

Page 182: ...om the punch output orientation This distance can be adjusted by pressing Up or Down buttons on the User Display Panel Pressing Up increases the Alignment position and pressing Down decreases the Alig...

Page 183: ...the uncommon sizes refer to these two tables Pin Removal Table for US Paper Sizes and Pin Removal Table for ISO Paper Sizes Pin Numbering Die punching pins are numbered sequentially starting from the...

Page 184: ...H 7H 1 34 1 23 1 2 47 9 x 12 in LEF 3 21 3 21 3 19 N A 5 31 3 21 6 7 42 43 9 x 12 in SEF 1 34 1 23 1 21 3H 5H 7H 1 34 1 23 1 2 47 12 x 18 in SEF Table Legend N A Not Applicable Long Edge Feed LEF Indi...

Page 185: ...30 31 4 21 4 19 1 4 1 4 4 5 30 31 4 21 6 7 42 41 SRA4 SEF None None None 2H 4H 2H 4H None None None SRA3 SEF Table Legend For CombBind 20H Configuration Pull Pin Number 1 N A Not Applicable Long Edge...

Page 186: ...ill not be centered on the sheet 3 Position A This is when the arrow on the die stop knob points down towards the handle and lines up with the lower arrow on the die stop handle label 4 Position B Thi...

Page 187: ...Die Stop Position Based On Paper Size or Orientation A A A A A A A4 LEF A B B A B A A4 SEF A B B A B A A5 LEF A A A A A A A3 SEF A A A A A A SRA4 LEF A B B A B A SRA4 SEF A A A A A A SRA3 SEF For Comb...

Page 188: ...Hole Size 0 250 x 0 214 in 6 4 x 5 4 mm Length x Width Center to Center Hole Spacing 0 500 in 12 7 mm W3 Wire Round 3 Holes per inch Hole Size 0 158 in 4 mm Diameter Center to Center Hole Spacing 0 33...

Page 189: ...rns Hole Size 0 316 in 8 mm Diameter 3 Ring 5 Ring 7 Ring Binder U S Standard Loose leaf Patterns Hole Size 0 316 in 8 mm Diameter 4 Ring Binder European Standard Loose leaf Patterns Hole Size 0 315 i...

Page 190: ...e desired punching feature from File Print Printer Properties 7 For Copy jobs select the desired punching feature from the press User Interface Control Panel a From the main home screen on the press U...

Page 191: ...nt around the punched holes on the sheet After punching 25 to 50 sheets the die will no longer leave oil on the sheets It is recommended that a short test print job be run after installing a new die o...

Page 192: ...y engaged as shown on the die set label Warning Possible pinch point hazard When installing the punch die set always keep fingers and other body parts out of the unit s die set slot and away from all...

Page 193: ...t 1 Rotate the two Quarter Turn Fasteners counter clockwise to release the Pressure Bar 2 Remove the Pressure Bar and set aside 3 Lift up and remove the appropriate pins according to either the Pin Re...

Page 194: ...ie set always refer to the Pin Removal Table for US Paper Sizes and the Pin Removal Table for ISO Paper Sizes this ensures that the correct pins are being added to the die set 1 Rotate the two Quarter...

Page 195: ...t and the AdvancedPunch Pro ensure that the Pressure Bar is attached and both Quarter Turn Fasteners are in the locked position prior to inserting the die set into the AdvancedPunch Pro Changing the D...

Page 196: ...th the desired Die Stop Arrow as indicated on the Die Stop Handle Label 5 When the arrows align release the Die Stop Knob 6 Ensure that the Metal Die Stop on the bottom fully seats against the Die Pla...

Page 197: ...Set Xerox 3 5 7 Hole 8 mm 1 per box Die Set Xerox 4 Hole 8 mm 1 per box Die Set Xerox 4 Hole 6 5 mm 1 per box Die Set Xerox 4 Hole Scan Cleaning the Exterior of the AdvancedPunch Pro Clean the exterio...

Page 198: ...may also be used The procedure for lubricating the die set pins is slightley different depending on whether or not the die set has a felt pad Important After oil has been applied reinstall the die set...

Page 199: ...Pro Fault codes for the GBC AdvancedPunch Pro are displayed on the press User Interface Control Panel Remedy Cause Fault Code 1 Open AdvancedPunch Pro front door and look for a paper jam refer to Clea...

Page 200: ...nched holes are not aligned with the edge of the paper 1 Remove the die set and inspect the die throat for any stuck paper chads 2 Remove the paper chads Sheets are jamming repeatedly at the die set a...

Page 201: ...e perform the following steps 1 Press the top lever while holding the bottom lever this un latches the chute 2 Continue to open the chute until it contacts the magnet on the left side 3 Remove the pap...

Page 202: ...ure Areas 3 and 5 are clear of any jammed paper 2 If there is not any paper found in these two areas then remove the die set from the punch unit refer to Changing Die Sets in the AdvancedPunch Pro Rem...

Page 203: ...ishing device that provides large capacity stacking and offsetting capabilities for production output to a Stacker Tray Also provides a Top Tray convenient for short stack runs Note The HCS requires t...

Page 204: ...only when a second stacking finishing device is installed This path transports media through the HCS to another connected finishing device 4 Stacker Tray Cart Collated sets up to a total of 5000 shee...

Page 205: ...can be opened 6 Exit jam This indicator blinks when there is a jam in the exit area E8 7 Stacker Transport jam area These indicators blink when there is a jam in Areas E4 E5 and or E6 8 Stacker Entra...

Page 206: ...feed direction Non standard papers shorter than 254 mm 10 in in the cross feed direction require 330 mm 13 in minimum measurement in the feed direction Problem Solving Fault Codes High Capacity Stack...

Page 207: ...move paper from the Stacker Tray Stacker Tray fault 049 960 049 964 Open the HCS front door and remove any paper from the Stacker cart Close the door to resume operation Stacker Full Detection fault 0...

Page 208: ...there is a jam in the print engine follow the instructions on the screen to remove any paper in the area indicated 6 Follow the instructions displayed on the UI to resume printing HCS Transport Jams...

Page 209: ...cker cart straight into the HCS 9 Close the front door 10 If the UI indicates there is a jam in the print engine follow the instructions on the screen to remove any paper in the area indicated 11 Foll...

Page 210: ...ing steps to clear the jam and resume printing 1 Open the HCS Front Cover 2 Lift the green handle and or rotate the green knob and remove all paper in the entrance area 3 Lift the green handle and or...

Page 211: ...just the paper curl by using the decurler controls on the top of the Interface Module 4 If the output has not improved adjust the paper curl again 5 If the output still has not improved call the Custo...

Page 212: ...Xerox Versant 2100 Press 15 10 User Guide High Capacity Stacker HCS...

Page 213: ...p to 3 000 sheets bidirectional decurling along with finishing capabilities such as preprinted inserts hole punching and folding The Booklet Maker Finisher provides all of the same features of the Sta...

Page 214: ...r Trays can be used for hole punched output optional 5 Booklet Output Tray This is available only with the Booklet Maker Finisher The Booklet Tray receives saddle stitched booklets when you select Sin...

Page 215: ...Manual Decurl Button When pressed this button activates a decurling feature for the output This applies especially to lighter weight paper Manual Decurling Feature on the Finisher The Finisher has a...

Page 216: ...feed SEF You must select a tray that contains SEF stock The various fold types that are available are discussed in Fold Types The Single Fold Bi Fold option is available only with the Booklet Maker Fi...

Page 217: ...wo equal folds The two folds are unequal which allows one edge of the Z Fold Half Sheet to have a longer edge and the longer edge allows for stapling or hole punching Loading Paper or Tabs in the Post...

Page 218: ...Transparencies cannot be sent to the stacker middle tray Stacker middle Tray Collated Uncollated Offset available Tray Type Top Tray Maximum SRA3 13 x19 in 12 6 x19 2 in 330 x 488 mm custom size Minim...

Page 219: ...ay may not support some paper types Tray Capacity Maximum staple sheets 100 sheets When using paper of size larger than A4 or 8 5 x 11 in the max imum number of sheets that can be stapled is 65 Staple...

Page 220: ...ated 10 sheets 106 128 gsm Uncoated 10 sheets Coated 10 sheets 129 150 gsm Uncoated 10 sheets Coated 10 sheets 151 176 gsm Uncoated 10 sheets Coated 10 sheets 177 220 gsm Uncoated 5 sheets Coated 5 sh...

Page 221: ...ntainers can be ordered from Xerox by going to www xerox com and clicking on either the Contact Us link for specific contact information telephone numbers in your area or by clicking on the Supplies a...

Page 222: ...t the machine has stopped printing 2 Open the right cover on the finisher 3 Grasp the Staple Cartridge handle located at R1 and pull out the staple cartridge from the finisher 4 Hold the positions as...

Page 223: ...replaced a message appears on the UI 1 Make sure that the machine has stopped printing 2 Open the right cover on the finisher 3 While pressing the lever to the right pull out the booklet staple cartri...

Page 224: ...that the machine has stopped printing 2 Open the right cover on the finisher 3 Locate the Staple Waste Container R5 in the finisher and move the lock lever to the unlock position 4 Hold R5 as shown in...

Page 225: ...he right cover is open even slightly Emptying the Punch Waste Container The screen displays a message indicating when it is time to empty the Punch Waste Container Caution Only remove the Punch Waste...

Page 226: ...ding any small ripped pieces of paper are cleared before proceeding with your print jobs Note Remedies differ according to the paper jam location Follow the instructions displayed to remove the jammed...

Page 227: ...he Staple Waste Container is full or near full 024 931 Check that the Staple Waste Container is installed in the finisher and inserted correctly The Staple Waste Container is not attached 024 932 Chec...

Page 228: ...24 987 024 988 Power Off On the press Resend the print job if needed If fault persists contact Customer Support Center A communication error has occurred with the Finisher 047 320 Remove and empty the...

Page 229: ...per you removed making sure that all four corners are neatly aligned and then load them again 4 Push cover 1e until you hear it click into place Note A message is displayed and the machine does not op...

Page 230: ...remove it 4 Return lever 1a to the original position 5 Close the finisher left cover completely Note The machine will not operate if the cover is open even slightly Paper Jams at Lever 1d 1 Make sure...

Page 231: ...completely Note The machine will not operate if the cover is open even slightly Paper Jams at Lever 1b 1 Make sure that the machine has stopped printing 2 Open the finisher left cover 3 Move the leve...

Page 232: ...e has stopped printing 2 Open the right cover on the finisher 3 Move the levers 3b and 3d remove the jammed paper Note If paper is torn check inside the machine and remove it 4 Return the levers 3b an...

Page 233: ...de the machine and remove it 4 Return the lever 3e its original position 5 Close the right cover on the finisher Note A message will display and the machine will not operate if the right cover is open...

Page 234: ...ssage will display and the machine will not operate if the right cover is open even slightly Paper Jams at Lever 4b and Knob 3a 1 Make sure that the machine has stopped printing 2 Open the right cover...

Page 235: ...that the machine has stopped printing 2 Open the right cover on the finisher 3 Move the lever 2a and turn the knob 3a remove the jammed paper Note If paper is torn check inside the machine and remove...

Page 236: ...ide the machine and remove it 4 Return the lever 2b to its original position 5 Close the right cover on the finisher Note A message will display and the machine will not operate if the right cover is...

Page 237: ...ammed paper Note If paper is torn check inside the machine and remove it 5 Return the opened lever 2f or 2e to its original position and close the output tray 2d 6 Close the right cover on the finishe...

Page 238: ...e the right cover on the finisher Note A message will display and the machine will not operate if the right cover is open even slightly Paper Jams at Unit 4 and Knob 4a 1 Make sure that the machine ha...

Page 239: ...Finisher Top Tray 1 Make sure that the machine has stopped printing 2 Remove jammed paper from the finisher top tray Note If paper is torn check inside the machine and remove it 3 Open and close the f...

Page 240: ...ray 1 Make sure that the machine has stopped printing 2 Open the right cover on the finisher 3 Turn knob 4a and remove any jammed paper from the optional booklet maker tray Note If paper is torn check...

Page 241: ...led as shown in the figure above contact our Customer Support Center Note Depending on the type of paper that is being stapled the stapled nails may be bent If the bent nails are stuck inside the mach...

Page 242: ...e cartridge unit as shown and remove the jammed staple Warning To avoid injury to your fingers carefully remove the jammed staples from the cartridge 6 Reinstall the cartridge unit to its original pos...

Page 243: ...right cover on the finisher 3 Grasp the Staple Cartridge handle located at R1 and pull out the staple cartridge from the finisher 4 If necessary open the staple cartridge unit as shown and remove the...

Page 244: ...ne will not operate if the right cover is open even slightly Staple Jams in the Booklet Maker Cartridge Note Always check inside the finisher for any individual staples or staple remnants 1 Make sure...

Page 245: ...aples from the cartridge 6 While holding the tabs of a new staple cartridge push it into the unit 7 Push the staple cartridge unit to its original position in the machine 8 Close the right cover on th...

Page 246: ...Xerox Versant 2100 Press 16 34 User Guide Standard Finisher Booklet Maker Finisher...

Page 247: ...arance of a perfect bound book Trims cuts away the face edge of the booklet resulting in a neat finished edge The booklet is assembled and stapled in the booklet area of the finisher The booklet then...

Page 248: ...mount 2 20 mm adjustable in 0 1 mm increments Trim capacity 16 lb bond 90 lb cover Paper weights 64 to 300 gsm uncoated 106 to 300 gsm coated Note Refer to the Booklet Maker Finisher specifications in...

Page 249: ...old area 3 Once the booklet spine reaches the square fold area the booklet is clamped and the square folding operation begins 4 The booklet is flattened and the spine squared according to the square f...

Page 250: ...normal operation or when the machine is idle the top covers cannot be opened d This indicator lights when the Trimmer Waste Container is pulled out or when it is full 2 This area of the control panel...

Page 251: ...d to the booklet is 2 4 Select the 1 High High 1 setting when you want a greater amount of pressure applied to the spine of the booklet but not as much as the 2 setting uses 5 Auto Normal is the defau...

Page 252: ...ct Stapling Finishing Folding features are selected 6 Select the desired Square Fold and Trimmer option 7 Select OK to save selections and close the Properties window 8 Submit the job to the press Tri...

Page 253: ...klet Adjustments less than 2 mm may produce poor trim quality Adjustments greater than 20 mm result in no trimming to the booklet edge Trim Guidelines The following table shows various scenarios using...

Page 254: ...8 5 x 14 in B4 250 x 353 mm 7 14 200 24 lbs 90 gsm 8 5 x 11 in A4 210 x 297 mm 11 x 17 in A3 297 x420 mm 8 5 205 80 lbs 216 gsm 8 5 x 11 in A4 210 x 297 mm 11 x 17 in A3 297 x420 mm 9 22 210 20 lbs 80...

Page 255: ...ront back covers with full page image but different size 1 Printed on 8 5 x 14 in B4 paper The front cover which was trimmed displays the entire image 2 Printed on 8 5 x 11 in A4 paper The image on th...

Page 256: ...normal operation or when the press is idle The covers can be opened only when an indicator is lit and a fault occurs within the finisher module For indicator details refer to the control panel inform...

Page 257: ...he Top Left and Right Covers of the Finisher Module Carefully remove all sheets and paper scraps from jam clearance areas Make sure the Top Left and Right Covers are fully closed Check the Trimmer Was...

Page 258: ...Clearing Jams Use the following procedure to clear jams or faults and then resume printing 1 Follow any instructions displayed on the press touch screen or SquareFold Trimmer Module control panel 2 Op...

Page 259: ...on the left cover of the Trimmer unit to open the cover 2 Remove the jammed paper 3 If you cannot remove the paper in Step 2 open the right cover of the finisher 4 Turn the knob 4a to the right and th...

Page 260: ...procedure to clear jams when the E3 LED is lit on the SquareFold Trimmer Module control panel 1 Make sure that the machine is not in operation and press the button on the right cover of the Trimmer un...

Page 261: ...he Standard Finisher Plus consists of these two modules 1 Finisher Module 2 Finishing Transport Output prints are fed from the machine and any attached optional finishing device to the Finisher Module...

Page 262: ...elivery to a supported third party DFA device Maximum 13 x 19 in SRA3 Minimum B5 Executive 7 25 x 10 5 in Supported Paper Size Trays Top Tray 55 350 gsm Stacker middle Tray 55 300 gsm Optional C Z Fol...

Page 263: ...size Maximum A3 11 x 17 in Minimum B5 LEF 2 holes A4 LEF 4 holes Number of holes 2 4 3 optional Paper type 55 220 gsm Hole Punching Paper size Maximum A3 11 x 17 in Minimum B5 Executive 7 25 x 10 5 in...

Page 264: ...ection Paper size 52 350 gsm Paper weight Transparencies Coated Paper Stock can be used Transparencies Coated paper 50 to 155 prints per minute ppm Speed Finisher Module Finisher Module Main Component...

Page 265: ...gsm paper This tray also receives prints when you punch and Z fold As an option both the Top Tray and Stacker Tray can be used for hole punched output 8 Right Cover Open to clear paper jams replace s...

Page 266: ...ld option is available only with the Booklet Maker Finisher The C Fold and Z Fold options are available only with the C Z Folder These fold types are available Single Fold Bi Fold A Bi Fold has one fo...

Page 267: ...Hold the center of the paper guides and slide them to their desired paper size 3 Load the paper or tabs aligning it to the front side of the tray a If the paper is preprinted load the paper with the p...

Page 268: ...shing Transport status display 2 Open to clear paper jams and clean the paper path areas Finishing Transport front door 3 Finishing Transport Status Indicators The mimic display indicates the status o...

Page 269: ...r area or by clicking on the Supplies and entering selecting your specific machine information product family and model type Note Always refer to www xerox com for the latest Customer Replaceable Unit...

Page 270: ...nit 6 Reinstall the cartridge unit to its original position in the finisher 7 Close the right cover on the finisher Note A message will display and the machine will not operate if the right cover is o...

Page 271: ...te container from the press 5 Place the used staple waste container into a supplied plastic bag Note Do not return a disassembled used container to the Customer Support Center 6 Hold the new staple wa...

Page 272: ...s time to empty the Punch Waste Container Caution Only remove the Punch Waste Container while the system is powered ON If you switch off the power when emptying the container the press cannot detect t...

Page 273: ...job If the fault persists contact the Customer Support Center The sensor or exit sensor in the Finishing Transport did not switch ON or did not switch OFF within a specified amount of time 013 108 to...

Page 274: ...k online Power Off On the press and resend the print job If the fault persists contact the Customer Support Center Either the DFA device is not ready or another fault has oc curred with it 051 910 051...

Page 275: ...hear it click into place Note A message is displayed and the machine does not operate if the cover is open even slightly Paper Jams Inside the Finisher Left Cover Paper Jams at Lever 1a and Knob 1c 1...

Page 276: ...e machine has stopped printing 2 Open the finisher left cover 3 Move lever 1d upwards and remove the jammed paper Note If paper is torn check inside the machine and remove it 4 Move the lever 1d to th...

Page 277: ...e original position 5 Close the finisher left cover completely Note The machine will not operate if the cover is open even slightly Paper Jams Inside the Finisher Right Cover Paper Jams at Lever 3b an...

Page 278: ...the finisher Note A message will display and the machine will not operate if the right cover is open even slightly Paper Jams at Lever 3e and Knob 3c Tip Always ensure that all paper jams including a...

Page 279: ...ht cover is open even slightly Paper Jams at Lever 3g and Knob 3f Tip Always ensure that all paper jams including any small ripped pieces of paper are cleared before proceeding with your print jobs 1...

Page 280: ...that all paper jams including any small ripped pieces of paper are cleared before proceeding with your print jobs 1 Make sure that the machine has stopped printing 2 Open the right cover on the finis...

Page 281: ...at knob 2c levers 2e and 2f and the folder output tray 2d Paper jams at the folder output tray 2d and at lever 2g Note Remedies differ according to the paper jam location Follow the instructions disp...

Page 282: ...that all paper jams including any small ripped pieces of paper are cleared before proceeding with your print jobs 1 Make sure that the machine has stopped printing 2 Open the right cover on the finis...

Page 283: ...e that the machine has stopped printing 2 Open the right cover on the finisher 3 Pull out the folder output tray 2d swing lever 2e to the right and remove the jammed paper Note If paper is torn check...

Page 284: ...paper jams including any small ripped pieces of paper are cleared before proceeding with your print jobs 1 Make sure that the machine has stopped printing 2 Open the right cover on the finisher 3 Pul...

Page 285: ...ver on the finisher 3 Move the levers 4b and 4c remove the jammed paper Note If paper is torn check inside the machine and remove it 4 Return the opened levers 4b and 4c their original positions 5 Clo...

Page 286: ...that the machine has stopped printing 2 Remove jammed paper from the finisher top tray Note If paper is torn check inside the machine and remove it 3 Open and close the finisher right cover Note The m...

Page 287: ...ll ripped pieces of paper are cleared before proceeding with your print jobs If paper is torn check inside the Finishing Transport and remove it 1 Open the Finishing Transport front door 2 Grasp the g...

Page 288: ...ransport and remove it 1 Open the Finishing Transport front door 2 Grasp the green handle 2 and gently pull down and toward the right 3 Remove the jammed paper 4 If necessary rotate the green knob in...

Page 289: ...d the left 3 Remove the jammed paper 4 Return the green handle 3 to its original position 5 Close the Finishing Transport front door 6 Ensure that the paper jam indication is cleared from the Finishin...

Page 290: ...d third party device 5 Return the green handle 4 to its original position 6 Close the Finishing Transport front door 7 Ensure that the paper jam indication is cleared from the Finishing Transport stat...

Page 291: ...over If you do not remove the bent staple a staple jam may occur as a result Use the staple cartridge cover only when removing the bent staple Staple Jams in the Standard Staple Cartridge Perform the...

Page 292: ...er Note A message will display and the machine will not operate if the right cover is open even slightly Reinserting the Basic Staple Cartridge Use this procedure if the standard staple cartridge is i...

Page 293: ...d remove the jammed staple 5 Move the lever on the rear of the staple cartridge unit in the downward direction 6 While holding the lever down turn over the unit and remove the staple cartridge from th...

Page 294: ...iginal position in the finisher 10 Close the right cover on the finisher Note A message will display and the machine will not operate if the right cover is open even slightly Xerox Versant 2100 Press...

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