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Xerox 4150 - WorkCentre B/W Laser, Service Manual

The Xerox 4150 WorkCentre B/W Laser printer offers high-quality black and white printing with competitive comparison features. Easily access the user manual for free download from manualshive.com to maximize efficiency and productivity. This manual provides detailed instructions on operating and maintaining your Xerox 4150.

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January 2016

2-7

WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/

01A

Status Indicator RAPs

10. Switch on the power to the machine. If the machine fails to switch on, perform step 10. If

the machine switches on, go to step 11. 

11.

Reconnect CON71 on 

Power Supply Unit 1

. Disconnect all connectors on 

Power Supply

Unit 2

 except CON2. Sequentially reconnect CON1, CON3 and CON4 on 

Power Supply

Unit 2

. If the faulty circuit is identified, repair the wiring or install components as neces-

sary. If the machine fails to switch on, go to step 11. 

12. Reconnect all connectors to 

Power Supply Unit 1

 and 

Power Supply Unit 2

.

13. (4250/4260)  Disconnect all connectors on the 

Main PWB

 except for CN7 and CN18.

Refer to 

Wiring Diagram 17

. Check for +5V on CN18. If +5V is not present, check the wir-

ing between CON71 on 

Power Supply Unit 1

 and CN18 on the 

Main PWB

. If necessary,

install a new power supply unit 1, 

PL 1.15 Item 3

.

14. (4265) Disconnect all connectors on the 

Main PWB

 except for CN13 and CN33. Refer to

Wiring Diagram 33. 

Check for +5V on CN33. If +5V is not present check the wiring

between CON71 on 

Power Supply Unit 1 

and CN33 on the 

Main PWB. 

If necessary install

a new power unit, 

PL 1.15

.

15. (4250/4260) Check for +24V on CN18. If +24V is not present, check the wiring between

CON71 on 

Power Supply Unit 1

 and CN18 on the 

Main PWB

. If necessary, install a new

power supply unit 1, 

PL 1.15 Item 3

.

16. (4265) Check for +24V on CN33. If +24V is not present, check the wiring between CON71

on 

Power Supply Unit 1

 and CN33 on the 

Main PWB

. If necessary, install a new power

supply unit 1, 

PL 1.15 Item 3

.

17. Sequentially reconnect each connector onto the 

Main PWB

. If the faulty circuit is identi-

fied, repair the wiring or install components as necessary. If the machine still fails to
switch on, perform the 

OF5

 Main PWB Check RAP.

18. If the fault is still present, install a new components as necessary:

•

Power supply unit 1, 

PL 1.15 Item 3

.

•

Power supply unit 2, 

PL 1.15 Item 4

.

•

HVPS, 

PL 1.15 Item 2

.

Summary of Contents for 4150 - WorkCentre B/W Laser

Page 1: ...January 2016 Xerox WorkCentre 4150 4250 4260 4265 Family Service Manual Updated 1 25 16 DAW...

Page 2: ...n taken in the preparation of this manual no liability will be accepted by Xerox Europe arising out of any inaccuracies or omissions All service documentation is supplied to Xerox external customers f...

Page 3: ...0 0 00 2 No Product Name Assigned Preliminary Working Document Section Name...

Page 4: ...re 4150 4250 42604150 4250 4260WorkCentre 4150 Introduction Introduction About This Manual iii Change History iii Warnings Cautions and Notes viii Safety Precautions ix Health and Safety Incident repo...

Page 5: ...January 2016 ii WorkCentre WorkCentre 4150 4250 42604150 4250 4260WorkCentre 4150 Introduction...

Page 6: ...he wiring diagrams Section 8 Accessories This section contains details of any accessories that the machine may have Publication Comments Sheet A Publication Comment Sheet is provided at the rear of th...

Page 7: ...IQ2 Blank Copies RAP IQ3 Black Copies or Prints RAP IQ4 Blurred Image From the Scanner RAP IQ5 Vertical Black Lines or Bands RAP IQ7 Light Image RAP IQ8 Dark Image RAP IQ9 Background RAP IQ10 Ghost Im...

Page 8: ...gram 26 4260 Wiring Diagram 27 4260 Wiring Diagram 28 4260 Wiring Diagram 29 4260 Wiring Diagram 30 4260 Wiring Diagram 31 4260 The following bulletins ETI and TIPs are included 498913 SIM card reader...

Page 9: ...4250 4260 Wiring Diagram 24 4250 4260 Wiring Diagram 25 4250 4260 Wiring Diagram 27 4250 4260 Wiring Diagram 29 4250 4260 Wiring Diagram 31 4250 4260 PWB Connectors ACC 2 Foreign Device Interface Inst...

Page 10: ...ne Specifications GP 8 DADF Document Feeding Specifications GP 11 Service Information GP 12 User Interface Tests Description GP 13 Installation Space Requirements GP 18 Scan Edge Print GP 19 Memory Cl...

Page 11: ...ng Diagram 44 4265 Wiring Diagram 45 4265 Warnings Cautions and Notes A translated version of all warnings is in Translation of Warnings WARNING A warning is used whenever an operating or maintenance...

Page 12: ...ed below should be followed to help reduce the incidence of compo nent damage caused by static electricity CAUTION Ensure no power is applied to the chassis or circuit and observe all other safety pre...

Page 13: ...H S at Doris Bush xerox com Fax Xerox EH S at 1 585 422 6449 intelnet 8 222 6449 For incidents in Europe and Developing Markets East Middle East Africa India China and Hong Kong Phone Xerox EH S at 44...

Page 14: ...n cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne...

Page 15: ...rico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t aus...

Page 16: ...ine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Descon...

Page 17: ...terventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbe...

Page 18: ...are parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung...

Page 19: ...azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspa...

Page 20: ...o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit d...

Page 21: ...che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und...

Page 22: ...ine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Descon...

Page 23: ...ricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante...

Page 24: ...ue L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla pres...

Page 25: ...oire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettric...

Page 26: ...o not touch the fuser while it is hot DANGER Ne pas toucher au four pendant qu il est encore chaud AVVERTENZA Non toccare il fonditore quando caldo VORSICHT Fixierbereich erst ber hren wenn dieser abg...

Page 27: ...onali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Tei...

Page 28: ...tungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la...

Page 29: ...pannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a...

Page 30: ...onnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lect...

Page 31: ...telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L ele...

Page 32: ...telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L ele...

Page 33: ...i ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu c...

Page 34: ...graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono...

Page 35: ...ion lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico...

Page 36: ...it s de d pannage ne n cessitant pas d ali mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegne...

Page 37: ...d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d ali mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent ga...

Page 38: ...GP 14 D connecter le cordon d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d ali mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles...

Page 39: ...Las piezas m viles pueden causar lesiones IQ16 Horizontal Bands RAP WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do...

Page 40: ...n besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede c...

Page 41: ...utela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entste...

Page 42: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter...

Page 43: ...es blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che no...

Page 44: ...ado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones REP 5 3 DADF 4260 WARNING Switch off the electricity to the machine Disconnect the power cord from the cust...

Page 45: ...piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec pr caution La pr sence de bords tra...

Page 46: ...ber bordes afilados que podr an producir lesiones REP 5 9 DADF Pickup Clutch and Registration Clutch 4260 WARNING Switch off the electricity to the machine Disconnect the power cord from the customer...

Page 47: ...mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo ele...

Page 48: ...e ne n cessitant pas d ali mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina G...

Page 49: ...witch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can c...

Page 50: ...i mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo e...

Page 51: ...orte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der...

Page 52: ...tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may b...

Page 53: ...vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones 4150 REP 9...

Page 54: ...or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cordon d alimentation de la prise pendant les activit s de d pannage ne n cessitant p...

Page 55: ...der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientr...

Page 56: ...lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dal...

Page 57: ...a macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verle...

Page 58: ...s que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be pres...

Page 59: ...tig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones REP 12 9 Stacker...

Page 60: ...ury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cordon d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d ali mentation lectrique L lectri...

Page 61: ...m 44 pouces d espace suppl mentaire l espace normal doit tre disponible devant la machine conform ment aux normes de s curit d incendie AVVERTENZA N A VORSICHT N A AVISO Estados Unidos y Canad No inst...

Page 62: ...0 42604150 Service Call Procedures 1 Service Call Procedures SCP 1 Initial Actions 1 3 SCP 2 First Call Actions 1 3 SCP 3 Normal Call Actions 1 4 SCP 4 Fault Analysis 1 4 SCP 5 Subsystem Maintenance 1...

Page 63: ...January 2016 1 2 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 Service Call Procedures...

Page 64: ...ed correctly and all paper trays and covers are closed d If installed the telephone line cable is connected correctly between the line socket and the wall jack e If installed the telephone line is goo...

Page 65: ...ore going to the next fault If no fault is found go to SCP 5 Subsystem Mainte nance Fault Codes If a fault code is displayed go to the relevant RAP Power Failure If the machine fails to switch on go t...

Page 66: ...g IQS 1 Solid Area Density IQS 2 Skew IQS 3 Registration Machine Settings To make any adjustments to the machine refer to ADJ 1 1 Machine Settings Additional Information If necessary refer to the foll...

Page 67: ...eed roll 200k feeds PL 8 10 Item 12 Transfer roll 100k prints PL 7 35 Item 19 Fuser assembly 200k prints PL 10 25 Item 1 Starter toner cartridge Toner cartridge 10K prints 20K prints PL 9 10 Item 2 Xe...

Page 68: ...sides of copies and prints after the last HFSI reset 180k impres sions PL 10 25 Item 1 Heat Roll Life Page Fuser heat roller assem bly The total sides of copies and prints after the last HFSI reset 18...

Page 69: ...scription Recommended life for new component installation Parts list reference Assembly ADF Roller DADF Feed Roll Assembly The total DADF feeds in all modes after the last HFSI reset 100k feeds PL 7 1...

Page 70: ...splayed or some other problem is evident go to SCP 4 Fault Analysis Make a proof copy or print of a customer document If any of the customers selections were changed return them to the customers prefe...

Page 71: ...50 4260WorkCentre 4150 4250 42604150 SCP 7 Service Call Procedures SCP 7 Machine Configurations and Options Machine Configurations and Options Refer to the following tables for Machine Configurations...

Page 72: ...tional Optional No High stand 2 tray configuration Optional Optional Optional No Optional Optional Optional No Optional Optional Optional No Duplex assembly Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes...

Page 73: ...l Optional High Capacity Feeder No No Yes Optional Optional Bypass tray Yes Yes Yes Yes Yes Envelope tray Optional Optional Optional Optional Optional Low stand 4 tray configuration Optional Optional...

Page 74: ...0 DADF Jam 8 RAP 2 36 05 900 DADF Jam 0 RAP 2 37 05 920 DADF Door Open RAP 2 38 05 930 DADF Exit Door Open RAP 2 39 05A Document Not Sensed in DADF RAP 2 40 Chain 6 LSU 06 100 200 LSU Error RAP 2 41 C...

Page 75: ...2 760 860 Stacker Fault RAP 2 86 12A Finisher PWB DIP Switch Settings RAP 2 86 Chain 14 Scanner 14 100 CCD Lock RAP 2 87 Chain 15 Scan to Email 15 100 to 15 830 Scan to E mail Faults RAP 2 89 15A Scan...

Page 76: ...er interlock switch assembly PL 4 15 Item 12 6 Check for 24V between CON71 on Power Supply Unit 1 and CN27 on the Main PWB If necessary install a new power supply unit 1 PL 1 10 Item 3 7 Perform the O...

Page 77: ...10 Item 11 is not missing 3 Enter dC330 code 12 870 Check the finisher door switch Q12 870 PL 12 10 Item 4 4 Check the wiring between the finisher front door switch and J2 on the Finisher PWB If nece...

Page 78: ...require the reconnection of a compo nent ensure they are reconnected before performing the next step Refer to Wiring Diagram 1 Wiring Diagram 2 Wiring Diagram 3 Wiring Diagram 4 Wiring Dia gram 5 Wiri...

Page 79: ...r or install a new fuse F1 on the power supply unit 2 Repairing or installing a new fuse can cause overheating and a risk of fire NOTE The main PWB has test points The location of the test points is s...

Page 80: ...er supply unit 1 PL 1 15 Item 3 14 4265 Disconnect all connectors on the Main PWB except for CN13 and CN33 Refer to Wiring Diagram 33 Check for 5V on CN33 If 5V is not present check the wiring between...

Page 81: ...January 2016 2 8 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 01A Status Indicator RAPs...

Page 82: ...e is no response from the USB memory Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity...

Page 83: ...January 2016 2 10 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 02 100 200 Status Indicator RAPs...

Page 84: ...ess PL 12 10 Item 18 Finisher PWB PL 12 10 Item 8 Rear exit cover PL 1 10 Item 20 10 Perform the OF5 Main PWB Check RAP 03 120 130 140 940 950 960 Machine to Tray 2 3 4 or HCF Communications Fault RAP...

Page 85: ...cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The MSOK is only available from Field Engine...

Page 86: ...rent machine Perform the following 1 Obtain then install a valid PEK or FEK 2 Contact Field Engineering for further assistance 03 320 System Fault Option SIM Invalid The machine has detected that the...

Page 87: ...Administration Tools Check that the relevant tray paper type colour and size settings are correct 3 03 410 411 412 Only Refer to Wiring Diagram 6 Perform the following a Check the wiring between the p...

Page 88: ...y while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The main PWB has test points The location of the test points is shown on...

Page 89: ...he OF5 Main PWB Check RAP 4265 Checkout Refer to Wiring Diagram 43 Perform the following 1 Switch off the machine then switch on the machine 2 Remove then reinstall the memory DIMM PL 1 15 Item 22 3 I...

Page 90: ...g tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to the relevant procedure 4150 Checkout 4250 4260 Checkout 4265 Checkout 4150 Checkout NOTE...

Page 91: ...cause injury Go to the relevant procedure 4150 Checkout 4250 4260 Checkout 4265 Checkout 4150 Checkout NOTE The main PWB has test points The location of the test points is shown on the Main PWB PJ lo...

Page 92: ...njury Moving parts can cause injury Refer to Wiring Diagram 6 Perform the following NOTE The network connection has two LEDs The green LED on indicates that the network connection is ready The amber L...

Page 93: ...canner PWB PL 14 10 Item 15 DADF PWB PL 5 20 Item 6 5 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PWB has test points The location of the test points is shown on the Main PWB P...

Page 94: ...n detected Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause deat...

Page 95: ...NVM Initialization 2 4250 4260 4265 Format the hard disk refer to GP 20 Format Hard Disk 4250 4260 3 4150 Disconnect the following components from the main PWB Fax module PL 1 10 Item 14 NIC PWB PL 1...

Page 96: ...stack height sensor Q07 150 PL 8 10 Item 2 6 4150 Check the wiring between the tray 1 stack height sensor and CN19 on the Main PWB If necessary install a new tray 1 stack height sensor PL 8 10 Item 2...

Page 97: ...elevating motor PL 7 20 Item 7 Tray 2 Code 04 520 Tray 3 Code 04 530 Tray 4 Code 04 540 NOTE To run the tray elevating motors enter the relevant code then manually lower the tray feed head PL 8 10 Ite...

Page 98: ...l a new main BLDC motor PL 4 20 Item 2 5 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PWB has test points The location of the test points is shown on the Main PWB PJ location il...

Page 99: ...Item 16 Side cover assembly PL 7 30 Item 1 5 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PWB has test points The location of the test points is shown on the Main PWB PJ locati...

Page 100: ...er Supply Unit 2 4 Install new components as necessary SMPS fan PL 4 15 Item 18 Power supply unit 2 PL 1 10 Item 4 4250 4260 Checkout NOTE The main PWB has test points The location of the test points...

Page 101: ...January 2016 2 28 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 04 910 Status Indicator RAPs...

Page 102: ...scan motor and CN4 on the DADF PWB 10 Check the wiring between the registration clutch PL 5 25 Item 19 and CN6 on the DADF PWB If necessary install a new registration clutch PL 5 25 Item 19 11 If nece...

Page 103: ...d drives the exit roll PL 5 20 Item 2 11 Check the wiring between the DADF scan motor and CN4 on the DADF PWB 12 Check the wiring between the duplex motor and CN5 on the DADF PWB 13 If necessary insta...

Page 104: ...he DADF duplex motor and CN5 on the DADF PWB 9 Check the exit roll gear PL 5 20 Item 5 for damage If necessary install a new exit roll gear 10 If necessary install new components DADF PWB PL 5 20 Item...

Page 105: ...DADF scan motor assembly PL 5 25 Item 10 Duplex motor assembly PL 5 25 Item 4 Document transport assembly PL 5 10 Item 2 4250 4260 Checkout Refer to Wiring Diagram 29 Perform the following 1 Open the...

Page 106: ...components DADF PWB PL 5 20 Item 6 DADF sensor PWB PL 5 20 Item 4 Document transport assembly PL 5 10 Item 2 Scanner assembly PL 14 10 Item 1 4250 4260 Checkout Refer to Wiring Diagram 28 and Wiring...

Page 107: ...r and CN5 on the DADF Sensor PWB Between the gate sensor and CN2 on the DADF Sensor PWB Between CN1 on the DADF Sensor PWB and CN3 on the DADF PWB 7 If necessary install new components DADF PWB PL 5 2...

Page 108: ...ant procedure 4150 Checkout 4250 4260 Checkout 4265 Checkout 4150 Checkout Refer to Wiring Diagram 11 Perform the following 1 Open the DADF top cover assembly PL 5 15 Item 11 Remove all jammed paper 2...

Page 109: ...stack sensor within the correct time in reverse mode Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not...

Page 110: ...11 Check the wiring between the pick up clutch and CN6 on the DADF PWB If necessary install a new pick up clutch PL 5 15 Item 4 12 Check the wiring between the DADF scan motor and CN4 on the DADF PWB...

Page 111: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to the relevant procedure 4150 Checkout 4250 4260 Checkout 4265 Checkout 4150 Checkout Refer to Wiring D...

Page 112: ...330 code 05 180 Check the DADF exit open sensor Q05 180 PL 5 20 Item 16 3 Check the wiring between the DADF exit open sensor and CN6 on the DADF Sensor PWB If necessary install a new DADF exit open se...

Page 113: ...2 4250 4260 Checkout 1 Refer to Wiring Diagram 29 Perform the following a Check that the document detect sensor actuator PL 5 45 Item 15 moves freely and is not damaged If necessary install a document...

Page 114: ...e main PWB has test points The location of the test points is shown on the Main PWB PJ location illustration Refer to Wiring Diagram 32 Perform the following 1 Switch off the machine then switch on th...

Page 115: ...January 2016 2 42 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 06 100 200 Status Indicator RAPs...

Page 116: ...r low sensor PL 7 15 Item 2 9 4265 Check the wiring between the tray 1 paper low sensor and CN29 on the Main PWB If necessary install a new tray 1 paper low sensor PL 7 15 Item 2 10 If necessary insta...

Page 117: ...PWB Check RAP 07 130 Jam 0 From Tray 1 RAP 07 130 The lead edge of the paper failed to actuate the registration sensor within the correct time after paper was fed from tray 1 Procedure WARNING Switch...

Page 118: ...y empty when the tray is full 07 300 The machine has detected that tray 3 or HCF is nearly empty when the tray is full 07 400 The machine has detected that tray 4 is nearly empty when the tray is full...

Page 119: ...ly while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to the relevant procedure 4150 and 4250 4260 4265 Without an HCF 4250 4260...

Page 120: ...5 Without an HCF NOTE Trays 2 3 and 4 are identical Check the relevant tray module Refer to 4150 Wiring Diagram 7 Wiring Diagram 12 and Wiring Diagram 13 4250 4260 Wiring Diagram 12 Wiring Diagram 13...

Page 121: ...sensor within the correct time after paper was fed from tray 4 Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks tha...

Page 122: ...y PL 8 15 Item 14 6 Enter dC330 code 08 500 Check the registration sensor Q08 500 PL 8 15 Item 8 7 4250 4260 Check the wiring between the registration sensor and CN12 on the Main PWB If necessary inst...

Page 123: ...PWB 10 Check that the tray feed sensor actuator PL 7 25 Item 16 moves freely and is not dam aged 11 Enter dC330 Check the relevant tray feed sensor PL 7 25 Item 14 Tray 2 Code 08 200 Tray 3 Code 08 3...

Page 124: ...the tray access door PL 7 50 Item 5 17 If necessary install new components HCF feed motor assembly PL 7 50 Item 19 HCF PWB PL 7 60 Item 7 07 500 Paper Empty at Bypass Tray RAP 07 500 The machine has...

Page 125: ...tem 8 9 Enter dC330 code 04 100 to run the main BLDC motor 10 While the main BLDC motor runs stack the code 08 800 to energize the bypass feed clutch CL08 800 Check that the bypass tray feed roll PL 8...

Page 126: ...50 and 4250 4260 4265 Without an HCF 4250 4260 4265 With an HCF 4150 and 4250 4260 4265 Without an HCF NOTE The main PWB has test points The location of the test points is shown on the following PJ lo...

Page 127: ...tions behind the access door 3 Check that the HCF door sensor actuator on the paper guide PL 7 50 Item 3 is not miss ing or damaged 4 Enter dC330 code 08 300 Check the T3 door sensor Q08 300 PL 7 65 I...

Page 128: ...hat the registration roll PL 4 15 Item 1 rotates 15 Check the wiring between the registration clutch PL 4 15 Item 4 and CN13 on the Main PWB Install new components as necessary PL 4 15 16 Clean the re...

Page 129: ...ew registration sensor actuator assembly PL 8 15 Item 14 9 Enter dC330 code 08 500 Check the registration sensor Q08 500 PL 8 15 Item 8 10 Check the wiring between the registration sensor and CN27 on...

Page 130: ...energises and lowers the duplex gate PL 10 15 Item 15 Check the duplex gate for damage If necessary install a new duplex gate PL 10 15 Item 15 NOTE If the Duplex Gate is broken or if the Inverter Ass...

Page 131: ...ll a new exit sensor PL 10 15 Item 2 6 Enter dC330 code 10 400 Check that the fuser motor MOT10 400 PL 10 20 Item 3 runs and drives the fuser rolls and transport roll PL 10 15 Item 22 7 Check the wiri...

Page 132: ...ension Fingers and remove them if present These fingers were present on earlier machine configurations and have since been replaced with an improved design with an enlarged opening in the Exit Gate 3...

Page 133: ...ary install a new duplex jam 1 sensor PL 7 30 Item 18 7 4265 Check the wiring between the duplex jam 1 sensor and CN31 on the Main PWB If necessary install a new duplex jam 1 sensor PL 7 30 Item 18 8...

Page 134: ...tem 8 5 4150 Check the wiring between the duplex jam 2 sensor and CN13 on the Main PWB If necessary install a new duplex jam 2 sensor PL 8 15 Item 8 6 4250 4260 Check the wiring between the duplex jam...

Page 135: ...the out bin full sensor Q08 720 PL 10 15 Item 2 3 4150 Check the wiring between the out bin full sensor and CN6 on the Main PWB If necessary install a new out bin full sensor PL 10 15 Item 2 4 4250 4...

Page 136: ...the test points is shown on the Main PWB PJ location illustration NOTE The side cover assembly interlock switch must be closed to supply 24V to the motors and clutches Refer to Wiring Diagram 4 and Wi...

Page 137: ...install a new xerographic module connector PL 4 15 Item 35 6 If necessary install a new xerographic module PL 9 10 Item 1 7 Perform the OF5 Main PWB Check RAP 4265 Checkout NOTE The main PWB has 4 tes...

Page 138: ...the test points is shown on the Main PWB PJ location illustration Refer to Wiring Diagram 23 Perform the following 1 Check the wiring between the xerographic module connector PL 4 15 Item 35 and CN11...

Page 139: ...Item 15 and CN11 in the Main PWB 4 Install new components as necessary Toner cartridge PL 9 10 Item 2 CRUM PWB PL 4 15 Item 15 5 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PW...

Page 140: ...injury Moving parts can cause injury 1 This RAP is for information only If the machine can not resolve the fault a relevant fault code will be displayed 09 300 Drum Warning RAP 09 300 The xerographic...

Page 141: ...tridge Communications Error RAP 09 320 The xerographic module CRUM failed to write to the CRUM PWB 09 330 The machine failed to communicate with the xerographic module CRUM 09 340 The machine detected...

Page 142: ...n the Main PWB PJ location illustration Refer to Wiring Diagram 5 Perform the following 1 Install a new xerographic module PL 9 10 Item 1 2 Check the wiring between the xerographic module connector PL...

Page 143: ...iving at the sensor in the Drum CRU that checks for the presence of toner will generate this UI display message Procedure WARNING Switch off the electricity to the machine Disconnect the power cord fr...

Page 144: ...necessary Toner cartridge PL 9 10 Item 2 CRUM PWB PL 4 15 Item 15 4 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PWB has test points The location of the test points is shown on...

Page 145: ...module PL 9 10 Item 1 CRUM PWB PL 4 15 Item 15 4 Perform the OF5 Main PWB Check RAP 4250 4260 Checkout NOTE The main PWB has test points The location of the test points is shown on the Main PWB PJ loc...

Page 146: ...tration Refer to Wiring Diagram 17 Wiring Diagram 18 and Wiring Diagram 21 Perform the following 1 Switch off the machine then switch on the machine 2 Enter dC330 code 10 100 to heat the fuser to 180...

Page 147: ...nd 24V The location of the test points is shown on the Main PWB PJ location illustration Refer to Wiring Diagram 1 Wiring Diagram 2 and Wiring Diagram 4 Perform the following 1 Enter codes 10 200 cent...

Page 148: ...ng between CON1 on Power Supply Unit 2 and CN7 on the Main PWB 7 Check that the fuser fan is working Go to the OF3 Air Systems RAP 8 Install new components as necessary Power supply unit 2 PL 1 15 Ite...

Page 149: ...SU 2 PL 1 10 Item 4 NOTE When working on a 4150 machine be aware that due to a software glitch the 10 300 check on the power supply unit 2 will result in a failed result even on a functional machine T...

Page 150: ...Check the wiring between the envelope sensor and CN31 on the Main PWB If necessary install a new envelope sensor PL 7 32 Item 1 7 Enter dC330 code 07 600 Check that the envelope motor MOT07 600 runs a...

Page 151: ...January 2016 2 78 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 10 600 610 10 700 710 Status Indicator RAPs...

Page 152: ...ly 10 Check that the finisher PWB DIP switch settings are correct Refer to the 12A Finisher PWB DIP Switch Settings RAP 11 If necessary install new components Entrance motor PL 12 15 Item 5 Finisher P...

Page 153: ...ly If necessary install a new exit roll PL 12 20 Item 1 9 Check that the finisher PWB DIP switch settings are correct Refer to the 12A Finisher PWB DIP Switch Settings RAP 10 If necessary install new...

Page 154: ...CN18 on the Main PWB If 24V is not available perform the following Check the wiring between pins 13 and 14 on CON71 on Power Supply Unit 1 and pins 13 and 14 on CN18 on the Main PWB Install a new pow...

Page 155: ...r PWB PL 12 10 Item 8 12 710 810 Front Jogger Fault RAP 12 710 The machine has detected a fault with the front jogger 12 810 The machine has detected a fault with the front jogger Procedure WARNING Sw...

Page 156: ...tings RAP 10 If necessary install new components as necessary Rear jogger assembly PL 12 30 Item 28 Finisher PWB PL 12 10 Item 8 12 730 830 Support Finger Fault RAP 12 730 The machine has detected a f...

Page 157: ...G Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts ca...

Page 158: ...ally formed e If the staples have been partially formed install a new stapler assembly PL 12 35 Item 2 f If the staples have not been partially formed install a new stapler cartridge PL 12 35 Item 4 R...

Page 159: ...tem 7 5 Enter dC330 codes 12 600 and 12 610 Check that the stacker tray motor MOT12 600 PL 12 45 Item 20 runs and drives the stacker tray down then up 6 Check the wiring between the stacker tray motor...

Page 160: ...PWB If necessary install a new CCD module home sensor PL 14 13 Item 14 5 Enter dC330 codes 14 130 and 14 140 Check that the scan motor runs and drives the CCD module right and left 6 Check the wiring...

Page 161: ...January 2016 2 88 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 14 100 Status Indicator RAPs...

Page 162: ...ssociated with it 15 160 Memory Full The HDD is full during scan to email 15 170 Memory Full The machine does not have enough memory to prepare the next job 15 200 Network Controller Error A NIC error...

Page 163: ...d Enable authentication Refer to the System Administration Guide Final Actions Perform the following 1 4250 4260 Format the hard disk refer to GP 20 Format Hard Disk 4250 4260 2 Install new components...

Page 164: ...ected that the immediate image overwrite failed on the hard disk Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks t...

Page 165: ...January 2016 2 92 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 16 100 Status Indicator RAPs...

Page 166: ...ot find the designated server Check with the customer that the connectivity and network setup settings are correct Refer to GP 4 System Administration Tools 17 130 Login Error The machine can not logi...

Page 167: ...7 700 A BOOTP server error has occurred but the automatic assigning of an IP address is working 17 710 A BOOTP server error has occurred and the automatic assigning of an IP address is not working 17...

Page 168: ...ing parts can cause injury Perform the following 1 Ensure that the 802 1X EAP type user name and password for the machine authentica tion switch and authentication server match 17 910 Firmware Upgrade...

Page 169: ...January 2016 2 96 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 17 900 17 910 Status Indicator RAPs...

Page 170: ...0 200 Group Not Available The user has selected a group location where only a single location can be used or when the group location is unavailable Try again checking for the correct group location 20...

Page 171: ...into the line connector on the Fax PWB module PL 1 10 Item 14 2 4250 4260 4265 Ensure the telephone line cable is properly connected into the line con nector on the Fax PWB module PL 1 15 Item 14 3 En...

Page 172: ...roll PL 10 15 Item 23 will rotate Enter dC330 code 04 400 to run the duplex fans PL 7 35 Item 16 and PL 7 35 Item 17 Enter dC330 code 10 500 to run the fuser fan PL 4 15 Item 18 Enter dC330 code 09 50...

Page 173: ...ts that are damaged or out of position Adjust the components if appropriate Install new components as necessary Noise from the DADH input tray document guides Solution Clean the DADH input tray in the...

Page 174: ...ocation of the test points is shown on the Main PWB PJ location illustration Refer to Wiring Diagram 19 Perform the following If possible enter dC305 UI Test Perform the relevant tests to check the op...

Page 175: ...en the LSU fan and CN15 on the Main PWB 6 If necessary install a new LSU fan PL 6 10 Item 3 7 Perform the OF5 Main PWB Check RAP Fuser Fan Refer to 4150 Wiring Diagram 4 4250 4260 Wiring Diagram 23 42...

Page 176: ...r supply is faulty inform the customer 2 4150 Refer to Wiring Diagram 8 Disconnect CN27 from the Main PWB Check the out put voltage from power supply unit 1 If necessary install a new power supply uni...

Page 177: ...250 4260 PL 1 15 Item 1 2 Perform ADJ 14 1 Shading Adjustment OF6 Machine ID Error RAP Use this RAP if the machine displays a machine ID error message Procedure WARNING Switch off the electricity to t...

Page 178: ...3 12 IQ8 Dark Image RAP 3 14 IQ9 Background RAP 3 14 IQ10 Ghost Images RAP 3 15 IQ11 Stains on Back of Paper RAP 3 16 IQ12 Poor Fusing RAP 3 17 IQ13 Partial Blank Image Not Periodic RAP 3 17 IQ14 Par...

Page 179: ...January 2016 3 2 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 Image Quality...

Page 180: ...pattern to be used To access patterns go to Machine Status Tools Device Settings Tests Resets NOTE There are 19 internal test patterns but only 7 are unique Each test pattern is available more than o...

Page 181: ...nes bands streaks smears solid area reproduc ibility motion quality LSU 3 Grey Dusting with Four Line Pattern Figure 2 Skips smears print damage 4 Grey Dusting Pattern Figure 3 Print damage 5 Ghosting...

Page 182: ...January 2016 3 5 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 IQ1 Image Quality Figure 1 Test pattern 1 2 9 10 17 and 18 Figure 2 Test pattern 3 11 and 19...

Page 183: ...January 2016 3 6 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 IQ1 Image Quality Figure 3 Test pattern 4 and 12 Figure 4 Test pattern 5 and 13...

Page 184: ...January 2016 3 7 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 IQ1 Image Quality Figure 5 Test pattern 6 and 14 Figure 6 Test pattern 7 and 15...

Page 185: ...3 Perform the following Check the wiring between the LSU and CN5 on the Main PWB Install a new LSU PL 6 10 Item 1 d 4250 Refer to Wiring Diagram 32 Perform the following Check the wiring between the L...

Page 186: ...tricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to...

Page 187: ...nstall a new memory DIMM c Perform GP 19 Memory Clear 5 Install new components as necessary CCD module PL 14 13 Item 2 HVPS PL 1 15 Item 2 6 Perform the OF5 Main PWB Check RAP IQ4 Blurred Image From t...

Page 188: ...specification Refer to GP 9 Paper and Media Spec ifications 5 The fuser may be contaminated Make 10 blank copies Install new components as nec essary 4150 PL 10 25 and PL 10 26 or 4250 4260 PL 10 28...

Page 189: ...CCD module 4150 PL 14 10 Item 2 or 4250 4260 PL 14 13 Item 2 IQ7 Light Image RAP Use this RAP when the machine produces light images in all modes as shown in Figure 1 Figure 1 Light image Procedure WA...

Page 190: ...cts supply the voltages to the xerographic module and the side cover assem bly If necessary clean the spring contacts If necessary install a new terminal assembly PL 4 15 Item 13 Check the wiring betw...

Page 191: ...erographic module and the side cover assem bly If necessary clean the spring contacts If necessary install a new terminal assembly PL 4 15 Item 13 Check the wiring between CON2 on the HVPS and the ter...

Page 192: ...ry install a new HVPS PL 1 15 Item 2 10 Install a new transfer roll PL 7 35 Item 19 IQ10 Ghost Images RAP Use this RAP when the printed sheets have ghost images as shown in Figure 1 Figure 1 Ghost ima...

Page 193: ...per Procedure WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or in...

Page 194: ...r a long time try to bring the environment up to a warmer temperature before re trying the machine 5 4150 Refer to Wiring Diagram 2 Perform the following Check the wiring between CON2 on the HVPS and...

Page 195: ...fer roller pressure may be unbalanced Check the spring pressure at each end PL 7 35 Item 22 and PL 7 35 Item 26 Install new components as necessary PL 7 35 2 Shake the toner cartridge to evenly distri...

Page 196: ...Check the condition of the fuser assembly Install new components as necessary PL 10 25 and PL 10 26 6 4250 4260 Check the condition of the fuser assembly Install new components as nec essary PL 10 28...

Page 197: ...4150 Defect distance Kind of abnormal image Roller Component Parts List Ref 94mm 3 7 inches White spot Black spot Xerographic drum Xerographic module PL 9 10 Item 1 38mm 1 5 inches White spot Black sp...

Page 198: ...e following 1 Open the DADF top cover assembly PL 5 30 Item 2 2 Check the document path for damage or obstructions 3 Check that the following components are clean and rotate freely Transport idlers PL...

Page 199: ...he DADF refer to REP 5 1 4150 or REP 5 3 4250 4260 4265 Check the DADF counterbalances for damage Install new components as necessary PL 5 10 4150 or PL 5 35 4250 4260 b Adjust the DADF side edge regi...

Page 200: ...ales 82E8230 SIR 542 00 or 82P448 SIR 494 00 Specification Make a copy of the test pattern Compare the copy with the solid area density scale The den sity of the 1 0 areas on the copy of the test patt...

Page 201: ...1 IQS 3 Registration Documents Test pattern 82P524 8 5 x 14 82E2020 8 5 x 11 or 82E2010 A4 NOTE Test pattern 82P524 is a mylar document and should be copied from the document glass only Specification...

Page 202: ...4265 4 71 REP 5 20 DADF Feed Roll Motor Assembly 4265 4 75 REP 5 21 DADF Registration Clutch 4265 4 79 REP 5 22 DADF Exit Sensor 4265 4 83 REP 5 23 DADF Components Cleaning 4265 4 85 REP 5 24 Pickup...

Page 203: ...Scanner Components 4150 4 183 REP 14 3 Scanner Assembly 4250 4260 4265 4 186 REP 14 4 Scanner Components 4250 4260 4265 4 188 REP 14 5 Scanner Motor 4265 4 194 REP 14 6 Platen Pulley 4265 4 195 REP 14...

Page 204: ...Disconnect the power cord 2 Remove the exit tray assembly PL 28 10 Item 1 or the finisher REP 12 1 3 Remove the paper exit cover PL 28 10 Item 4 4 Disconnect the following connectors from power supply...

Page 205: ...ine Status If possible print the fol lowing reports System Configuration Local Address Book Members Group Address Book Members 3 Remove the rear cover PL 28 10 Item 6 4 If installed remove the OSOK PL...

Page 206: ...efore performing this procedure refer to General Disassembly Precautions GP 10 1 Power off the machine Disconnect the power cord 2 Remove the exit tray assembly PL 28 10 Item 1 or the finisher REP 12...

Page 207: ...Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can...

Page 208: ...power supply unit 1 and HVPS assembly Figure 1 Figure 1 Assembly removal 6 Remove power supply unit 1 from the support cage PL 1 15 Item 3 7 Remove the HVPS from the support cage PL 1 15 Item 2 Repla...

Page 209: ...can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 CAUTION Ensure that E S D procedures are observed during the removal and installation of the m...

Page 210: ...ement is the reverse of the removal procedure 2 If a new main PWB has been installed perform the following a Install the fax holder onto the new main PWB b Install the MSOK onto the main PWB c Use the...

Page 211: ...rocedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Power off the machine Disconnect the power cord 2 Re...

Page 212: ...WARNING Switch off the electricity to the machine Disconnect the power cord from the customer electrical outlet while performing tasks that do not need electricity Electricity can cause death or inju...

Page 213: ...isconnect the four connectors from the HVPS Figure 1 Figure 1 Disconnecting the Connectors 5 Remove the HVPS from the machine Figure 2 Figure 2 Removing the HVPS Replacement 1 Reinstallation is the re...

Page 214: ...ause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Power off the machine Disconnect the power cord 2 Remove the 4265 HVPS REP 1 7 3 Prepare to remove...

Page 215: ...3 Figure 3 Removing the Support Cage Cover 6 Remove the SMPS from the lower bracket Figure 4 Figure 4 Removing the SMPS from the Lower Bracket Replacement 1 Reinstallation is the reverse of the Remov...

Page 216: ...can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to Gene...

Page 217: ...stments 5 Remove the PS Unit 2 Figure 2 Figure 2 Removing the Power Supply Unit 2 Replacement 1 Reinstallation is the reverse of the Removal procedure 1 Position the harness over the bracket 2 Remove...

Page 218: ...harp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the UI inlay Figure 1 NOTE The UI inlay is secured by 4...

Page 219: ...P 10 1 Remove the UI inlay Figure 1 NOTE The UI inlay is secured by 2 clips One on each front corner Figure 1 UI inlay removal 2 Carefully remove the housing panel PL 2 12 Item 10 a To remove the left...

Page 220: ...ower cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp...

Page 221: ...Figure 3 Removing the User Interface PWB Replacement 1 Reinstallation is the reverse of the Removal procedure 2 If a new UI PWB has been installed calibrate the touch screen Refer to GP 12 User Inter...

Page 222: ...e power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sh...

Page 223: ...ce Key PWB Figure 3 Figure 3 Removing the User Interface Key PWB Replacement 1 Reinstallation is the reverse of the Removal procedure 2 If a new UI Key PWB has been installed perform the User Interfac...

Page 224: ...e power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sh...

Page 225: ...face Sub PWB Figure 3 Figure 3 Removing the User Interface Sub PWB Replacement 1 Reinstallation is the reverse of the Removal procedure 2 If a new UI Key PWB has been installed perform the User Interf...

Page 226: ...stomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present...

Page 227: ...sing Panel 4 Remove the User Interface Assembly Figure 3 Figure 3 Removing the User Interface Assembly Replacement 1 Reinstallation is the reverse of the Removal procedure 1 Remove the two mounting sc...

Page 228: ...PL 9 10 Item 1 3 Open the side cover assembly PL 7 30 Item 1 4 Remove the rear LSU fan duct PL 6 10 Item 4 CAUTION Take care when the clutches are removed The wiring to the clutches is thin and easil...

Page 229: ...that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF Refer to 4150 REP 5 1 4250 4260 REP 5 3 2 Remove the scanner assembly 4...

Page 230: ...use death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Dis...

Page 231: ...ain Drive Assembly Figure 3 NOTE The position of each screw is numbered 1 to 7 on the Main Bracket Remove the screws in reverse numerical order Figure 3 Removing the Main Drive Assembly Replacement 1...

Page 232: ...250 42604150 REP 4 3 Repairs and Adjustments 3 Ensure that the clutches are installed in the correct position Figure 4 Figure 4 Clutch placement Replacement 1 Reinstallation is the reverse of the Remo...

Page 233: ...January 2016 4 32 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 REP 4 3 Repairs and Adjustments...

Page 234: ...m 10 DADF scan motor PL 5 25 Item 12 DADF duplex motor assembly PL 5 25 Item 5 Exit assembly PL 5 20 Item 26 Gear PL 5 25 Item 20 Clutch shaft PL 5 25 Item 21 Removal NOTE This procedure should only b...

Page 235: ...are compressed and can cause injury when released 3 Remove the DADF Figure 2 Place the DADF on a solid flat surface Figure 2 DADF removal 4 Open the top cover assembly Figure 3 Figure 3 Top cover ass...

Page 236: ...e 6 Input tray removal 8 Prepare to remove the top cover assembly Figure 7 NOTE Removing the 4 screws that secure the document transport assembly will ease the removal of the top cover assembly Figure...

Page 237: ...bly Figure 11 Figure 11 Feed roll assembly removal 1 Disconnect CN5 and 1 ground harness 2 Align the flat on the rear pivot with the slot in the frame Remove the top cover assembly from the rear pivot...

Page 238: ...sport Figure 12 Figure 12 Preparation 14 Remove the document transport Figure 13 Figure 13 Document transport removal 15 Prepare to remove the lower feed assembly Figure 14 Figure 14 Preparation 1 Dis...

Page 239: ...4250 42604150 REP 5 1 Repairs and Adjustments 16 Remove the lower feed assembly Figure 15 Figure 15 Lower feed assembly removal 17 Remove the duplex gate Figure 16 Figure 16 Duplex gate removal 1 Remo...

Page 240: ...17 Figure 17 Guide removal 19 Remove the drive gear cover Figure 18 Figure 18 Drive gear cover removal 1 Remove 2 screws then the left guide 2 Remove 2 screws then the right guide 1 Disconnect the re...

Page 241: ...ting the inline con nectors ensure they are connected correctly The pickup clutch connects to the black wires The registration clutch connects to the green wires The door open switch connects to the r...

Page 242: ...Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precaution...

Page 243: ...4150 4250 42604150 REP 5 2 Repairs and Adjustments 6 Remove the DADF PWB Figure 1 Figure 1 DADF PWB removal Replacement Replacement is the reverse of the removal procedure 1 Remove 2 screws 2 Hold the...

Page 244: ...the power cord 2 If installed remove the DADF securing bracket PL 14 13 Item 36 3 Disconnect the DADF communication harness Figure 1 Figure 1 DADF Communication Harness 4 Remove the Rear Cover 4265 o...

Page 245: ...ng this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF REP 5 3 2 Open the top cove...

Page 246: ...the registration sensor PL 5 40 Item 17 Replacement Replacement is the reverse of the removal procedure Ensure that the DADF feed gate and link arm are correctly positioned when the top cover assembl...

Page 247: ...edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Open the top cover assembly PL 5 30 Item 2 2 Remove the DADF feed r...

Page 248: ...ray assembly PL 5 32 Item 1 5 Remove the lower cover PL 5 32 Item 12 6 Remove the document length sensor PL 5 32 Item 9 Replacement Replacement is the reverse of the removal procedure REP 5 7 DADF Doc...

Page 249: ...lectricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this p...

Page 250: ...ower cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp...

Page 251: ...ation 6 Remove the clutch bracket Figure 2 Figure 2 Clutch Bracket Removal 7 Remove the pickup clutch or registration clutch as necessary Figure 3 1 Remove 2 screws 2 Release the harnesses as necessar...

Page 252: ...es may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF REP 5 3 2 Remove the DADF rear cover refer to REP 5 4...

Page 253: ...can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Rem...

Page 254: ...REP 5 3 2 Remove the DADF rear cover refer to REP 5 4 3 Remove the DADF front cover PL 5 30 Item 12 4 Remove the DADF document transport assembly REP 5 7 5 Remove the DADF pickup clutch and registrat...

Page 255: ...Electricity can cause death or injury Moving parts can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Open the DADF top cover assembly PL 5 30 I...

Page 256: ...Disassembly Precautions GP 10 1 Switch off machine power Disconnect the power cord 2 Remove the DADF REP 5 3 3 Dislocate the DADF Rear Cover Figure 1 Figure 1 Dislocating the DADF Rear Cover 4 Disloc...

Page 257: ...Rear Cover 6 Prepare to remove the Top Cover Assembly Figure 4 Figure 4 Preparing to Remove the Top Cover Assembly 1 Detach the Rear Cover from the DADF Top Cover Assembly 1 Disconnect the two connect...

Page 258: ...the Top Cover for installation ensure that the two spring loaded Holder Arm Releases are positioned inboard and level with the two tabs on the Top Cover Fig ure 6 Figure 6 Checking the Position of the...

Page 259: ...ot need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performi...

Page 260: ...ing the DADF Pickup Assembly 5 Remove the brass bearing and the retaining clip from the outboard end of the Feed Roll Shaft Replacement 1 Reinstallation is the reverse of the Removal procedure 1 Grip...

Page 261: ...this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 NOTE The locations of the following sensors are...

Page 262: ...d Descriptions Item Description Paper Feed Timing Sensor Sensor checks the gap between fed sheets of paper for next document feed time Paper Width Sensor Checks for the presence of A4 LTR size papers...

Page 263: ...njury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 CAUTION Ensure that E S D procedures are observed during the removal and installation of the DADF PWB Make...

Page 264: ...ay from the DADF Figure 2 Figure 2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 1 Dislocate the Input Tray from the pivot be...

Page 265: ...the DADF PWB Connectors 7 Remove the DADF PWB Figure 5 Figure 5 Removing the DADF PWB Replacement 1 Reinstallation is the reverse of the Removal procedure 1 Disconnect the eight connectors on the DAD...

Page 266: ...ing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become contaminated Contamination of the optics cav...

Page 267: ...2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 2 Dislocate the Input Tray from the pivot bearings by pressing inwards on ea...

Page 268: ...Front Cover and requires only a slot head screwdriver to remove Figure 4 Removing the Outer Cover from the Front Cover 7 Open the DADF and remove the two Front Cover mounting screws Figure 5 Figure 5...

Page 269: ...emoving the DADF Front Cover 9 Remove the DADF Feed Tray Figure 7 Figure 7 Removing the DADF Feed Tray 1 Release the plastic tabs on the inner DADF Front Cover 2 Lift the Front Cover upwards and remov...

Page 270: ...5 may have a small plastic cover mounted over the outboard side of the CCD directly above the spring If present it is removed by removing the three mounting screws Figure 9 Preparing to Remove the CCD...

Page 271: ...spring to the underside of the CCD and to the bracket NOTE The spring is being reinstalled at this time because the CCD is not yet fastened to the machine frame and can be lifted for easier access to...

Page 272: ...ing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become contaminated Contamination of the optics cav...

Page 273: ...Figure 2 Figure 2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 6 Remove the DADF Pickup Assembly REP 5 15 1 Dislocate the In...

Page 274: ...two connectors Figure 4 Figure 4 Disconnecting the Connectors 8 Remove the Harness Holder Figure 5 Figure 5 Removing the Harness Holder 1 Disconnect the Drive Roll Motor connector 2 Disconnect the co...

Page 275: ...all the DADF Drive Roll Motor Assembly a Install the drive belt onto the Drive Roll Motor drive gear b Loosely install the Drive Roll Motor using the three mounting screws c Reinstall the idler spring...

Page 276: ...ng tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become contaminated Contamination of the optics cavi...

Page 277: ...Figure 2 Figure 2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 6 Remove the DADF Pickup Assembly REP 5 15 1 Dislocate the In...

Page 278: ...o remove the Harness Holder Figure 4 Figure 4 Preparing to Remove the Harness Holder 8 Remove the Harness Holder Figure 5 Figure 5 Removing the Harness Holder 1 Disconnect the three connectors 2 Uncli...

Page 279: ...sembly Replacement 1 Reinstall the DADF Drive Feed Roll Motor Assembly a Install the drive belt onto the Feed Roll Motor gear b Loosely install the three mounting screws c Install the belt tension spr...

Page 280: ...tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become contaminated Contamination of the optics cavity...

Page 281: ...Figure 2 Figure 2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 6 Remove the DADF Pickup Assembly REP 5 15 1 Dislocate the In...

Page 282: ...o remove the Harness Holder Figure 4 Figure 4 Preparing to Remove the Harness Holder 8 Remove the Harness Holder Figure 5 Figure 5 Removing the Harness Holder 1 Disconnect the three connectors 2 Uncli...

Page 283: ...0 REP 5 21 Repairs and Adjustments 9 Remove the DADF Registration Clutch Figure 6 Figure 6 Removing the DADF Registration Clutch Replacement 1 Reinstallation is the reverse of the Removal procedure 2...

Page 284: ...icity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become contaminated Contamination of the optics cavity can cause image quality defec...

Page 285: ...ower Exit Frame Figure 2 Figure 2 Removing the Lower Exit Frame 6 Remove the DADF Exit Sensor Figure 3 Figure 3 Removing the DADF Exit Sensor Replacement 1 Reinstallation is the reverse of the Removal...

Page 286: ...cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not allow the optics cavity to become...

Page 287: ...igure 2 Figure 2 Cleaning the Registration and Idler Rollers 5 Close the Top Cover 6 Open the DADF Unit 7 Clean the black plastic film and the White Bar Figure 3 Figure 3 Cleaning the Film and the Whi...

Page 288: ...canner Glass 11 Close the DADF Unit and return the machine to normal operation 1 Clean the four Duplex Scan rollers 3 Clean the four Out feed Rollers 2 Clean the White Bar 5 Clean the scanner glass 4...

Page 289: ...cause injury 1 Power off the machine Disconnect the power cord 2 Remove the DADF Pickup Assembly REP 5 15 3 Dislocate the Input Tray Assembly from its pivots on the DADF Figure 1 Figure 1 Dislocating...

Page 290: ...the machine Disconnect the power cord 2 Remove the Pickup Guide Assembly REP 5 24 3 Detach the Retard Roller Cover from the Pickup Guide Assembly Figure 1 Figure 1 Detaching the Retard Roller Cover Re...

Page 291: ...off the machine Disconnect the power cord 2 Remove the DADF Pickup Assembly REP 5 15 3 Remove the lower roller Figure 1 Figure 1 Removing the Lower Roller 4 Prepare to remove the upper roller Figure 2...

Page 292: ...Repairs and Adjustments Replacement 1 Check the following Figure 3 Figure 3 Checking the DADF Pickup Assembly 2 Reinstallation is the reverse of the Removal procedure 1 Ensure that the retaining pin...

Page 293: ...lectricity can cause death or injury Moving parts can cause injury 1 Power off the machine Disconnect the power cord 2 Remove the DADF from the machine REP 5 3 and place it upside down on a clean leve...

Page 294: ...ry Moving parts can cause injury 1 Power off the machine Disconnect the power cord 2 Remove the DADF from the machine REP 5 3 and place it upside down on a clean level surface 3 Remove the White Bar f...

Page 295: ...ower cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Power off the machine Disconnect the power...

Page 296: ...Harness Figure 2 Figure 2 Locating the DADF Harness 5 Remove the DADF Harness from the Inner Cover Figure 3 Figure 3 Removing the DADF Harness Replacement 1 Reinstallation is the Reverse of the Remov...

Page 297: ...g tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Power off the machine Disconnect the power cord 2 Remove the DADF REP 5 3 3 Dislocate the DAD...

Page 298: ...e DADF Figure 2 Figure 2 Dislocating the Input Tray from the DADF 5 Remove the Rear Cover from the DADF Figure 3 Figure 3 Removing the Rear Cover 2 Dislocate the Input Tray from the pivot bearings by...

Page 299: ...Front Cover and requires only a slot head screwdriver to remove Figure 4 Removing the Outer Cover from the Front Cover 7 Open the DADF and remove the two Front Cover mounting screws Figure 5 Figure 5...

Page 300: ...r in this procedure 9 Remove the DADF Feed Tray Figure 7 Figure 7 Removing the DADF Feed Tray 10 Disconnect all connectors from the DADF PWB Route all wires outboard of the machine to avoid damaging t...

Page 301: ...e DADF Sub Assembly Figure 8 Figure 8 Preparing to Remove the DADF Sub Assembly 13 Remove the DADF Sub Assembly by carefully lifting it out of the lower frame Replacement 1 Reinstallation is the rever...

Page 302: ...eath or injury Moving parts can cause injury 1 Power off the machine Disconnect the power cord 2 Open the DADF Unit 3 Open the DADF Lower Exit Guide Figure 1 Figure 1 Opening the DADF Lower Exit Guide...

Page 303: ...January 2016 4 102 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 REP 5 33 Repairs and Adjustments...

Page 304: ...Exit Cover PL 28 10 Item 4 NOTE A short crosshead screwdriver PL 26 10 Item 2 is required to remove the 4 screws that secure the LSU The screwdriver is supplied in the service training kit If the scre...

Page 305: ...e present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF Refer to 4150 REP 5 1 or 4250 4260 4265 REP 5 3 2 Remove the s...

Page 306: ...n the service training kit 1 Switch off the machine power Disconnect the power cord 2 Remove paper tray 1 3 Remove the toner cartridge PL 9 10 Item 2 then the xerographic module PL 9 10 Item 1 4 Remov...

Page 307: ...11 Open the Side Cover Assembly PL 7 30 Item 1 12 Remove the tray 1 feed assembly Figure 4 Figure 4 Remove the tray 1 feed assembly 1 Remove the four mounting screws 2 Remove the Tray 1 Feed Assembly...

Page 308: ...s and Adjustments Replacement 1 Reposition the printer on the table top so that it rests on its left side 2 Reinstall the Tray 1 Feed Assembly in the printer making sure that the drive shaft is situ a...

Page 309: ...y Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure...

Page 310: ...igure 2 Figure 1 Removing the Rear Locating Pins Figure 2 Removing the Front Locating Pin 5 Remove the paper tray from the damaged tray assembly 6 Remove the tray rear cover PL 7 20 Item 10 NOTE The p...

Page 311: ...door PL 7 20 Item 18 13 Remove the paper transport and tray feed unit Figure 5 Figure 5 Removing the Paper Transport and Tray Feed Unit 14 As necessary remove the tray feed sensor tray door sensor or...

Page 312: ...hen reinstalling the paper transport and tray feed unit refer to Figure 7 Figure 7 Replacement 1 Put the harness through the rear of the tray module frame 4 Locate the drive shaft through the hole in...

Page 313: ...Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 NOTE The 4150 and 4250 4260 pr...

Page 314: ...ting the Bracket from the Housing 6 Remove the Tray 1 Paper Size Detect PWB from the bracket Figure 3 Figure 3 Removing the Tray 1 Paper Size Detect PWB Replacement 1 Reinstallation is the reverse of...

Page 315: ...ving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions G...

Page 316: ...rating the Bracket from the Housing 6 Remove the Tray Paper Size Detect PWB from the bracket Figure 3 Figure 3 Removing the Tray Paper Size Detect PWB Replacement 1 Reinstallation is the reverse of th...

Page 317: ...cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the HCF paper tray Figure 1 Figure 1 Paper tray removal 2 Remove the HCF rear cover PL 7 4...

Page 318: ...Centre 4150 REP 7 5 Repairs and Adjustments Figure 3 Spring and retard pad removal 7 Remove the HCF feed assembly Figure 4 Figure 4 Remove the feed assembly 1 Remove the feed head support spring 2 Rem...

Page 319: ...eplacement 1 Replacement is the reverse of the removal procedure To reinstall the HCF feed assem bly refer to Figure 6 Figure 6 Reinstalling the feed assembly Paper empty sensor Stack height sensor 3...

Page 320: ...lb The weight of each additional tray is 11 85Kg 26lb 2 Remove the machine and tray 2 from the HCF 3 Remove the HCF paper tray refer to REP 7 5 4 Remove the HCF rear cover PL 7 45 Item 4 5 Remove the...

Page 321: ...0 4250 4260WorkCentre 4150 4250 42604150 REP 7 6 Repairs and Adjustments 12 As necessary remove the tray feed sensor HCF door sensor or transport roll gear Figure 3 Figure 3 Sensors and gear Tray feed...

Page 322: ...hen reinstalling the paper transport and tray feed unit refer to Figure 4 Figure 4 Replacement 1 Put the harness through the rear of the tray module frame 3 Hold the feed head horizontal 4 Locate the...

Page 323: ...ING Mandatory safety warning This procedure must be performed by two people The mod ule is heavy NOTE The weight of the machine is 45Kg 99lb The weight of each additional tray is 11 85Kg 26lb 3 Remove...

Page 324: ...Feed Head spring and retard roll Figure 2 Figure 2 Removing the Feed Head Spring and Retard Roll 12 Remove the Tray Feed Assembly Figure 3 Figure 3 Removing the Tray Feed Assembly 1 Remove the spring...

Page 325: ...eplacement 1 Replacement is the reverse of the removal procedure To reinstall the tray feed assembly refer to Figure 5 Figure 5 Reinstalling the feed assembly Paper empty sensor Stack height sensor 3...

Page 326: ...wer cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Power off the machine Disconnect the power c...

Page 327: ...January 2016 4 126 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 REP 7 8 Repairs and Adjustments...

Page 328: ...orming this procedure refer to General Disassembly Precautions GP 10 1 Remove the rear cover PL 28 10 Item 6 2 Open the side cover assembly PL 7 30 Item 1 3 Remove the Bypass Feed Clutch and the cable...

Page 329: ...e the Side Cover Assembly Figure 3 Figure 3 Removing the Side Cover Assembly Replacement Replacement is the reverse of the removal procedure 1 Disengage the front and rear dampers by sliding them upwa...

Page 330: ...electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury W...

Page 331: ...e 3 Preparation 12 Remove the registration roll cover Figure 4 Figure 4 Cover Removal 13 Remove the actuator assemblies Figure 5 Figure 5 Actuator Assembly Removal 14 If necessary remove the duplex ja...

Page 332: ...tors in the registration guide can remain connected Figure 6 Registration Guide Removal 16 Remove the registration roll Figure 7 Figure 7 Registration Roll Removal 17 Remove the front registration idl...

Page 333: ...move the rear registration idler roll bearing Figure 9 Figure 9 Rear Bearing Removal 19 Release the front the and rear tension springs Figure 10 Figure 10 Tension Springs 1 Remove the E clip then the...

Page 334: ...s and Adjustments 20 Remove the registration roll idler Figure 11 Figure 11 Registration Roll Idler Removal Replacement 1 Replacement is the reverse of the removal procedure 2 The actuators are differ...

Page 335: ...rp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the registration roll REP 8 2 2 Prepare the rear of the p...

Page 336: ...ment 1 Insert the wire harness back into the opening in the Back Panel prior to reinserting the Paper Transport Assembly back into the machine Figure 4 Figure 4 Inserting Wire Harness through the Back...

Page 337: ...ssembly Parts List on PL 8 20 Removal WARNING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electrici...

Page 338: ...may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the paper transport assembly REP 8 3 2 Remove the bypass tray reta...

Page 339: ...ed electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing th...

Page 340: ...ake care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 NOTE The 4150 and 4250 4260 4265...

Page 341: ...achine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care duri...

Page 342: ...arp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the exit tray assembly PL 28 10 Item 1 or finisher 4265...

Page 343: ...tch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cau...

Page 344: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before perf...

Page 345: ...electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WA...

Page 346: ...re 4150 4250 42604150 REP 9 6 Repairs and Adjustments 3 Remove the Xerographic Connector Figure 2 Figure 2 Removing the Xerographic Connector Replacement Replacement is the reverse of the removal proc...

Page 347: ...January 2016 4 146 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 REP 9 6 Repairs and Adjustments...

Page 348: ...Disassembly Precautions GP 10 1 Open the Side Cover Assembly PL 7 30 Item 1 2 Remove the Fuser Assembly Figure 1 Figure 1 Removing the Fuser Assembly Replacement CAUTION Do not damage the exit sensor...

Page 349: ...AUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF Refer to 4150 REP 5 1 or 4250 4260 4265 REP 5 3 2 Remove the scanner assembly 4150 REP 14 1 or...

Page 350: ...eral Disassembly Precautions GP 10 1 Remove the Exit Assembly REP 10 2 2 Remove the Support Bracket Figure 1 NOTE When the Support Bracket is removed the back of the Duplex Gate will be released Figur...

Page 351: ...Repairs and Adjustments 4 Remove the Duplex Solenoid Assembly Figure 3 Figure 3 Removing the Duplex Solenoid Assembly Replacement Replacement is the reverse of the Removal procedure 1 Disconnect the i...

Page 352: ...this procedure refer to General Disassembly Precautions GP 10 1 Remove the rear cover PL 28 10 Item 6 2 Remove the fuser fan duct PL 4 15 Item 19 3 Remove the Exit Drive Assembly Figure 1 NOTE The po...

Page 353: ...10 26 Item 16 Heat roller bearings PL 10 26 Item 15 Pressure roller bearings PL 10 26 Item 22 Removal NOTE This procedure should only be performed on the 4150 For the 4250 4260 procedure refer to the...

Page 354: ...for removing the front or rear carbon brush assembly is identical Figure 2 Carbon brush removal CAUTION Do not damage the fuser stripper fingers when removing the heat roller assembly 4 Remove the hea...

Page 355: ...arings Figure 4 Figure 4 Preparation 6 Remove the pressure roller bearings Figure 5 Figure 5 Pressure roller bearing removal 7 Remove the cleaning shaft PL 10 26 Item 25 1 Remove 3 screws then the inp...

Page 356: ...s REP 10 6 Fuser Connector 4150 Parts List on PL 4 15 Removal NOTE This procedure should only be performed on the 4150 For the 4250 4260 procedure refer to the table of contents WARNING Switch off the...

Page 357: ...ller PL 10 30 Item 10 Heat roller collar PL 10 30 Item 9 Heat roller bearings PL 10 30 Item 8 Pressure roller bearings PL 10 30 Item 17 CRUM Assembly PL 10 28 Removal NOTE This procedure should only b...

Page 358: ...mbly 3 Remove the Heat Lamp Assembly Figure 2 Figure 2 Removing the Heat Lamp Assembly 1 Remove the two mounting screws 2 Remove the CRUM Assembly 1 Disconnect the rear connec tor and remove the wire...

Page 359: ...ingers when removing the Heat Roll Assembly 5 Remove the Heat Roll Assembly and components Figure 4 Figure 4 Removing the Heat Roll Assembly 1 Remove 2 springs 2 Remove the 2 screws marked A 3 Careful...

Page 360: ...re 5 Preparing to Remove the Pressure Roll Bearings 7 Remove the Pressure Roll Bearings Figure 6 Figure 6 Removing the Pressure Roll Bearings 1 Remove 3 screws then the input guide 2 Remove 1 screw th...

Page 361: ...bly refer to Figure 4 1 Reinstallation is the reverse of the Removal procedure 2 Position the spring on the Front Jam Lever in the slot on the Fuser frame Figure 7 Figure 7 Positioning the Front Jam L...

Page 362: ...death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disasse...

Page 363: ...ply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can...

Page 364: ...tors 6 Remove the Fuser Harness Figure 3 Figure 3 Removing the Fuser Harness 1 Detach the connector by releas ing the two plastic prongs 2 Remove the two mounting screws 3 Separate the Fuser con necto...

Page 365: ...January 2016 4 164 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 REP 10 9 Repairs and Adjustments Replacement 1 Reinstallation is the reverse of the Removal procedure...

Page 366: ...ving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions G...

Page 367: ...REP 12 1 2 Remove the Finisher covers REP 12 4 3 Remove the Stacker tray support by removing the four mounting screws PL 12 45 Item 2 4 Remove the Left Cover Figure 1 Figure 1 Removing the Left Cover...

Page 368: ...can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to Gene...

Page 369: ...ING Switch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts...

Page 370: ...e top of the Rear Cover is secured by a clip Take care when removing the cover The clip is easily broken 5 Remove the Rear Cover Figure 2 Figure 2 Removing the Rear Cover 6 Remove the Top Cover PL 12...

Page 371: ...itch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can ca...

Page 372: ...e 2 Removing the Compiler Assembly 4 Remove the Exit Shaft Figure 3 Figure 3 Removing the Exit Shaft 5 Remove the Upper Compiler Cover PL 12 30 Item 3 6 Remove the Left Cover refer to REP 12 2 1 Remov...

Page 373: ...r Jogger Assembly Figure 4 NOTE Figure 4 shows the removal of the rear Jogger Assembly The procedure for removing the front jogger or rear Jogger Assembly is identical Figure 4 Removing the Front Rear...

Page 374: ...ming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAU...

Page 375: ...Remove the Support Finger Figure 3 Figure 3 Removing the Support finger Replacement Replacement is the reverse of the removal procedure Ensure that the front Support Finger and rear Support Finger are...

Page 376: ...itch off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can ca...

Page 377: ...ving the Ejector Assembly and Support Finger Assembly 5 If necessary remove the Support Finger Motor PL 12 25 Item 2 6 If necessary remove the Ejector Assembly from the Support Finger assembly Figure...

Page 378: ...rts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1...

Page 379: ...off the electricity to the machine Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause i...

Page 380: ...Prepare to remove the Stacker Tray Motor Assembly Figure 2 Figure 2 Preparation 7 Remove the e clip from the Stacker Tray Motor Assembly Figure 3 Figure 3 Removing the E Clip 2 Remove the pin 1 Remove...

Page 381: ...ray Motor Assembly 9 If necessary remove 1 E clip then the pinion gear PL 12 45 Item 17 10 Remove components from the Stacker Motor Assembly as necessary Stacker Motor PL 12 45 Item 20 Stacker Motor B...

Page 382: ...dure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF Refer to REP 5 1 2 Remove the rear cover...

Page 383: ...al 11 Remove the scanner assembly Figure 4 Figure 4 Scanner removal Replacement 1 Replacement is the reverse of the removal procedure 2 If a new scanner assembly was installed perform ADJ 14 1 Shading...

Page 384: ...PL 14 10 Item 4 Removal NOTE This procedure should only be performed on the 4150 For the 4250 4260 procedure refer to the table of contents WARNING Switch off the electricity to the machine Disconnec...

Page 385: ...ten cover sensor removal 5 Remove the scanner PWB a Disconnect CN2 CN3 CN6 and CN7 b Remove 2 screws then the scanner PWB 6 Remove the CCD module Figure 3 Figure 3 CCD module removal 1 Disconnect the...

Page 386: ...e reverse of the removal procedure 2 Ensure that the scanner drive belt is installed correctly into the belt clamp on the CCD module Figure 6 Figure 6 CCD module replacement 3 Ensure the CCD ribbon ca...

Page 387: ...ury CAUTION Before performing this procedure refer to General Disassembly Precautions GP 10 1 Remove the DADF Refer to REP 5 3 2 Remove the rear cover PL 28 10 Item 6 3 Disconnect CN1 CN2 CN3 and CN6...

Page 388: ...anner Assembly Figure 3 Figure 3 Removing the Scanner Assembly Replacement 1 Replacement is the reverse of the removal procedure 2 If a new scanner assembly was installed perform ADJ 14 1 Shading Adju...

Page 389: ...an motor assembly PL 14 13 Item 4 Scanner Motor 4265 PL 14 16 Item 9 Removal NOTE This procedure should only be performed on the 4250 4260 4265 machines For the 4150 procedure refer to REP 14 2 WARNIN...

Page 390: ...Sensor Cover Figure 2 Figure 2 Removing the Size Sensors from the Cover 6 Remove the platen cover sensor and actuator Figure 3 Figure 3 Removing the Platen Cover Sensor and Actuator 1 Disconnect the c...

Page 391: ...Figure 4 Removing the Scanner PWB 8 Remove the Scanner CCD Module PWB Figure 5 Figure 5 Removing the Scanner CCD Module PWB 2 Remove the three mounting screws 3 Remove the Scanner PWB from the machin...

Page 392: ...le 10 Remove the CCD module ribbon cable For the 4150 4250 4260 Figure 7 For the 4265 Figure 8 Figure 7 Ribbon cable removal 4150 4250 4260 1 Disengage the right and left ends of the shaft from the mo...

Page 393: ...lt tension then remove the scanner timing belt Figure 9 Figure 9 Removing the Scanner Drive Belt 12 Remove the scan motor assembly PL 14 13 Item 4 Replacement 1 Replacement is the reverse of the remov...

Page 394: ...CCD module replacement 3 Ensure the CCD ribbon cable is reconnected correctly When connected to the CCD module the blue flash should face to the right toward the CCD module When connected to the main...

Page 395: ...y performing the first three steps of REP 14 4 Scanner Com ponents 2 Prepare to remove the Scanner Motor Figure 1 Figure 1 Preparing to Remove the Scanner Motor 3 Remove the Scanner Motor Figure 2 Fig...

Page 396: ...or injury Moving parts can cause injury 1 Remove the Scanner Motor REP 14 5 2 Remove the long timing belt from the Platen Pulley Figure 1 Figure 1 Removing the Long Timing Belt 3 Remove the Platen Pu...

Page 397: ...can cause injury 1 Remove the Upper Platen by performing the first three steps of REP 14 4 Scanner Com ponents 2 Remove the long timing belt from the Platen Pulley Assembly Figure 1 Figure 1 Removing...

Page 398: ...150 4250 42604150 ADJ 1 1 Repairs and Adjustments ADJ 1 1 Machine Settings Purpose To correctly set up the machine Procedure All adjustments to the machines settings are made via dC131 NVM Read Write...

Page 399: ...January 2016 4 198 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 ADJ 1 1 Repairs and Adjustments...

Page 400: ...owing 1 Raise the input tray assembly PL 5 30 Item 11 2 Remove the lower cover PL 5 32 Item 12 3 While lifting the inboard end of the document guides away from the pinion gear carefully move both docu...

Page 401: ...and return the machine to normal operation 5 Power on the machine 6 Use the DADF to make 10 copies of a document Check the registration refer to IQS 3 Registration If necessary re adjust the registrat...

Page 402: ...ge of portrait A4 or 8 5x11 inch Perform the following 1 Enter dC606 Internal Print Test Patterns 2 Select test pattern 7 3 Select Features For simplex lead edge check select 1 Sided For duplex lead e...

Page 403: ...es c Select Other Routines 9 Perform again the Check ADJ 8 2 Side Edge Registration Adjustment Purpose To measure and adjust side edge image to paper registration Check NOTE Both the Check and the Adj...

Page 404: ...move the ADG line away from the paper edge enter a value larger than the current value To decrease the side edge registration move the ADG line toward the paper edge enter a value smaller than the cur...

Page 405: ...trait A4 or 8 5x11 inch Perform the following 1 Enter the Diagnostic mode GP 1 2 Select Copier Information dC 612 Print Test Pattern 3 Select test pattern 7 4 Select Plex Mode For simplex lead edge ch...

Page 406: ...again the Check ADJ 8 4 Side Edge Registration Adjustment 4265 Purpose To measure and adjust side edge image to paper registration Check NOTE Both the Check and the Adjustment use an internal test pa...

Page 407: ...ine away from the paper edge enter a value larger than the current value To decrease the side edge registration move the ADG line toward the paper edge enter a value smaller than the current value NOT...

Page 408: ...Test 3 Select Shade and Print Report or Print Last Shade Report 4 The shading test profile will be printed when diagnostics or system administration tools are exited Figure 1 5 Check the shading test...

Page 409: ...Figure 1 4265 DADF CCD Adjustment Components Figure 2 CCD Adjustment Screw Location 3 Loosen the three mounting screws that secure the CCD to the machine frame 4 Adjust the position of the CCD by turn...

Page 410: ...Diagnostics 3 Select Shading Test 4 Select one of the following options NOTE The first two selections check the Platen CCD The second two selections check the DADF CCD Flatbed Shade Print Print Last...

Page 411: ...pied image and compare the two against a light source 5 Measure and record the difference between the original and the print for the following dimensions Lead Edge position Y Side Edge position X Magn...

Page 412: ...enter in the Chain and Link that correctly reflects the edge that needs to be corrected the paper source and duplex or simplex printing 10 Select Enter 11 Type in a new value for that particular diagn...

Page 413: ...January 2016 4 212 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 42604150 ADJ 14 4 Repairs and Adjustments...

Page 414: ...s 2 4 Frame Assembly 1 of 2 5 31 PL 7 25 Trays 2 4 Frame Assembly 2 of 2 5 32 PL 7 30 Side Cover Assembly 1 of 3 5 33 PL 7 32 Side Cover Assembly 2 of 3 5 34 PL 7 35 Side Cover Assembly 3 of 3 5 35 PL...

Page 415: ...January 2016 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260 4265WorkCentre Parts List...

Page 416: ...r Not Spared 9 Support cage Not Spared 10 Support cage Not Spared 11 005N01086 HDD 12 101N01387 SIM PWB 13 101N01388 NIC PWB 14 FAX module REF PL 20 10 Item 6 15 140N6360 Foreign device interface PWB...

Page 417: ...Power supply unit 1 110V USSG XCL 4250 4260 4 110N01430 Power supply unit 2 220V XE REP 1 6 110N01429 Power supply unit 2 110V USSG XCL 4250 4260 5 Battery Not Spared 6 152N11783 Main power socket 7 C...

Page 418: ...Main power socket 6 105N02291 Power Supply Unit 2 PS2 220V REP 1 9 105N02290 Power Supply Unit 2 PS2 110V 7 Holder Sensor 8 Holder LIU 9 105N02304 SMPS PS1 220V 105N02305 SMPS PS1 110V REP 1 8 10 Shi...

Page 419: ...al label International 8 101N01395 Start label French 101N01392 Start label English 101N01398 Start label International 9 Cover P O PL 2 10 Item 1 10 003N01007 Contrast control knob 11 002N02578 UI in...

Page 420: ...88 Start label International 091N80286 Start label English 9 015N00663 Cover 10 Housing panel Not Spared 11 002N02877 UI inlay 12 UI housing Not Spared 13 029N00385 Job status key 14 029N00398 Job sta...

Page 421: ...4 UI Cover B 15 UI Holder 16 Service Key 17 056N00191 Job Status Key PORT 056N00189 Job Status Key FR 056N00190 Job Status Key SP 18 Machine Status Key 19 Home Key 20 UI Cover A 21 Log In Out Key 22 H...

Page 422: ...ector 4250 4260 4265 REP 9 2 18 127N07487 SMPS fan 09 500 4150 127N07589 SMPS fan 09 500 4250 4260 4265 19 Duct Not Spared 20 152N11732 Fuser connector 4150 REP 10 6 4250 4260 REP 10 8 4265 REP 10 9 2...

Page 423: ...tor Idler gear 12 007N01502 Registration Idler gear A 13 Mixer gear P O PL 4 20 Item 31 14 Xerographic module base gear P O PL 4 20 Item 32 15 Coupling P O PL 4 20 Item 32 16 007N01505 Registration Id...

Page 424: ...Coupling P O PL 4 25 Item 32 16 007N01616 Registration Idler gear B 17 007N01617 Pickup idler gear A 18 007N01618 Bypass idler gear A 19 Bypass idler gear B P O PL 4 25 Item 1 4250 4260 007N01508 Bypa...

Page 425: ...ument guide right P O PL 5 10 Item 5 11 Lower cover P O PL 5 10 Item 5 12 140N62867 Paper length sensor Q05 120 13 Spring P O PL 5 10 Item 5 14 Actuator P O PL 5 10 Item 5 15 091N80242 Max fill label...

Page 426: ...002N02288 Top cover assembly REP 5 1 12 Actuator P O PL 5 15 Item 11 13 Spring P O PL 5 15 Item 11 14 140N62869 Registration sensor Q05 130 15 Ground harness P O PL 5 15 Item 11 16 Ground clip P O PL...

Page 427: ...Retard pad See Note 13 140N63150 Document detect sensor Q05 100 Paper width sensor Q05 110 assembly 14 Lower feed bottom cover P O PL 5 20 Item 11 15 Lower feed top cover P O PL 5 20 Item 11 16 140N6...

Page 428: ...PL 5 25 Item 1 10 127N07498 DADF Scan motor assembly REP 5 1 11 Gear assembly P O PL 5 25 Item 10 12 127N07497 DADF scan motor MOT05 200 REP 5 1 13 Drive gear cover P O PL 5 25 Item 1 14 Harness clip...

Page 429: ...Registration clutch CL05 310 10 Clutch bracket P O PL 5 30 Item 26 11 Input tray assembly REF PL 5 32 Item 1 12 002N02860 Front cover 13 Rear cover P O PL 5 30 Item 1 14 DADF PWB shield P O PL 5 30 I...

Page 430: ...front P O PL 5 32 Item 1 3 091N80242 Label 4 Document guide rear P O PL 5 32 Item 1 5 Top cover P O PL 5 32 Item 1 6 007N01525 Pinion gear 7 Rear rack gear P O PL 5 32 Item 1 8 Front rack gear P O PL...

Page 431: ...CVT roll lower idler 8B Lower exit roll idler 8C P O PL 5 35 Item 1 9 003N01047 Right counterbalance 10 Spring P O PL 5 35 Item 1 11 Right platen cover P O PL 5 35 Item 1 12 Ground strip P O PL 5 35...

Page 432: ...1551 Feed roll assembly See Note 8 Retaining clip P O PL 5 30 Item 26 9 Bearing P O PL 5 30 Item 26 10 Feed gate P O PL 5 30 Item 26 11 Link arm P O PL 5 30 Item 26 12 Ground strip P O PL 5 30 Item 26...

Page 433: ...6 9 Feed idler spring P O PL 5 30 Item 26 10 130N01274 Document detect sensor Q05 100 Paper width sensor Q05 110 REP 5 12 11 Transport idler 11A Duplex roll idler 11A P O PL 5 30 Item 26 12 Idler shaf...

Page 434: ...g P O PL 5 30 Item 26 7 Separation guide shaft P O PL 5 30 Item 26 8 Switch actuator P O PL 5 30 Item 26 9 Gear P O PL 5 30 Item 26 10 Bearing P O PL 5 30 Item 26 11 Gear P O PL 5 30 Item 26 12 Ground...

Page 435: ...50 2 Actuator spring P O PL 5 30 Item 26 3 Gate sensor actuator P O PL 5 30 Item 26 4 Scan sensor actuator P O PL 5 30 Item 26 5 Duplex sensor actuator P O PL 5 30 Item 26 6 Exit roll spring P O PL 5...

Page 436: ...DADF Rear Scan Read Sensor REP 5 33 1C DADF Front Scan Read Sensor REP 5 30 2 Screw 3 Screw 4 Spring CS 5 Spring TS 6 Spring ES 7 Spring ETC Torsion 8 Spring ETC White Bar 9 Guide Exit Lower 11 Sheet...

Page 437: ...co F 6 Cover Side R 7 003N01109 DADF Hinge Left 4265 REP 5 29 8 003N01108 DADF Hinge Right 4265 REP 5 29 9 Label Bar Code 10 Bracket Hinge Right 11 Screw 12 Screw 13 Screw 14 Screw 15 022N02763 DADF A...

Page 438: ...Cover Open Handle 4 Actuator Detect 5 Spring 6 Sponge Actuator Damper 7 Sensor REP 5 16 8 Actuator Feed 9 Actuator Regi 10 Spring 11 Spring 12 Ground Regi 13 Guide M Doc Sensor 14 Idle Roller 15 Sheet...

Page 439: ...it UP 5 DADF Guide Exit Lower 6 DADF Guide Feed IN 7 Guide Regi 8 Frame Bridge 9 062N00294 DADF CCDM 10 DADF Guide Pick UP 11 Sheet Frame Rear 12 Saddle 13 Holder Damper 14 Damper Guide Pickup 15 Spri...

Page 440: ...4250 4260 4265WorkCentre PL 6 10 Parts List PL 6 10 LSU Item Part Description 1 122N00289 LSU 4150 4250 REP 6 1 122N00288 LSU 4260 4265 2 Ground harness Not Spared 3 127N07486 LSU fan REP 6 2 4 LSU fa...

Page 441: ...8 038N00496 Paper guide 9 Rack gear P O PL 7 10 Item 1 10 007N01526 Pinion gear 24T 11 Knock up plate stopper P O PL 7 10 Item 1 12 032N00475 Rear paper guide 13 003N01011 Latch lever 14 032N00476 Lat...

Page 442: ...498 Pick up gear 14 Bearing P O PL 7 15 Item 15 15 022N02230 Retard assembly 16 Drive shaft P O PL 7 15 Item 15 17 Actuator P O PL 7 15 Item 15 18 006N01299 Retard shaft 19 006N01293 Pin 20 022N02232...

Page 443: ...50 Speaker 4250 4260 4265 REP 8 4 130N01213 Speaker 4150 REP 8 4 3 Right hand base Not Spared 4 Guide Not Spared 5 022N02279 Transport roll idler assembly REP 8 7 6 Spring holder P O PL 7 17 Item 5 7...

Page 444: ...4 8 Ground strip P O PL 7 20 Item 1 9 023N01160 Feed motor assembly 10 Rear cover P O PL 7 20 Item 1 11 Retard assembly cover P O PL 7 20 Item 1 12 032N00477 Mylar strip 13 Paper guide P O PL 7 20 Ite...

Page 445: ...PL 7 20 Item 1 16 Actuator P O PL 7 20 Item 1 17 Spring P O PL 7 20 Item 1 18 Paper transport housing P O PL 7 20 Item 1 19 009N01605 Spring Clutch 20 Bush holder P O PL 7 20 Item 1 21 007N01529 Gear...

Page 446: ...p P O PL 7 30 Item 1 9 Ground harness P O PL 7 30 Item 1 10 022N02274 Duplex feed roll 2 11 Duplex guide P O PL 7 30 Item 1 12 022N02275 Duplex feed roll 1 13 009N01366 Latch spring 14 003N01017 Rear...

Page 447: ...guide P O PL 7 32 Item 18 PL 7 32 Item 19 8 Label P O PL 7 32 Item 18 PL 7 32 Item 19 9 Front cam P O PL 7 32 Item 19 4250 4260 10 Spring P O PL 7 32 Item 19 4250 4260 11 Front bracket P O PL 7 32 It...

Page 448: ...tack ground strip P O PL 7 35 Item 1 13 Ground strip P O PL 7 35 Item 1 14 Feed guide P O PL 7 35 Item 1 15 Damper bracket P O PL 7 35 Item 1 16 127N07583 Duplex fan 1 4250 4260 4265 127N07485 Duplex...

Page 449: ...t PL 7 40 Bypass Tray Item Part Description 1 050N00493 Bypass tray assembly 2 007N01210 Pinion gear 3 Side guide left P O PL 7 40 Item 1 4 Side guide right P O PL 7 40 Item 1 5 050N00495 Exit tray 6...

Page 450: ...embly P O PL 7 45 Item 1 3 Ground clip P O PL 7 45 Item 1 4 Rear cover P O PL 7 45 Item 1 5 Rear frame assembly REF PL 7 60 6 Jam release assembly REF PL 7 50 7 Right cover P O PL 7 45 Item 1 8 017N00...

Page 451: ...7 E clip Not Spared 8 Bearing P O PL 7 45 Item 1 9 017N00259 Drive dog 10 022N02232 Retard roll assembly 11 022N02231 Drive dog coupling 12 Drive shaft P O PL 7 45 Item 1 13 Retard bracket P O PL 7 45...

Page 452: ...PL 7 55 Item 1 13 Pin P O PL 7 55 Item 1 14 Bearing P O PL 7 55 Item 1 15 Rear lift plate P O PL 7 55 Item 1 16 Bracket P O PL 7 55 Item 1 17 Drive shaft P O PL 7 55 Item 1 18 023N01192 Belt 19 Bracke...

Page 453: ...plate P O PL 7 45 Item 1 5 Frame P O PL 7 45 Item 1 6 Left clip P O PL 7 45 Item 1 7 140N63148 HCF PWB 8 050N00539 Paper size detect PWB 9 Right clip P O PL 7 45 Item 1 10 127N07592 HCF elevating mot...

Page 454: ...connector 6 Locking pin P O PL 7 45 Item 1 7 Harness P O PL 7 45 Item 1 8 Transport roll P O PL 7 45 Item 1 9 E clip Not Spared 10 Bearing P O PL 7 45 Item 1 11 Bush holder P O PL 7 45 Item 1 12 009N...

Page 455: ...0 Item 1 4 Actuator P O PL 8 10 Item 1 5 Feed head P O PL 8 10 Item 1 6 Feed roll shaft P O PL 8 10 Item 1 7 Bearing P O PL 8 10 Item 1 8 E Clip Not Spared 9 005N01094 Clutch 10 007N01520 Feed roll ge...

Page 456: ...Item 13 P O PL 8 15 Item 14 REP 8 2 7 Registration actuator cradle P O PL 8 15 Item 13 PL 8 15 Item 14 REP 8 2 8 130N01274 Registration sensor Q08 500 Feed sensor Q08 100 Duplex jam 2 sensor Q08 710 R...

Page 457: ...ng 15 005N01090 Collar 16 Roller frame P O PL 8 20 Item 10 17 022N02373 Feed roll 4150 4250 4260 4265 18 005N01089 Clutch 19 007N01533 Gear 26T 20 Shaft P O PL 8 20 Item 10 21 Washer P O PL 8 20 Item...

Page 458: ...s List PL 9 10 Toner and Xerographic modules Item Part Description 1 Xerographic module REF PL 26 10 See Note 2 Toner cartridge see below for variants 2A Worldwide Metered PagePack REF PL 26 10 2B NA...

Page 459: ...st PL 10 10 Fuser and Exit Assemblies Item Part Description 1 Exit assembly REF PL 10 15 Item 1 REP 10 2 2 002N02566 Exit guide assembly REP 10 2 3 Exit drive assembly REF PL 10 20 Item 1 4 Fuser asse...

Page 460: ...P O PL 10 15 Item 1 9 Duplex roll idler P O PL 10 15 Item 1 10 Lower exit guide P O PL 10 15 Item 1 11 007N01555 Gear 12 E Clip Not Spared 13 Bush P O PL 10 15 Item 1 14 Lower exit roll P O PL 10 15...

Page 461: ...0 4260 4265 127N07490 Exit motor MOT 04 200 Duplex motor MOT 04 300 4150 3 127N07585 Fuser motor MOT 10 400 4250 4260 4265 127N01443 Fuser motor MOT 10 400 4150 4 007N01510 Exit idler gear A 4150 4265...

Page 462: ...5 Item 3 5 Finger holder P O PL 10 25 Item 3 6 Spring P O PL 10 25 Item 3 7 009N01595 Spring REP 10 5 8 152N11708 Connector 9 130N01462 Thermistor assembly 10 120N00534 Fuser exit sensor actuator asse...

Page 463: ...r collar P O PL 10 26 Item 12 15 013N13866 Bearing REP 10 5 16 016N00295 Heat roller collar See Note 2 17 Spring P O PL 10 25 Item 1 18 Jam lever LH P O PL 10 25 Item 1 19 Bracket P O PL 10 25 Item 1...

Page 464: ...r P O PL 10 28 Item 3 6 Spring P O PL 10 28 Item 3 7 009N01642 Spring REP 10 7 8 152N11766 Connector 9 130N01462 Thermistor assembly 10 120N00534 Fuser exit sensor assembly 11 Actuator cradle P O PL 1...

Page 465: ...LOGEN 115V 122N00291 LAMP HALOGEN 230V 122N00283 Heat lamp 110V USSG XCL REP 10 7 14 Input guide P O PL 10 28 Item 1 15 Ground brush P O PL 10 28 Item 1 16 Jam lever assembly Right P O PL 10 28 Item 1...

Page 466: ...2 50 Item 1 11 121N01131 Magnet 12 Magnet bracket P O PL 12 50 Item 1 13 130N01274 IOT Set Sensor Q12 875 14 Front side plate P O PL 12 50 Item 1 15 Rear side plate P O PL 12 50 Item 1 16 Base plate P...

Page 467: ...ey 9 Belt tensioner P O PL 12 50 Item 1 10 Spring P O PL 12 50 Item 1 11 Hinge bracket P O PL 12 50 Item 1 12 Hinge shaft P O PL 12 50 Item 1 13 E Clip Not Spared 14 Bearing P O PL 12 50 Item 1 15 130...

Page 468: ...tor bracket P O PL 12 50 Item 1 12 023N01154 Drive belt REP 12 3 13 Bearing P O PL 12 20 Item 33 14 E Clip Not Spared 15 Pulley Not Spared 16 Bearing Not Spared 17 Gear 34T P O PL 12 20 Item 33 18 Gea...

Page 469: ...Item 21 P O PL 12 25 Item 22 REP 12 6 10 Bracket P O PL 12 25 Item 21 P O PL 12 25 Item 22 11 Pinion gear 18T P O PL 12 25 Item 21 PL 12 25 Item 22 12 Pinion shaft P O PL 12 25 Item 21 P O PL 12 25 It...

Page 470: ...ear belt holder P O PL 12 30 Item 28 14 Jogger spring P O PL 12 30 Item 28 15 Timing pulley P O PL 12 30 Item 27 PL 12 30 Item 28 16 Pivot tube P O PL 12 30 Item 27 PL 12 30 Item 28 17 Idler P O PL 12...

Page 471: ...rkCentre PL 12 35 Parts List PL 12 35 Stapler Assembly Item Part Description 1 Stapler guide P O PL 12 50 Item 1 2 029N00373 Stapler assembly 3 Stapler bracket P O PL 12 50 Item 1 4 029N00371 Stapler...

Page 472: ...12 40 Item 16 4 Drive belt P O PL 12 40 Item 16 5 Eject unit P O PL 12 40 Item 16 6 Document grip assembly P O PL 12 40 Item 16 7 Ejector belt P O PL 12 40 Item 16 8 Bearing P O PL 12 40 Item 16 9 Bea...

Page 473: ...11 spring P O PL 12 50 Item 1 12 Left cover P O PL 12 50 Item 1 13 Drive shaft P O PL 12 50 Item 1 14 E Clip Not Spared 15 007N01491 Gear 35T REP 12 9 16 Pin 2x14 P O PL 12 50 Item 1 17 007N01490 Pini...

Page 474: ...4265 see note 050N00504 Finisher assembly complete 4150 2 Stacker assembly REF PL 12 45 3 Support finger assembly REF PL 12 25 4 Ejector assembly REF PL 12 40 5 Jogger and Paddle assembly REF PL 12 30...

Page 475: ...ey REP 14 2 10 Pulley seat P O PL 14 10 Item 1 11 009N01616 Pulley spring 12 Platen cover sensor actuator P O PL 14 10 Item 1 REP 14 2 13 Spring P O PL 14 10 Item 1 14 130N01274 Platen cover sensor Q0...

Page 476: ...00 CCD module home sensor REP 14 4 15 140N63355 Scanner PWB REP 14 4 16 Paper length sensors harness P O PL 14 13 Item 1 17 Size detect sensors cover P O PL 14 13 Item 1 18 Paper length sensor PWB P O...

Page 477: ...4 6 Lower Scanner 7 Lower APS 8 Pulley REP 14 6 9 127N07867 Scanner Motor REP 14 5 10 Base Frame 11 Pulley Assembly REP 14 7 12 Seal 13 Sensor 14 Sensor 15 Left Hinge 16 Spring 17 Scan Join PWBA REP 1...

Page 478: ...O PL 20 10 Item 6 3 Bracket P O PL 20 10 Item 6 4 140N63740 FAX PWB 4265 140N63357 FAX PWB parallel 4250 4260 140N63358 FAX PWB serial 4250 4260 140N63142 FAX PWB parallel 4150 140N63274 FAX PWB seria...

Page 479: ...Toner cartridge DMO Sold 4265 006R01275 Toner cartridge NA XE Sold 4150 106R01409 Toner cartridge NA XE Sold 4250 4260 106R03104 Toner cartridge NA XE Sold 4265 006R01274 Toner cartridge Worldwide Me...

Page 480: ...de assembly REP 10 2 4 002N02567 Paper exit cover 5 002N02890 Infill cover 4250 002N02568 Infill cover 4150 002N02861 Infill cover 4260 Infill cover 4265 6 002N02862 Rear cover 4250 4260 4265 002N0256...

Page 481: ...ption 1 Fax kit Parallel 097N01685 see Note 2 Foreign device interface kit 097N01686 4150 1A Fax Serial 097N01526 see Note 2A Foreign device interface kit 097N01676 4250 4260 NOTE 1 For the FAX module...

Page 482: ...January 2016 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260 4265WorkCentre PL 31 10 Parts List...

Page 483: ...January 2016 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260 4265WorkCentre PL 31 10 Parts List...

Page 484: ...January 2016 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260 4265WorkCentre PL 31 10 Parts List...

Page 485: ...January 2016 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260 4265WorkCentre PL 31 10 Parts List...

Page 486: ...uirements 6 39 GP 14 Glossary of Terms Acronyms and Abbreviations 6 41 GP 15 Shading Test 6 48 GP 16 High Frequency Service Items 6 48 GP 17 Restriction of Hazardous Substances RoHS 6 49 GP 18 Scan Ed...

Page 487: ...January 2016 6 2 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 General Procedures and Information...

Page 488: ...to Exit From Diagnostics Diagnostic Screen The Diagnostic screen gives access to the diagnostic menu refer to Table 1 or Table 2 4265 The diagnostic routines available are Copier Routines dC131 NVM Re...

Page 489: ...Network IP Address System Administrator Passcode Fault History Fault Log View Fault Details Erase History Order by Time Order by Code Fault Counters Non Zero Fault Counters All Fault Counters Fault Ch...

Page 490: ...dC001 Reset Auditron Master PIN dC606 Print Test Patterns 1 19 Shading Test GP 15 Shade and Print Report Print Last Shade Report Scan Edge Print GP 18 Memory Clear GP 19 Memory Clear Set Machine Seri...

Page 491: ...the IOT Known Jams in Finishing Device s Fax Images Received Fax Impressions Power On Impressions Attempted Sheet Feeds from Internal Trays Actual Sheet Feeds from Internal Trays dC108 Software Versio...

Page 492: ...est Pattern Test Patterns Trays Plex Mode Simplex Duplex S600 Pattern A4 S600 Pattern 8 5 in x 11 in Grey Dusting with Four Line Pat tern Grey Dusting Pattern Ghosting Pattern Dark Dusting Skew Test C...

Page 493: ...the UI Press the Machine Status button refer to GP 3 Touch the Error Messages tab on the UI then select as appropriate All Faults Active Messages status codes and a status message Event Log Diagnosti...

Page 494: ...ine Software Versions Usage Counters Marking Meters Paper Tray Status Tray Status Print Reports GP 5 Call For Assistance Help List Error Messages Last 40 Error Messages System Configuration All Above...

Page 495: ...ts Fault Description Active Messages Event Log Order By Time Order By Code Service Information Supply Measure Count Table 2 Machine status Function 1st Level 2nd Level Table 3 4265 Machine Status Func...

Page 496: ...Table 13 On Demand Image Overwrite Table 14 NOTE Only the categories for the installed options are displayed Table 1 System Settings Function Level 1 Level 2 Level 3 Level 4 System Settings Tray Mana...

Page 497: ...ets Reduce Enlarge Presets 25 50 71 141 200 400 Basic Copy Presets 25 50 71 141 200 400 Output Options Out of Staples Option Complete Job Without Stapling Fault Hold Job Within Job Offsetting On Off M...

Page 498: ...Erase Off Border Erase Small Original Erase Hole Punch Erase Book Center and Edge Erase Image Shift No Shift Auto Center Margin Shift Book Copying Original Size Output Format Booklet Creation Multi Up...

Page 499: ...ng Enable Disable Port Number 1 65535 AppleTalk R Protocol Enable Disable Name and Area Printer Area Area Name Netware R Protocol Enable Disable Primary File Servers Frame Type Auto 802 2 802 3 Ethern...

Page 500: ...n Display Mode Display User ID Details Mask User ID Details Display Account ID Details Mask Account ID Details Table 6 Supplies Management Function Level 1 Level 2 Level 3 Supplies Management Toner Ca...

Page 501: ...er Interface Application Checksum Verification Start Test Table 6 Supplies Management Function Level 1 Level 2 Level 3 Table 8 Customer Support and Supplies Numbers Function Level 1 Customer Support a...

Page 502: ...box Notification Off On Delete Fax Country Settings Argentina Australia Austria Belgium Brazil Bulgaria Canada Chile China Cyprus Czech Republic Denmark Egypt Finland France Germany Greece Hong kong H...

Page 503: ...Level 5 Table 14 On Demand Image Overwrite Function Level 1 On Demand Image Overwrite Start Table 15 System administration tools 1st Level 2nd Level 3rd Level 4th Level 5th Level 6th Level Device Set...

Page 504: ...Audio Tones Fault Tones Conflict Tones Selection Tone Off Low Medium High Test Screen Default Entry Screen Default Features Machine Status Job Status All Services Job Status Default Incomplete Printin...

Page 505: ...1 400 Access General Account Access Multiple Group Account Access Auditron General Accounts Next Open Account Next Active Previous Account 1 50 Auditron Reports Print Account Report Auditron Service M...

Page 506: ...Zone Date Time Select the appropriate time zone date and time Language Keyboard Selection Display Language Keyboard Layout Altitude Adjustment Off On If altitude is greater than 8000 feet recom mend...

Page 507: ...ession Book Copying Booklet Creation Build Job Covers Edge Erase Finishing Image Shift Lighten Darken Original Size Original Type Page Layout Paper Supply Preset Reduce Enlarge Transparency Separators...

Page 508: ...ncoming Fax Defaults Call Receive Mode Auto Answer Calls as Faxes Immediately Off Automatic Answer Delay Number of Rings Receive Footer On Off Fax Card Volume Incoming Ring Dial Tone Transmission Tone...

Page 509: ...dd Recipient Mailbox Setup Mailbox Friendly Name Passcode Notify Setup Fax Reports Activity Report Auto Print Off Confirmation Report Report Options Print Options Broadcast and Multi poll Report Print...

Page 510: ...dpi Original Type More Features Presets Lighten Darken Background Suppression Delay Send Build Job Show Lock Hide Features 2 Sided Scanning Background Suppression Build Job Delay Send Lighten Darken...

Page 511: ...ress Will show the address in the device s touch interface status region Show Host Name Will show the address in the device s touch interface status region Hide Network Information Will not display ne...

Page 512: ...This list shows the last 40 fault codes generated by the machine System Configuration This list shows the user system data settings and the machine settings All Above The machine will print the Call...

Page 513: ...the machines IP address Press return The CentreWare Internet Services window will open NOTE Refer to GP 4 System Administration Tools to determine the machines IP address 3 Click on the Properties ta...

Page 514: ...ion 4150 Specifications 4250 4260 Specifications 4265 Specifications 4150 Specifications Refer to the following tables for the 4150 specifications Table 1 General Specifications Table 2 Fax Specificat...

Page 515: ...out HUB Mode Compatibility TWAIN Standard WIA Optical Resolution H X V 600 x 600 dpi Halftone 256 Levels Effective Scan width 208 mm 8 2 inches Table 4 Copy specifications Item Description Mode B W Ta...

Page 516: ...DF 100 Sheets 50 120gsm Paper Capacity Output Output tray 500 sheets Optional finisher 500 sheets 50 sheets stapled Interface IEEE 1284 ECP USB without HUB mode CPU 400 MHz System Memory 256Mb plus 32...

Page 517: ...ions Tone Pulse Tone only user mode Tone Pulse selectable in tech mode Ringer Volume Off low medium high Chain Dial None Pause Yes using the Pause Redial Key Table 15 Consumables Item Life expectancy...

Page 518: ...ntinu ous Operation 900W Print Copy Power Consumption Energy Save Mode 1 5 W Sleep Mode Power Consumption Ready Standby Mode 30 W Recommended System Requirement Pentium IV 1 2 Ghz 64Mb RAM Minimum Sys...

Page 519: ...chine State or Paper Type Environment Power on after 50 prints after 150 prints LL NN HH Machine in standby 175 deg C 175 deg C 170 deg C Plain 189 189 185 deg C 189 185 185 deg C 184 184 184 deg C Th...

Page 520: ...ight 50gsm 105gsm 12 5lb 28lb Thickness 0 075mm 0 13mm Curl Less than 5mm Input tray capacity 4150 50 sheets of 80gsm 20lbs paper Input tray capacity 4250 4260 4265 100 sheets of 80gsm 20lbs paper Tab...

Page 521: ...5 Print 162 x 229 6 38 x 9 02 X X see NOTE 2 Envelope C6 Print 114 x 162 N A X X see NOTE 2 Custom Print 98 x 148 215 9 x 355 6 3 86 x 5 83 8 5 x 14 X X see NOTE 2 Table 2 Paper or media weights Paper...

Page 522: ...red in memory 2 Unplug the power cord 3 Use a flat and clean surface 4 Only install authorized components 5 Do not forcibly remove plastic components 6 Ensure all components are in their correct posit...

Page 523: ...perform then exit the test LED Indicator Test Use this test to verify that the LEDs on the user interface is working correctly After entering this test follow the instructions displayed on the user in...

Page 524: ...DADF raised 1295mm 51 inches Machine with Four Trays and Low Stand Machine with the DADF lowered 1105mm 43 5 inches Machine with the DADF raised 1315 mm 51 7 inches Machine Height 4250 4260 Basic Mach...

Page 525: ...the machine within the boundary of safe operation dimensions C and D The dimension E indicates the area required for airflow work space at the rear of the machine NOTE The machine depth dimension does...

Page 526: ...ion Bodies CC Copy Centre CCA Cenelec Certification Agreement CCA Customer Call Assistance CCD Charged Coupled Device CCITT Comite Consultatif International Telegraphique et Telephonique CCR Change Co...

Page 527: ...Daylight Saving Time DT Dial Tone DTC Digital Transmit Command DTMF Dual Tone Multiple Frequency DU Density Units Table 1 Terms Acronyms and Abbreviations Term Description Dust Off Routine to return...

Page 528: ...document that defines the software high level design HTTP Hyper Text Transfer Protocol HUI Hybrid User Interface Table 1 Terms Acronyms and Abbreviations Term Description HVPS High Voltage Power Suppl...

Page 529: ...ulti National Modem MOdulator DEModulator Hardware unit that converts the one and zero binary values from the computer to two frequencies for transmission over the public telephone network modulation...

Page 530: ...stscipt Printer Description A PPD file is a simple formatted text file that contains a description of the printers features and the corresponding PostScipt code needed to activate each feature Apple L...

Page 531: ...g Protocol SAR Semi Active Retard feeder SCD Software Compatibility Database SCF Second Cassette Feeder SCM Software Configuration Management Table 1 Terms Acronyms and Abbreviations Term Description...

Page 532: ...ansmitter UDP User Datagram Protocol UI User Interface display screen UK United Kingdom UM Unscheduled Maintenance UMR Unscheduled Maintenance Rate URL Universal Resource Locator USB Universal Serial...

Page 533: ...em The Actual and Maximum Life count value have a numeric range of 0 to 9999999 for all HFSI items The first item in the HFSI table will be the item that requires attention if needed then the item wil...

Page 534: ...Polybrominated Biphenyls PBB s Identification of a RoHS Compliant Machine Xerox will maintain a central list of RoHS compliant machines This general procedure is for information only All WorkCentre 4...

Page 535: ...xes to be deleted Templates to be deleted from the hard disk NVM values to be reset to default If the machine has a fax the fax will have to be re installed 5 Ask the customer to import the fax addres...

Page 536: ...ange A Billing Plan change requires a new MSOK and a new PEK The machine serial number is written to the MSOK from the main PWB NVM The original FEK s can be reused to enable optional features 4250 42...

Page 537: ...January 2016 6 52 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 GP 21 General Procedures and Information...

Page 538: ...impressions printed Procedure 1 Enter diagnostics GP 1 2 Select Service Information 3 Select dC 104 Usage Counters 4 The following selections are available Images Sent Server Fax Images Sent Email Ima...

Page 539: ...mmunication summary with the time and a FCF column The FCF column will dis play abbreviations refer to Table 1 Procedure 1 Enter diagnostics GP 1 2 Generate the dC 109 Report Select Diagnostic Routine...

Page 540: ...d EOM End of message EOP End of procedure EOR End of retransmission ERR Response for end of transmission FCF Facsimile control field FIF Facsimile information field FTT Failure to train JM Joint menu...

Page 541: ...he component that was affected and the number of times that fault code has occurred Procedure 1 Enter diagnostics GP 1 2 Select Service Information 3 Select dc 120 Fault Counters 4 The dC 120 Fault Co...

Page 542: ...cs 3 Select the required dC routine category Copier Routines 4265 Select dC 131 NVM Read Write Fax dC Routines 4265 Select Fax NW Diagnostics dc 131 NVM Read Write Fax 4 Select 131 NVM Read Write 5 Se...

Page 543: ...to 6 12 steps 0 5mm seg 3 07 210 Side Registration Tray 2 Simplex The changed dimension of tray 2 side registration in simplex 0 to 6 12 steps 0 5mm seg 3 07 220 Top Registration Tray 2 Dup_long 2nd...

Page 544: ...ck Up Roller Life Page Counter Read only 08 150 Tray 4 Pick Up Roller Life Page Counter Read only 08 160 Bypass Rubber Pad Life Page Counter Read only Table 3 NVM chain 7 Location NVM Name NVM Descrip...

Page 545: ...r vals 5 10 150 Envelopes Tem perature Offset Media type offset for fuser roll temperature 0 to 10 3 steps 5 degree inter vals 5 10 155 Labels Tempera ture Offset Media type offset for fuser roll temp...

Page 546: ...ects busy signal 1 1 20 700 Line Monitor Setting Audio line monitor Off 0 On 1 Comm 2 0 Table 8 NVM chain 20 Location NVM Name NVM Description Value Default 20 800 Modem Speed Select modem start speed...

Page 547: ...NVM Initialization Network 4 Follow the screen instructions to reset the NIC PWB 5 Switch off the machine then switch on the machine Procedure 4265 1 Enter diagnostics GP 1 2 Select Fax and NW Diagno...

Page 548: ...t contains the following fields for all the HFSI items on the machine Item Status Unit Actual Max Life 5 When a particular HFSI item is selected the item can be reset edited for Threshold and Maximum...

Page 549: ...iour Go to the appropriate procedure Input Components Output Components Input Components When the appropriate code is entered the status of the component will be shown on the UI NOTE The actual signal...

Page 550: ...mponents will cause compo nents to be deleted from the bottom of the list NOTE Fax component control codes can only be energized one at a time b If a control code is not known it can be selected from...

Page 551: ...ent present Low no document 05 140 DADF Scan Sensor DADF document scan sensor Q05 140 detects if a document is present High document present Low no document 05 150 DADF Gate Sensor DADF document gate...

Page 552: ...detects if the stack height in tray 3 is less than 25 High paper in tray low Low paper in tray not low 07 400 Tray 4 Home Position Tray 4 home sensor Q07 400 detects if tray 4 is home Closed tray hom...

Page 553: ...fuser temperature at thermistor B front Displays temperature in degrees C XXX Table 6 Input codes 08 Code Displayed Name Description General 10 300 4150 4265 Fuser Unit Fault Detects if the power supp...

Page 554: ...sta pling High paper present Low no paper 12 870 Finisher Door Switch Detects if the finisher door is open High door closed Low door open 12 875 IOT Set Sensor Detects if the finisher is installed Hi...

Page 555: ...5 210 in reverse On Off 05 300 DADF Pick Up Clutch Energizes the DADF document pick up clutch CL05 300 On Off 05 310 DADF Regi Clutch Energizes the DADF registration clutch CL05 310 On Off 05 320 4250...

Page 556: ...300 Front Jog Home Moves the front jogger to the home position On Off 12 310 Front Jog Stand Moves the front jogger to the inboard position On Off 12 320 Rear Jog Home Moves the rear jogger to the ho...

Page 557: ...4 V 29 9600 bps Line1 Emits V 29 9600 bps on line 1 On Off 20 045 V 17 7200 bps Line1 Emits V 17 7200 bps on line 1 On Off 20 046 V 17 9600 bps Line1 Emits V 17 9600 bps on line 1 On Off 20 047 V 17 1...

Page 558: ...of the machine s paper trays in simplex or duplex mode Procedure 1 Enter diagnostics GP 1 2 Select Copier Diagnostics 3 Select dC 612 Print Test Pattern 4 The dC 612 Print Test Pattern screen is displ...

Page 559: ...January 2016 6 74 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260WorkCentre Work dC612 General Procedures and Information...

Page 560: ...es with the modification installed Purpose gives a brief description of the modification Name gives the name of the part or modification Kit Number gives the part number of the kit or part required to...

Page 561: ...January 2016 6 76 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 Change Tags General Procedures and Information...

Page 562: ...January 2016 7 1 WorkCentre 4150 4250 4260WorkCentre 4150 4250 4260WorkCentre Work Wiring Data 7 Wiring Data Wiring Diagrams Wiring Diagrams 7 3 PWB Connector location PWB Connectors 7 49...

Page 563: ...January 2016 7 2 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 Wiring Data...

Page 564: ...e assembly xerographic module Wiring Diagram 23 4250 4260 Main PWB registration guide assembly exit drive assembly tray 1 feed assembly Wiring Diagram 24 4250 4260 Main PWB side cover assembly Wiring...

Page 565: ...211 725 3 86 5 66 0 3 32 5 6833 81 7 3 21 2 6 7 21 21 21 1387 32 5 1387 1 1 86 7 2 21 72 1 86 7 2 21 72 1 7 52 6036 1 3 21 21 7 7 7 7 5 5 5 5 5 7 1 5 7 50 6725 021 725 7 50 6725 021 725 7 50 6725 021...

Page 566: ...Work Wiring Diagrams Wiring Data Wiring Diagram 2 4150 Figure 2 WD 2 4150 936 3 72 1 7 3 21 1 5 1 5 86 5 6 1 0 1 5 0 66 0 3 86 5 66 0 3 21 1 1 1 1 5 7 9 7 6 7 9 0 9 51 7 50 1 66 0 3 52 5 3 02 8 3 3 3...

Page 567: ...B5 6 7 5 B 9 9 9 9 5 5 7 29 5 35 6 17 6 1625 4 3 0 1 3 3 68 3 7 6 1625 4 3 287 1 8 6 1625 4 3 83 7 62 12 62 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 1 5 5 5 5 251 251 5 9...

Page 568: ...1 02725 027 3 721 5 63 16 02725 027 3 86 5 1 3 68 1 3 936B 1 9 7 9B5 9 0 9B5 7 9B 1 86 5 6 3 0B7 9 7B 1 3 0B 7 3 0B 9B 3 0B0 9 96 9 B 1B 9 9 86 5B 1 B3 0 B67 786 B567 B67 786 B67 786 9 9 9 7 50 1 7 5...

Page 569: ...5 9 66 0 3 580 3 3 5 5 5 9 6 9 6 52 5 3 02 8 3 1 52 5 3 02 8 211 725 3 027 7 02725 027 3 027 86 5 02725 027 3 027 83 02725 027 3 02725 5 9 5 9 5 67 3 38 6 6 5 67 3 38 6 6 67 3 38 6 6 1 5 67 3 38 6 6 0...

Page 570: ...5 5 5 5 9 9 63 63 9 1 5 6 9 1 5 21 75 66 0 3 75 67 7 6 1625 4 3 75 3 3 5 037 6 1625 6 3 75 9 7 1 02725 027 3 027 75 83 9 9 9 75 037 9 9 9 9 9 1 5 5 5 5 5 9 9 9 9 1 1 58 0 67 5 062 3 9 9 6 6 9 7 7 1 9...

Page 571: ...5 5 0 1 3 3 75 211 725 3 8 211 725 8 211 725 9 9 9 75 5 6 7 75 5 75 0 5 4 9 9 9 9 9 9 75 7 75 86 75 9 9 5 5 5 5 5 5 5 5 5 1 9 9 9 6 29 5 66 0 3 83 1 3 83 1 3 83 0 6 1625 4 3 8 211 725 1 9 9 9 9 9 5 5...

Page 572: ...77 5 3 6 0 5 5 5 262 3 25 1 9 17 5 3 3 77 5 9 32 5 6833 81 7 3 0 1 3 3 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 32 5 6 9 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 21 9 9 9 9 9...

Page 573: ...72 1 6 1 02725 66 0 3 6 1 02725 3 02725 5 9 5 9 9 1 5 5 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 5 72 1 51 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 3 7 1 29 5 6 1625 4 3 1 5 5 9 9 2 1 9 9...

Page 574: ...ntre Work Wiring Diagrams Wiring Data Wiring Diagram 10 4150 Figure 10 WD 10 4150 7 3 86 5 17 5 3 3 7 6 3 3 1 1 728 6 5 1 3 5 21 7 7 1 1 1 1 1 5 7 6 3 3 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5...

Page 575: ...1 6 1625 4 3 5 675 7 21 6 1625 4 3 3 3 5 7 6 1625 4 3 2 80 17 7 7 6 1625 4 3 7 6 1625 4 3 3 3 5 1 7 6 1625 4 3 1 1 1 1 1 2 5 66 0 3 1 1 6 1 6 1625 4 83 6 1625 4 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67...

Page 576: ...5 9 5 9 5 67 3 38 6 6 5 67 3 38 6 6 67 3 38 6 6 5 67 3 38 6 6 75 3 83 87 75 75 75 3 9 5 9 1 5 6 9 1 127 75 6 1 5 17 5 5 5 5 5 5 5 5 5 8 211 725 8 211 725 9 9 9 75 5 6 7 75 7 75 0 5 4 9 9 9 9 9 9 75 5...

Page 577: ...5 6 1625 4 75 4 75 4 75 3 6 225 6 1625 4 75 4 75 4 75 3 3 3 5 6 16 9 9 9 225 26 9 9 9 9 9 9 9 1 5 5 5 5 67 7 6 1625 4 75 4 75 4 75 3 9 9 75 83 9 9 9 5 5 3 3 5 037 6 1625 4 75 4 75 4 75 3 9 9 75 037 9...

Page 578: ...7 3 02725 5 9 5 9 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 02725 5 9 5 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 02725 5 9 5 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 72 1 1 6 5 225...

Page 579: ...4 3 725 20 6 1625 4 3 3 3 5 7 725 6 1625 4 3 8 211 725 027 6833257 1 5 02725 027 3 02725 5 9 5 9 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 9 27 6 7 6 1625 4 3 7 6 1625 4 3 027 725 02725 027 3 5...

Page 580: ...25 3 20 6 1625 4 3 6833257 1 5 20 6 1625 4 3 8 211 725 67 3 5 20 6 1625 4 67 3 5 5 6 1625 4 2 67 3 6 1625 4 67 3 5 66 0 3 027 67 5 75 02725 027 3 5 8 211 725 725 1 2 5 6 1625 4 3 67 5 27720 6 7 6 3 1...

Page 581: ...5 66 0 3 21 2 6 7 1387 32 5 1387 1 1 7 2 72 1 7 2 21 0 1 32 5 62 7 3 32 5 6833 81 7 3 21 1 21 03 03 20021 21 0 1 3 3 1 21 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 32 5 6 9 9 9 9 9 9 5 5 5...

Page 582: ...7 3 1 5 86 5 6 0 1 5 0 66 0 3 86 5 66 0 3 7 9 7 6 9 0 9 51 7 50 1 66 0 3 52 5 3 02 8 3 3 3 5 8 6 8 7 6 6 29 5 66 0 3 75 16 5 52 3 635 1 217 76 0 1 3 3 9 3 0 7 7 5 3 0 0 9 0 9 5 3 0 9 3 0 7 9 1 7 9 7...

Page 583: ...Data Wiring Diagram 19 4250 4260 Figure 19 WD 19 4250 4260 5 7 6 3 3 8 3 3 7 3 0 1 3 3 9 9 9 9 5 6 7 8 3 21 87721 9 9 9 9 9 1 9 3 8 0 8 1 9 9 8 66 0 3 1 5 5 5 5 5 5 5 5 5 9 287 287 287 287 1 1 RU 5 5...

Page 584: ...260WorkCentre Work Wiring Diagrams Wiring Data Wiring Diagram 20 4250 4260 Figure 20 WD 20 4250 4260 7 6 3 3 7 3 8 66 0 3 9 287 287 1 1 7 5 1 5 5 5 5 9 9 287 9 5 5 5 5 5 5 1 1 9 9 63 63 0 6 2 63 026 5...

Page 585: ...9 68 6 1 9 9 9 96 9 9 9 9 9 9 9 68 02725 6 1 86 5 580 9 86 5 580 3 3 9 1 86 5 580 7 52 86 5 211 725 3 86 5 66 0 3 7 50 6725 021 725 7 50 6725 021 725 9 9 175 1 7 175 1 7 9 9 29 5 35 6 17 9 7 29 5 35...

Page 586: ...1 8 6 1625 4 3 7 6 1625 4 3 9 9 9 1 1 1 5 6 9 9 9 9 287 1 8 9 9 9 3 3 5 6 16 9 9 9 17 5 2 6 7 17 5 2 6 7 6 29 5 17 5 2 6 7 6 3 9 96 1 9 9 96 96 9 96 8 8 5 5 5 5 5 5 5 5 5 6 7 6 78 7 1 7 6 29 5 6 26 6...

Page 587: ...580 3 96 68 9 68 9 96 9 6 9 6 9 96 96 9 9 76 1 9 217 52 5 3 02 8 211 725 3 1 0 1 02725 027 3 0 1 5 9 66 0 3 2 5 1 9 5 9 9 9 9 96 96 027 96 721 5 63 16 02725 027 3 721 5 02725 721 5 02725 9 23 5 5 9 02...

Page 588: ...6 67 3 38 6 6 02725 5 9 5 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 75 3 3 5 2 6 1625 4 3 9 9 9 9 9 1 3 3 5 6 7 7 3 3 3 5 6 9 9 75 20 326 7 21 6 1625 4 3 75 20 9 9 9 9 9 3 3 5 6 7 7 66 0 3 7 5...

Page 589: ...5 6 9 75 66 0 3 75 83 0 7 6 7 3 027 6 1625 4 3 9 9 83 1 3 83 1 3 83 1 83 1 9 9 9 3 3 5 6 16 9 9 9 9 8 211 725 6 29 5 66 0 3 9 75 037 9 75 3 3 5 037 6 1625 4 3 9 9 9 9 3 3 5 35 6 17 9 3 66 3 3 5 037 6...

Page 590: ...igure 26 WD 26 4250 4260 7 3 0 1 3 3 1 72 75 0 17 7 03 5 785 7 50 67 5 3 0 17 7 03 5 785 1 9 9 25 1 9 17 5 3 3 9 1 9 9 9 9 7 7 127 5 9 9 23 7 23 17 3 220 375 1 25 1 9 1 8 211 725 8 211 725 75 211 725...

Page 591: ...Wiring Diagram 27 4250 4260 Figure 27 WD 27 4250 4260 7 3 0 1 3 3 58 0 67 5 062 3 1 72 1 6 0 5 5 5 262 3 1 1 6 0 7 7 6 0 5 1 6 0 5 6 9 6 6 0 5 6 7 9 9 9 1 1 7 25 211 7 21 1 86 211 7 21 7 3 1 86 267 7...

Page 592: ...9 9 1 5 5 6 1 02725 6 1 02725 1 6 1 02725 1 6 1 02725 5 72 1 1 7 5 385 8 25 51 51 5 7 51 7 51 7 5 7 31 1 3 7 1 29 5 6 1625 4 3 1 5 5 9 9 2 1 9 9 9 9 9 9 9 9 9 9 9 9 9 567 7 7 5 3 326 6723 9 9 9 20 6...

Page 593: ...0 17 6 16 9 RU 5 1 225 26 9 9 9 9 2 80 17 6 16 9 5 675 7 21 6 1625 4 3 9 9 2 80 17 6 16 9 5 5 1 9 9 723 29 5 66 0 3 7 3 6 1625 3 9 9 7 20 9 5 5 1 9 9 1 72 1 7 62 12 62 3 9 1 5 6 9 5 5 9 7 6 1625 4 3 9...

Page 594: ...25 8 211 725 75 211 725 3 1 5 5 5 5 5 5 5 5 5 9 9 9 75 5 6 7 75 7 75 0 5 4 9 9 9 9 9 5 5 5 5 5 5 5 5 9 9 9 75 5 75 86 5 6 59 9 9 9 127 86 9 9 9 9 9 3 3 5 2 6 1625 4 3 9 9 6 1625 78 7 9 5 5 1 9 9 9 6 1...

Page 595: ...027 75 20 6 1625 4 3 3 3 5 6 7 7 66 0 3 3 3 5 6 7 7 3 3 1 9 9 9 75 20 9 9 9 3 3 5 6 3 3 5 6 3 3 5 6 9 5 5 5 5 5 5 75 83 0 7 6 7 3 9 9 75 83 9 9 9 5 5 1 9 75 037 9 9 9 5 5 9 75 9 7 1 02725 027 3 9 725...

Page 596: ...rkCentre Work Wiring Diagrams Wiring Data Wiring Diagram 32 4250 Figure 32 WD 32 4250 7 3 68 3 0 1 3 3 1 9 9 9 2 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 9 9 9 9 51 68 02725 581 9 68 02725 67 1 9 32 5 32 5 9...

Page 597: ...3 86 5 7 50 1 3 86 5 66 0 3 21 2 6 7 1387 32 5 1387 1 1 7 2 72 1 7 2 21 0 1 32 5 62 7 3 32 5 6833 81 7 3 21 1 21 03 03 20021 21 0 1 3 3 1 21 9 9 9 9 96 9 9 9 9 9 9 9 9 21 2 9 1 32 5 6 9 5 5 5 5 5 5 5...

Page 598: ...5 86 5 6 0 1 5 0 66 0 3 86 5 66 0 3 7 9 7 6 9 0 9 51 7 50 1 66 0 3 52 5 3 02 8 3 3 3 5 8 6 8 7 6 6 29 5 66 0 3 75 16 5 52 3 635 1 217 76 0 1 3 3 9 9 9 9 3 0 7 3 0 09 0 9 5 Q3 0 9 9 933 3 0 9 3 0 7 9 Q...

Page 599: ...WD 35 4265 3 3 BB 8 3 3 BB 7 0 1 3 3 9 9 9 5 6 7 8 83 9 3 RQ 87721 9 9 9 9 1 9 3 8 0 8 1 9 8 66 0 3 BB 1 5 5 5 5 5 5 5 5 5 9 287 287 287 287 1 1 RU 5 5 5 5 5 5 5 5 5 9 9 287 62 7 87721 9 5 5 5 5 5 5...

Page 600: ...4250 4260WorkCentre Work Wiring Diagrams Wiring Data Wiring Diagram 36 4265 Figure 36 WD 36 4265 7 6 3 3 7 8 66 0 3 9 287 287 1 1 7 5 1 5 5 5 5 9 9 287 9 5 5 5 5 5 5 1 1 9 9 63 63 0 6 2 63 026 5 5 5 5...

Page 601: ...6 1 9 9 9 96 9 9 9 9 9 9 9 68 02725 6 1 86 5 580 9 86 5 580 3 3 9 1 86 5 580 7 52 86 5 211 725 3 86 5 66 0 3 7 50 6725 021 725 7 50 6725 021 725 9 9 175 1 7 175 1 7 9 9 29 5 35 6 17 9 7 29 5 35 6 17 6...

Page 602: ...9 9 9 9 287 1 8 9 9 9 3 3 5 6 16 9 9 9 17 5 2 6 7 17 5 2 6 7 6 29 5 17 5 2 6 7 6 3 9 96 1 9 29 5 23 1 9 9 96 8 8 5 5 5 5 5 5 5 5 5 6 7 6 78 7 1 7 6 29 5 6 26 6 1 027 6 1 027 1 6 1 027 1 6 1 027 9 9 9...

Page 603: ...0 3 9 1 1 9 9 6 9 6 9 9 9 9 9 76 1 9 217 52 5 3 02 8 211 725 3 1 0 1 02725 027 3 0 1 5 9 66 0 3 2 5 1 9 5 9 9 9 9 96 96 027 96 721 5 63 16 02725 027 3 721 5 02725 721 5 02725 9 23 5 5 9 02725 3 9 2 9...

Page 604: ...3 38 6 6 02725 5 9 5 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 67 3 38 6 6 75 3 3 5 2 6 1625 4 3 9 9 9 9 9 1 3 3 5 6 7 7 3 3 3 5 6 9 9 75 20 326 7 21 6 1625 4 3 75 20 9 9 9 9 9 3 3 5 6 7 7 66 0 3 7 5 9 66 0...

Page 605: ...075 9 9 9 1 5 6 9 75 66 0 3 75 83 0 7 6 7 3 027 6 1625 4 3 9 9 83 1 3 83 1 3 83 1 83 1 9 9 9 3 3 5 6 16 9 9 9 9 6 29 5 66 0 3 9 75 037 9 75 3 3 5 037 6 1625 4 3 9 9 9 9 3 3 5 35 6 17 9 3 66 3 3 5 037...

Page 606: ...Figure 42 WD 42 4265 7 0 1 3 3 1 72 75 0 17 7 03 5 785 7 50 67 5 3 0 17 7 03 5 785 1 9 9 25 1 9 17 5 3 3 9 1 9 9 9 9 7 7 127 5 9 9 23 7 23 17 3 220 375 1 25 1 9 1 8 211 725 8 211 725 75 211 725 3 5 6...

Page 607: ...1 3 3 58 0 67 5 062 3 1 72 1 6 0 5 5 5 262 3 1 1 6 0 7 7 6 0 5 1 6 0 5 6 9 6 6 0 5 6 7 9 9 9 1 1 7 25 211 7 21 1 86 211 7 21 7 3 1 86 267 7 3 1 86 267 7 3 1 1 3 02 8 3 1 1 7 127 86 1 127 86 0 025 00 3...

Page 608: ...5 5 6 1 02725 1 6 1 02725 6 1 02725 6 1 02725 1 5 72 1 1 7 5 385 8 25 51 51 5 7 51 7 51 7 5 7 31 1 3 7 1 29 5 6 1625 4 3 1 5 5 9 9 2 1 9 9 9 9 9 9 9 9 9 9 9 9 9 567 7 5 3 326 326 3 3 5 7 9 20 6 1625 3...

Page 609: ...17 6 16 9 1 9 9 3 83 52 7 7 6 1625 4 3 7 9 9 2 80 17 6 16 9 9 9 7 9 9 2 80 17 6 16 9 5 5 5 9 9 02725 5 9 5 9 1 6 03 6 1 326 6 1625 6 4 6 7 3 7 9 5 5 9 9 9 9 1 9 5 5 51 7 83 02725 25 5 83 6 1 02725 5 9...

Page 610: ...e 11 12 Power supply unit 2 4250 4260 Figure 12 13 HVPS 4250 4260 Figure 13 14 Main PWB 4250 4260 Figure 14 15 Scanner PWB 4250 4260 Figure 15 16 UI PWB 4250 4260 Figure 16 17 UI left keys PWB 4250 42...

Page 611: ...orkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data Power Supply Unit 2 4150 Location PL 1 10 Item 4 Figure 2 Power supply unit 2 4150 HVPS 4150 Location PL 1 10 Item 2...

Page 612: ...re 4150 4250 4260WorkCentre 4150 4250 4260WorkCentre Work PWB Connectors Wiring Data Main PWB 4150 Location PL 1 10 Item 1 Figure 4 Main PWB 4150 Scanner PWB 4150 Location PL 14 10 Item 15 Figure 5 Sc...

Page 613: ...16 7 52 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data UI PWB 4150 Location PL 2 10 Item 4 Figure 6 UI PWB 4150 DADF PWB 4150 Location PL 5 20 Item 6 Figure 7 DADF...

Page 614: ...entre 4150 4250 4260WorkCentre 4150 4250 4260WorkCentre Work PWB Connectors Wiring Data DADF Sensor PWB 4150 Location PL 5 20 Item 4 Figure 8 DADF Sensor PWB 4150 Finisher PWB Location PL 12 10 Item 8...

Page 615: ...re 4150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data Tray HCF PWB Location PL 7 20 Item 6 and PL 7 60 Item 7 Figure 10 Tray HCF PWB Power Supply Unit 1 4250 4260 Location PL 1 15 Item 3 Fi...

Page 616: ...4250 4260WorkCentre 4150 4250 4260WorkCentre Work PWB Connectors Wiring Data Power Supply Unit 2 4250 4260 Location PL 1 15 Item 4 Figure 12 Power supply unit 2 4250 4260 HVPS 4250 4260 Location PL 1...

Page 617: ...entre 4150 4250 PWB Connectors Wiring Data Main PWB 4250 4260 Location PL 1 15 Item 1 NOTE CN39 is not connected on 4260 CN4 is not connected on 4250 Figure 14 Main PWB 4250 4260 Scanner PWB 4250 4260...

Page 618: ...4250 4260WorkCentre 4150 4250 4260WorkCentre Work PWB Connectors Wiring Data UI PWB 4250 4260 Location PL 2 12 Item 4 Figure 16 UI PWB 4250 4260 UI Left Keys PWB 4250 4260 Location PL 2 12 Item 5 Fig...

Page 619: ...ntre WorkCentre 4150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data DADF PWB 4250 4260 Location PL 5 30 Item 24 Figure 18 DADF PWB 4250 4260 DADF CCD PWB 4265 Location PL 5 70 Figure 19 DADF...

Page 620: ...0WorkCentre Work PWB Connectors Wiring Data Power Supply Unit 2 4265 Location PL 1 20 Figure 20 Power Supply Unit 2 4265 Switched Mode Power Supply SMPS 4265 Location PL 1 20 Figure 21 Switched Mode P...

Page 621: ...150 4250 PWB Connectors Wiring Data User Interface PWB 4265 Location PL 2 14 Figure 22 User Interface PWB 4265 DADF PWB 4265 Location PL 5 60 Figure 23 DADF PWB 4265 CN4 CN3 CN1 CN8 CN6 CN7 CN2 CN10 C...

Page 622: ...Centre 4150 4250 4260WorkCentre 4150 4250 4260WorkCentre Work PWB Connectors Wiring Data OPE Sub PWB 4265 Location PL 2 14 Figure 24 OPE Sub PWB 4265 OPE Key PWB 4265 Location PL 2 14 Figure 25 OPE Ke...

Page 623: ...150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data Scanner PWB 4265 Location PL 14 16 Figure 26 Scanner PWB 4265 Scanner CCD PWB 4265 Location PL 14 16 Figure 27 Scanner CCD PWB 4265 CN3 CN1...

Page 624: ...ation PL 1 20 Figure 28 HVPS 4265 Main PWB 4265 Location PL 1 20 NOTE The test points for the 4265 Main PWB are located in Figure 30 Figure 29 Main PWB 4265 CN3 CN4 CN1 CN2 1 1 CN5 CN39 CN11 CN1 CN33...

Page 625: ...4 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 PWB Connectors Wiring Data Figure 30 Main PWB Test Point Locations 4265 5V1 5V2 5V1_SLP 24V2 24V3 24VS 5V2_SLP Note Lower left corner of 4265...

Page 626: ...January 2016 8 1 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 Accessories 8 Accessories ACC 1 Foreign Device Interface PWB Checkout 8 3 ACC 2 Foreign Device Interface Installation 8 3...

Page 627: ...January 2016 8 2 WorkCentre WorkCentre 4150 4250 4260WorkCentre 4150 4250 Accessories...

Page 628: ...cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Before performing this procedure refer to General D...

Page 629: ...tall the rear cover 11 If necessary reinstall the fax module 12 If necessary reinstall the network cable and the finisher harness 13 Go to Enabling the Foreign Device Interface Enabling the Foreign De...

Page 630: ...ce Interface 1 Unpack the components of the foreign device interface kit 2 If necessary disconnect the finisher harness and the network cable 3 If necessary remove the fax module PL 1 15 Item 14 NOTE...

Page 631: ...cable and the finisher harness 13 Go to Enabling the Foreign Device Interface Enabling the Foreign Device Interface 1 Switch on the machine 2 Enter System Admin Tools GP 4 3 Press the Machine Status...

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