Xerox 4150 - WorkCentre B/W Laser, Service Manual

Page: 128 / 631

January 2016
2-55 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/
08-100
Status Indicator RAPs
08-100 Jam 1 RAP
08-100 The lead edge of the document failed to actuate the exit sensor within the correct time
after registration.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
WARNING
Do not touch the fuser while it is hot.
Go to the relevant procedure:
• 4150 Checkout
• 4250/4260 Checkout
• 4265 Checkout
4150 Checkout
NOTE: The main PWB has test points. The location of the test points is shown on the Main
PWB PJ location illustration.
NOTE: The side cover assembly interlock switch must be closed to 24V to the motors
and clutches.
Refer to Wiring Diagram 3 , Wiring Diagram 4 and Wiring Diagram 5 . Perform the following:
1. Switch off the machine, then switch on the machine.
2. Open the side cover assembly, PL 7.30 Item 1 . Remove all jammed paper.
3. Check the paper path for damage or obstructions.
4. Remove the fuser, PL 10.10 Item 4 . Check that the exit sensor actuator, PL 10.25 Item 12
moves freely and is not damaged. If necessary, install a new fuser, PL 10.25 Item 1 .
5. Check the fuser stripper fingers, PL 10.25 Item 3 . Install new components as necessary,
PL 10.25 .
6. Enter dC330 code 08-600. Check the exit sensor (Q08-600), PL 10.15 Item 2 .
7. Check the wiring between the exit sensor and CN6 on the Main PWB . If necessary, install
a new exit sensor, PL 10.15 Item 2 .
8. Check that the registration sensor actuator, PL 8.15 Item 5 moves freely and is not dam-
aged. If necessary, install a new registration sensor actuator assembly, PL 8.15 Item 14 .
9. Enter dC330 code 08-500. Check the registration sensor (Q08-500), PL 8.15 Item 8 .
10. Check the wiring between the registration sensor and CN13 on the Main PWB . If neces-
sary, install a new registration sensor, PL 8.15 Item 8 .
11. Enter dC330 code 10-400. Check that the fuser motor (MOT10-400), PL 10.20 Item 3 ,
runs and drives the fuser rolls.
12. Check the wiring between the fuser motor and CN12 on the Main PWB . Install new com-
ponents as necessary, PL 10.20 and PL 10.25 .
13. Enter dC330 code 04-100 to run the main BLDC motor.
14. While the main BLDC motor runs, stack the code 08-850 to energize the registration
clutch (CL08-850). Check that the registration roll, PL 4.15 Item 1 rotates.
15. Check the wiring between the registration clutch, PL 4.15 Item 4 and CN13 on the Main
PWB . Install new components as necessary, PL 4.15 .
16. Clean the registration roll, PL 4.15 Item 1 and the registration roll idler, PL 4.15 Item 7 .
Install new components as necessary.
17. If necessary install a new fuser, PL 10.10 Item 4 .
18. Perform the OF5 Main PWB Check RAP.
4250/4260 Checkout
NOTE: The main PWB has test points. The location of the test points is shown on the Main
PWB PJ location illustration.
NOTE: The side cover assembly interlock switch must be closed to 24V to the motors
and clutches.
Refer to Wiring Diagram 22 and Wiring Diagram 24 . Perform the following:
1. Switch off the machine, then switch on the machine.
2. Open the side cover assembly, PL 7.30 Item 1 . Remove all jammed paper.
3. Check the paper path for damage or obstructions.
4. Remove the fuser, PL 10.10 Item 4 . Check that the exit sensor actuator, PL 10.28 Item 12
moves freely and is not damaged. If necessary, install a new fuser, PL 10.28 Item 1 .
5. Check the fuser stripper fingers, PL 10.30 Item 2 . Install new components as necessary,
PL 10.30 .
6. Enter dC330 code 08-600. Check the exit sensor (Q08-600), PL 10.15 Item 2 .
7. Check the wiring between the exit sensor and CN8 on the Main PWB . If necessary, install
a new exit sensor, PL 10.15 Item 2 .
8. Check that the registration sensor actuator, PL 8.15 Item 5 moves freely and is not dam-
aged. If necessary, install a new registration sensor actuator assembly, PL 8.15 Item 14 .
9. Enter dC330 code 08-500. Check the registration sensor (Q08-500), PL 8.15 Item 8 .
10. Check the wiring between the registration sensor and CN12 on the Main PWB . If neces-
sary, install a new registration sensor, PL 8.15 Item 8 .
11. Enter dC330 code 10-400. Check that the fuser motor (MOT10-400), PL 10.20 Item 3 ,
runs and drives the fuser rolls.
12. Check the wiring between the fuser motor and CN13 on the Main PWB . Install new com-
ponents as necessary, PL 10.20 and PL 10.28 .
13. Enter dC330 code 04-100 to run the main BLDC motor.
14. While the main BLDC motor runs, stack the code 08-850 to energize the registration
clutch (CL08-850). Check that the registration roll, PL 4.15 Item 1 rotates.
15. Check the wiring between the registration clutch, PL 4.15 Item 4 and CN12 on the Main
PWB . Install new components as necessary, PL 4.15 .
16. Clean the registration roll, PL 4.15 Item 1 and the registration roll idler, PL 4.15 Item 7 .
Install new components as necessary.
17. If necessary, install a new fuser, PL 10.28 Item 1 .
18. Perform the OF5 Main PWB Check RAP.