wtw IQ SENSOR NET System 2020 XT Operating Manual Download Page 4

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Contents

System 2020 XT C

ONNECT

0 - 2

ba75970e01

10/2012

3.5.3

Distributed mounting of MIQ modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21

3.5.4

Connecting IQ sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

3.6 Installation of the MIQ modules at the installation location . . . . . . . . . . . . . . . . . . . . . . .3-27

3.6.1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27

3.6.2

Mounting on a mounting stand with the SSH/IQ sun shield . . . . . . . . . . . . . . . .3-28

3.6.3

Mounting under the SD/K 170 sun shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30

3.6.4

Panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32

3.6.5

Top hat rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34

3.10.1 Topology and terminator switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39

3.10.2 Start checklist and system start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41

3.10.3 Checking the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43

3.11 System extension and modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45

3.11.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 MIQ/MC2 controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2.1

Overview of the operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.2.2

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.2.3

Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.2.4

Arrow keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.3 General operating principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

4.3.1

Navigating in menus, lists and tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.3.2

Entering texts or numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

4.4 Access to the IQ S

ENSOR

with active access control . . . . . . . . . . . . . . . . . . . . . . . .4-12

4.4.1

Simple access control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

4.4.2

Extended access control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14

4.4.3

Extended access control with instrument block . . . . . . . . . . . . . . . . . . . . . . . . .4-15

4.5 Display of current measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

4.5.1

Displaying a single measured value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

4.5.2

Displaying four measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

4.5.3

Displaying eight measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18

4.5.4

Displaying recorded measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19

4.5.5

Transmitting recorded measuring data to a PC . . . . . . . . . . . . . . . . . . . . . . . . .4-21

4.5.6

Display of the measured values of a measurement location or of all IQ sensors in the

system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21

4.6 Messages and log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

4.6.1

Message types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

4.6.2

Log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

4.6.3

Viewing detailed message texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25

4.6.4

Acknowledge all messages

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26

4.7 Calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27

4.7.1

Calibration entries in the log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27

4.7.2

Calibration history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

Summary of Contents for IQ SENSOR NET System 2020 XT

Page 1: ...ba75970e01 10 2012 IQ SENSOR NET System 2020 XT CONNECT Operating Manual Modular multi parameter measuring system Controller MIQ MC2...

Page 3: ...sting IQ SENSOR NET system 1 15 2 Safety 2 1 2 1 Safety information 2 1 2 1 1 Safety information in the operating manual 2 1 2 1 2 Safety signs on the product 2 1 2 1 3 Further documents providing saf...

Page 4: ...1 4 2 1 Overview of the operating elements 4 2 4 2 2 Display 4 3 4 2 3 Keys 4 6 4 2 4 Arrow keys 4 6 4 3 General operating principles 4 7 4 3 1 Navigating in menus lists and tables 4 8 4 3 2 Entering...

Page 5: ...5 4 5 4 3 Erasing inactive sensor datasets 5 6 5 5 Setting up IQ sensors differential sensors 5 7 5 5 1 Creating a differential sensor 5 7 5 5 2 Erasing a differential sensor 5 8 5 5 3 Adjusting the...

Page 6: ...mats 7 9 7 5 Modbus query 7 11 7 6 Modbus error elimination 7 14 8 PROFIBUS connection option 8 1 8 1 PROFIBUS checklist 8 1 8 2 Connecting the PROFIBUS cable 8 3 8 3 Setting the PROFIBUS address 8 5...

Page 7: ...1 11 2 General data of MIQ modules 11 4 11 3 MIQ MC2 11 6 11 4 Space required by mounted components 11 8 12 Accessories and options 12 1 13 Indexes 13 1 13 1 Index of all displays 13 2 13 2 Explanatio...

Page 8: ...Contents System 2020 XT CONNECT 0 6 ba75970e01 10 2012...

Page 9: ...f It consists of this system operating man ual and the operating manuals of all the components used The space in the ring binder behind the system operating manual is intended for filing the component...

Page 10: ...ude Controller Terminal IQ sensors Inputs current inputs Outputs relay contacts current outputs valve outputs Additional terminals mobile terminal PC Terminal CONNECT Help functions e g power supply u...

Page 11: ...100 m IQ Sensor Net Interface modules USB flash drive Router Terminal IQ Sensor Net island 1 IQ Sensor Net island 2 Power supply module Eing nge mA Outputs Relays mA Valve Inputs mA RS 485 device Dat...

Page 12: ...d for control feedback control and monitoring functions Data communication Modbus MIQ MC2 MOD MIQ 2 MOD Data logger IQ Software Pack CONNECT Web server MIQ MC2 Differential sensor System Frequency out...

Page 13: ...figuration save load view print Calibration data view trans mit Human MIQ TC 2020 XT configured as a terminal X X X X Human PC MIQ MC2 Router IQ Software Pack CONNECT X X X X X PROFIBUS DP MIQ MC2 PR...

Page 14: ...l instruments can be connected to the IQ SENSOR NET via their current output Each input provides a main measured value Multiple sensors provide several main measured values and nor mally one secondary...

Page 15: ...IQ SENSOR NET The available output channels can be assigned to outputs arbitrarily Component or resource Maximum number Controller MIQ MC2 1 Sensor locations can be occupied by Single sensors Multiple...

Page 16: ...riants Fig 1 3 Fig 1 3 Example of an IQ SENSOR NET system configuration IQ sensors Up to 20 IQ sensors of any type can be used in the 2020 XT system They can be connected to any MIQ module that has a...

Page 17: ...so called MIQ modules with different functions All MIQ modules have a standard housing with the following features Fig 1 4 Fig 1 4 MIQ module 1 Housing 2 Lid 3 Hinge 4 Contacts for voltage and commun...

Page 18: ...trip Further IQ SENSOR NET components can be connected by cable to the terminal strip inside the housing distributed mounting The ter minal strip enables IQ sensors to be connected via the SACIQ sen s...

Page 19: ...ample voltage monitoring Recording of measurement data Digital interfaces The MIQ MC2 controller is has the following digital interfaces Fig 1 5 MIQ MC2 1 USB interface socket type A for measurement d...

Page 20: ...tputs and links is stored permanently All stored measured data remain permanently available Linked current outputs and relay outputs switch to the non active condition Current output 0 mA current Rela...

Page 21: ...easured values are not available The measured value display shows ERROR MIQ modules If an active module fails an entry is made in the log book The error symbol flashes on the dis play Controller No cu...

Page 22: ...are used Preventive actions to optimize the availability of the system If the requirements of the availability are especially high you can fur ther improve the availability of the system as follows I...

Page 23: ...m your IQ SENSOR NET system may have to be adapted due to the altered communication Please replace the following older components by compatible compo nents to ensure the failure free operation of the...

Page 24: ...Overview System 2020 XT CONNECT 1 16 ba75970e01 10 2012...

Page 25: ...that can lead to serious irre versible injury or death if the safety instruction is not followed CAUTION indicates a possibly dangerous situation that can lead to slight revers ible injury if the safe...

Page 26: ...r by the energy sources mentioned in this operating manual The product may only be operated under the environmental condi tions mentioned in this operating manual The product may not be opened 2 2 3 U...

Page 27: ...le manual of the relay output module WARNING A circuit except for the power supply connections that is connected to an IQ SENSOR NET component must not feed any voltages or cur rents that are not allo...

Page 28: ...Safety System 2020 XT CONNECT 2 4 ba75970e01 10 2012...

Page 29: ...le glands clamping range 4 5 10 mm with seals and blind plugs 4x ISO blind nuts M4 with suitable cheese head screws and plain washers 2x countersunk screws M3x8 to close the module lid 2 replacement s...

Page 30: ...line length Position power supply modules near main consumers e g UV VIS sensor Further power supply module or adjust ment of infrastructure if necessary Power requirement SP of all consumers Number...

Page 31: ...SENSOR NET products may be used in the IQ SENSOR NET 3 4 2 Drawing up the power rating Power rating why All components in the system require a specific level of electrical power for operation Thus it...

Page 32: ...0 2 VisoTurb 700 IQ 1 5 ViSolid 700 IQ 1 5 AmmoLyt Plus 700 IQ 0 2 NitraLyt Plus 700 IQ 0 2 VARiON Plus 700 IQ 0 2 Spectral sensors XXXVis 7YY IQ e g NiCaVis 705 IQ 8 0 IFL 700 5 5 IFL 701 3 0 MIQ mo...

Page 33: ...rating manual of the MIQ Blue PS Total power requirement P Number of MIQ power supply modules P 18 W 1 18 W P 36 W 2 36 W P 54 W 3 54 W P 72 W 4 72 W P 90 W 5 90 W P 108 W 6 Sample configuration Power...

Page 34: ...ngth of the cable section A diagram is used to determine whether an additional MIQ power sup ply module is necessary for the planned installation To do so the length of the cable section must be deter...

Page 35: ...g figure shows the length of the cable section L made up of the partial lengths L1 L2 and L3 as the cable section L4 is shorter than L3 L L1 L2 L3 Fig 3 2 Example of determining the cable section L1 1...

Page 36: ...llowing dia gram To make it easier it is assumed that all consumers are placed at the end of the cable section 4 Evaluation If the point is in the lower valid range no additional power sup ply module...

Page 37: ...cifies the maximum cable length for the existing power requirement at approx 470 m This is the place where the additional power supply module is required If any main consumers are near the place the p...

Page 38: ...he internal device related protective measures are already integrated in the WTWonline instrumentation as so called lightning protection see chapter 11 TECHNICAL DATA The exterior protective measures...

Page 39: ...nt of the electrical field lines in the area of the MIQ module and promote the dissipation of the surge via the mount ing construction 6 The mains voltage for supplying the measuring system must compl...

Page 40: ...be realized with shielded cables The cable shield must be connected directly to the potential equaliza tion s provided If plant potential equalization systems are pro vided on both sides the shield mu...

Page 41: ...example a central control unit and an MIQ branching module for connecting IQ sensors at the edge of the basin The spatial distance is bridged with the aid of the SNCIQ or SNCIQ UG cable section 3 5 3...

Page 42: ...installed at a location e g on a wall or in a panel among other factors Materials required 2 x ISO blind nuts M4 2 x cheese head screws M4x16 with plastic washer 1 x contact base with two plastic tap...

Page 43: ...or stack mounting variant 1 Mounting the contact base Fig 3 5 Mounting the contact base variant 1 Note Only IQ SENSOR NET products may be used in the IQ SENSOR NET 1 Remove the covers from the drilled...

Page 44: ...se pos 5 in Fig 3 5 on the front MIQ module with the two plastic tapping screws pos 6 5 On the front MIQ module remove the two countersunk screws pos 7 in Fig 3 5 and swing open the module lid 6 Inser...

Page 45: ...osure variant 1 7 Attach the prepared MIQ module to the lid of the back MIQ module At the same time ensure that the two clips on the front MIQ module click into place in the lid of the back MIQ module...

Page 46: ...two countersunk screws pos 7 in Fig 3 8 1 Remove the covers from the drilled mounting holes pos 1 and 3 in Fig 3 9 2 Remove the contact cover pos 2 3 Pull off the adhesive label pos 4 4 On the back MI...

Page 47: ...ct base They ensure the correct fit Premounting the ISO blind nuts Fig 3 11 Premounting the ISO blind nuts variant 2 5 Attach the contact base pos 6 in Fig 3 10 on the front MIQ module with the two pl...

Page 48: ...sing variant 2 7 Attach the prepared MIQ module to the back of the front MIQ module At the same time ensure that the two clips on the front MIQ module click into place in the lid of the back MIQ modul...

Page 49: ...mponents designation SENSORNET 1 and SENSORNET 2 Some MIQ modules have additional SENSORNET connections SENSORNET 3 and SENSORNET 4 on the left of the terminal strip Note The IQ SENSOR NET cable may o...

Page 50: ...se of the SNCIQ UG earth cable remove both the inner and outer insu lation 3 Only for the SNCIQ UG earth cable strip the outer insulation for further 35 mm 4 Shorten the exposed shielding braid up to...

Page 51: ...odule hous ing 6 Connect the cable ends to the terminal strip At the same time look out for the designations of the terminals red shield green 7 Tighten the cap nut pos 3 in Fig 3 15 8 Check the posit...

Page 52: ...10 2012 Fig 3 16 Closing the cable opening 10 Screw the remaining cable glands with the sealing rings into the remaining free openings and close them with the enclosed blind plugs pos 4 in Fig 3 16 an...

Page 53: ...of the two methods Note the serial number of the IQ sensor at the respective measure ment location before installation Then install all IQ sensors After the commissioning open the list of sensors on...

Page 54: ...them safe 2 Plug the socket of the SACIQ sensor connection cable onto the plug head connector of the IQ sensor At the same time rotate the socket so that the pin in the plug head connector 1 clicks i...

Page 55: ...modules and a docked terminal section 3 6 2 Mounting on the SD K 170 sun shield The SD K 170 sun shield provides enough space for a single MIQ module with a docked terminal The sun shield can be mount...

Page 56: ...12 ACCESSORIES AND OPTIONS Tools 4 mm set screw wrench Phillips screw driver Mounting the sun shield on a mounting stand Fig 3 18 Mounting the SSH IQ sun shield on a mounting stand 1 Screw the sun shi...

Page 57: ...nuts Mounting the MIQ module under the sun shield Fig 3 20 Mounting the MIQ module on the SSH IQ sun shield 2 Remove the two countersunk screws pos 5 in Fig 3 19 and swing open the module lid 3 Inser...

Page 58: ...on a mounting stand or railing Materials required SD K 170 sun shield see chapter 12 ACCESSORIES AND OPTIONS The MR SD 170 mounting kit is also required for mounting the sun shield on a mounting stand...

Page 59: ...ng the MIQ module on the SD K 170 sun shield 1 Remove the two countersunk screws pos 1 in Fig 3 21 and swing open the module lid 2 Position the MIQ module on the sun shield and fix it into place with...

Page 60: ...for a module stack is given in the dimension drawings in section 11 3 The front MIQ module of the preassembled module stack must be removed in order to install the stack After the installation of the...

Page 61: ...os 2 and 3 of the two angle brackets pos 1 in Fig 3 22 but do not remove them 3 Push in the two angle brackets as shown in Fig 3 22 into the lateral guides of the MIQ module up to the stop 4 Tighten t...

Page 62: ...ng assembly pos 1 in Fig 3 23 onto the back of the MIQ module with the two plastic tapping screws pos 2 2 Attach the MIQ module onto the top hat rail from above using the clamping assembly and press a...

Page 63: ...ter Small clamping range 4 5 to 10 mm This cable gland is suitable for all IQ SENSOR NET cables including earth cable after stripping the outer insulation see section 3 5 3 and IQ SENSOR NET sensor co...

Page 64: ...ely as possible to the cable gland Screw a small cable gland with sealing ring into each remaining free opening and close it with a blind plug Warning No free wires must be allowed to project into the...

Page 65: ...a safe Ethernet communication For this purpose there is a 4 pole termi nal strip and a shielding terminal on the main PCB An LSA punch down tool is required for the assembly Connecting the Ethernet ca...

Page 66: ...he mod ule housing 8 Where the cable shield was put backwards press the Ethernet cable into the shielding terminal pos 4 in Fig 3 25 The shielding terminal must contact the cable shield across a wide...

Page 67: ...erminator switches Main line Longest cable section with terminator switches at its ends The terminator switches on both ends must be set to ON If all MIQ modules are at one location i e in a module st...

Page 68: ...Example of determining the length of the main line Terminator switch Terminator switches are located in each MIQ module between the two SENSORNET connections on the right of the terminal strip design...

Page 69: ...upply of the MIQ power supply module s Start checklist 1 Is the sum of the power consumption of the components smaller than the sum of the power delivery of all power supply modules see section 3 3 1...

Page 70: ...29 Display during the initialization process Second start phase As soon as the terminal is successfully initialized the measured value display appears fourfold display In the case of IQ sensors that a...

Page 71: ...ions no LED lights up Operational voltage too low The operational voltage supplied is too low or the MIQ power supply module is defective 2 Dock any existing MIQ TC 2020 XT mobile terminals on the sys...

Page 72: ...1 SELECTING THE LANGUAGE 6 Check that all the IQ sensors are listed in the measured value display 7 Check that all the MIQ output modules are listed in the Edit list of outputs menu see section 5 6 E...

Page 73: ...ing in advertently switched on again Installation instructions Note the following points in any system extension or modification Before any extension or modification check that the planned num ber of...

Page 74: ...xceeded The maximum number of datasets for IQ sensors is 20 For MIQ output modules the maximum number of datasets active and inactive datasets is 48 When this number of datasets is already stored no f...

Page 75: ...isplay measurement results Starting calibration Perform system and terminal settings Display messages To guarantee data safety within the IQ SENSOR NET access to the following functions is only possib...

Page 76: ...of the PC Terminal CONNECT see documentation of the IQ IQ Software Pack CONNECT The terminal is equipped with a large display for the clear presentation of current measured values the graph of measure...

Page 77: ...e 5 User authorization Simple access control a Lock open Settings are unlocked System settings can be changed z Lock closed Settings are locked All system settings can only be read Extended access con...

Page 78: ...ror message is present in the log book that requires immediate action see section 4 6 3 7 Info symbol i If the info symbol flashes new or unacknowledged information is present in the log book see sect...

Page 79: ...t and parameter of the main measured value 4 Name of the sensor to enter name see section 5 4 1 5 Adjoining measured value with unit 1 2 3 4 5 Init Sensor is being initialized during commissioning or...

Page 80: ...cted in the measured value dis play S Open the Settings menu ESC Change to the higher menu levels or abort entries without storing them OK Confirm selection Arrow keys Function Highlight and select Me...

Page 81: ...ith the C key Switch to the settings with the S key Change to the measured value display and break off current actions with the M key Examples of the operating principles are given below Navigation in...

Page 82: ...s menu shown here 2 Select a menu item e g System settings with Move the highlighting reverse video display black back ground in the list of menu items with the arrow keys 3 Confirm the menu item e g...

Page 83: ...f sensors 1 Using S open the Settings menu 2 Select the Edit list of sensors menu item with 3 Confirm the Edit list of sensors menu item with OK The Edit list of sensors display opens A column is high...

Page 84: ...012 Fig 4 6 Edit list of sensors Fig 4 7 Edit list of sensors The following letters numerals and special characters can be entered AaBb Zz0 9 _ 8 Select a letter or numeral with 9 Confirm the letter w...

Page 85: ...e added with and con firm with OK or Delete the last character Select the character with and confirm with OK or Adopt the name Select the character with and confirm with OK 11 Repeat steps 8 to 10 unt...

Page 86: ...ered Access to the system entry of a password is different for the various types of access control Simple access control the lock symbol open closed is visible see section 4 4 1 Extended access contro...

Page 87: ...ock the system settings Enter the password for the simple access control with the arrow keys in the menu Settings Unlock lock settings Unlock settings The system settings are unlocked Connect the elec...

Page 88: ...r a job login with the password is required This can be done as follows Open the Display Options Change user rights menu The password prompt appears Enter the password with the arrow keys and confirm...

Page 89: ...ator User authorization is required for all jobs even for viewing the mea sured values You have to log in with a password This can be done as follows Press the any button The password prompt appears E...

Page 90: ...erential sensors see section 4 5 2 Measured values 8 sensors The Measured values 8 sensors display provides an overview of a maximum of eight IQ sensors or differential sensors see section 4 5 3 Displ...

Page 91: ...numerically and as a bar graph on the Measured values 1 sensor display Fig 4 9 010 Values location Measured values 1 sensor 4 5 2 Displaying four measured values Up to four measured values of IQ sens...

Page 92: ...ECT 4 18 ba75970e01 10 2012 4 5 3 Displaying eight measured values Up to eight measured values of IQ sensors or differential sensors are shown on the display at the same time Fig 4 11 010 Values locat...

Page 93: ...y Weekly load of selected sensor graphic display Daily load of selected sensor graphic display Measured value list of selected sensor numerical display Fig 4 12 Daily load of selected sensor example 1...

Page 94: ...ne of the display types with Monthly load of selected sensor Weekly load of selected sensor Daily load of selected sensor Measured value list of selected sensor and confirm with OK The selected option...

Page 95: ...onto a measurement location the local measured value display becomes active The IQ sensors selected for the measurement location appear on the measured value display see section 5 7 Switch between the...

Page 96: ...does not require immediate action In the case of new information the info symbol flashes on the dis play 4 6 2 Log book The log book is a list with all the messages from all modules The log book cont...

Page 97: ...a module that is ready for operation The detailed message text on each message is given in the log book see section 4 6 3 and in the operating manual of the registering module 1 Message category erro...

Page 98: ...anual of the component that sent it Pos Information Description 1 3 Short message form The short form of the message con tains the following information of the message Category type and type number 1...

Page 99: ...he point of time it was opened If new messages arrive while a log book is open these do not appear in the log book As usual you are informed of new messages by flashing info or error symbols The curre...

Page 100: ...xt with ESC Acknowledgment of a new message text in the log book marks the message as read When all errors or information messages are acknowledged the symbols no longer flash Message texts are stored...

Page 101: ...ra tion was successful or not The values determined with calibration can be viewed in the calibration history see section 4 7 2 Details on calibration are given in the operating manual for the IQ sens...

Page 102: ...ions 1 Call up the measured value display with M 2 Using highlight a sensor and confirm with OK The Display Options menu opens 3 Using highlight the menu item Calibration history of selected sensor an...

Page 103: ...List of all components menu see section 4 11 1 Fig 4 16 393 List of all components with sensor info 1 Call up the List of all components see section 4 11 1 2 Highlight the required component with and...

Page 104: ...tenance condition until the maintenance condition is switched off manually see section 4 9 3 during a compressed air cleaning cycle Therefore keep to the following course when you calibrate clean ser...

Page 105: ...m c e m g c g Measured value display The measured value stops flashing Measured value display The measured value flashes Measured value display flashes Clean Calibration Step 1 Calibration Step n End...

Page 106: ...lly see section 4 9 3 1 Call up the measured value display with M 2 Select the sensor you want to switch on the maintenance con dition for with The display of the sensor in the measured value display...

Page 107: ...ntinue The maintenance condition of the selected sensor is switched off Linked outputs are released 6 Call up the measured value display with M The display of the sensor in the measured value display...

Page 108: ...3 Carry out a software update see section 4 11 4 10 1 Saving IQ SENSOR NET data to a USB memory device You can save the following data types Configuration data see section 4 10 3 Measurement data see...

Page 109: ...or and check it off with OK The measurement data of the sensor are included in the backup If necessary add further sensors to the list of measure ment data to be saved 4 3 Terminate the selection of s...

Page 110: ...nterface The data is transferred in two steps 4 10 3 Saving the system configuration manually During normal terminal operation you can at any time save the system configuration data of the main contro...

Page 111: ...ents is available on the Internet under www WTW com The new software version is transferred to the System 2020 XT CONNECT with the aid of a USB memory device A Software Update does not change the meas...

Page 112: ...ue display with M 2 Using S open the Settings menu 3 Using highlight the menu item Service and con firm with OK The Service dialog window opens 4 Using highlight the menu item List of all compo nents...

Page 113: ...ct a language from the list with and confirm with OK The active language is marked with a tick 4 Switch to the higher menu level with ESC or Switch to the measured value display with M If the selected...

Page 114: ...the Unlock lock set tings function The current setting is displayed in the safety field The lock symbol is open or closed Before any change of the release set ting a password query appears Fig 5 2 Se...

Page 115: ...section 5 4 2 5 4 1 Entering editing a name for an IQ sensor For the easier identification of the IQ sensors and differential sensors you can assign an individual name to each IQ sensor 4 Press and OK...

Page 116: ...e display and in the Edit list of sensors overview can be individually determined 5 Enter the name with and OK and confirm with OK see section 5 4 1 1 Using S open the Settings menu 2 Using and OK sel...

Page 117: ...play position 5 Using select the menu item Set display position and confirm with OK A dialog window opens 6 Press to select the required number for the display position and confirm with OK The sensor...

Page 118: ...are retained If you no longer require these data you can erase them All the data and settings belonging to this IQ sensor as well as differential sensors and the link with an output are erased by thi...

Page 119: ...with another IQ sensor in the Settings of sensors and diff sen sors menu can be recognized in the field by the sensor number of the linked sensor Fig 5 6 140 Settings of sensors and diff sensors Link...

Page 120: ...ge and if necessary compensations 1 Using S open the Settings menu 2 Using and OK select and confirm the menu item System settings Settings of sensors and diff sensors The Settings of sensors and diff...

Page 121: ...tive datasets see section 5 4 2 1 Using S open the Settings menu 2 Using and OK select and confirm the menu item System settings Settings of sensors and diff sensors The Settings of sensors and diff s...

Page 122: ...ach output in the Edit list of outputs display Fig 5 9 130 Edit list of outputs enter a name 1 Using S open the Settings menu 2 Using and OK select and confirm the menu item System settings Edit list...

Page 123: ...System 2020 XT CONNECT Settings setup 5 11 ba75970e01 10 2012 Fig 5 10 Edit list of sensors...

Page 124: ...ngs are retained If you no longer require the stored data you can erase them Fig 5 11 130 Edit list of outputs Erase output module 1 Using S open the Settings menu 2 Using and OK select and confirm th...

Page 125: ...ind IQ sensors at the measurement location quickly Measurement location related settings become effective as soon as a terminal is docked on an MIQ module Measurement location related settings include...

Page 126: ...minal is docked on any MIQ module the selected sen sors at the measurement location are displayed All sensors for the dis play at the measurement location are activated in the delivery state The senso...

Page 127: ...easured value limiting value of a sensor is exceeded or undercut You can configure up to 20 alarm events Alarm events can be relayed as follows as a message on the display as a relay action with corre...

Page 128: ...pens Alarms that have already been set up have entries in the Sen sor column In the Sensor column the sensor number corresponding to the list of sensors and series number is named 3 Select an alarm A0...

Page 129: ...ensor for alarm link Fig 5 15 Set alarm link 4 To set up a new alarm select a sensor from the list with and confirm with OK The Set alarm link display opens 5 Edit the setting table The required opera...

Page 130: ...it within the measuring range sensor dependent Limit value for the alarm event Hysteresis 0 10 of the measuring range Hysteresis for the limit value Designation max 20 characters User defined designat...

Page 131: ...zed from the page number in the right lower corner The latest message is always on the first position Pressing M hides the alarm messages and switches to the mea sured value display After one minute t...

Page 132: ...n is triggered when an alarm event occurs Open or Close For this the Alarm contact function must be set for the relay output in the 150 Settings of outputs and links The Alarm contact function is only...

Page 133: ...sword must always be entered in order to change the release of the settings The password is set to 1000 in the delivery state Fig 5 17 180 System settings Change password 1 Using S open the Settings m...

Page 134: ...m the menu item System settings Date Time The Date Time display opens 3 Press to select Set date or Set time 4 Confirm the selection with OK A field is highlighted e g Year 5 Press and OK to select an...

Page 135: ...terval of 1 measurement dataset per minute a recording duration of 1 day per memory block is possible 360 memory blocks are available and can be distributed to the sensors The recording duration direc...

Page 136: ...select and confirm the dt col umn 4 Press and OK to select and confirm a sensor 5 Determine the recording interval with and OK When the recording interval is changed the recording duration changes at...

Page 137: ...blocks have already been allocated Free storage 0 the number of memory blocks allocated to another IQ sensor may have to be reduced For inactive IQ sensors the Dur setting can only be reduced 10 Switc...

Page 138: ...Settings setup System 2020 XT CONNECT 5 26 ba75970e01 10 2012...

Page 139: ...sed to manage the IQ SENSOR NET on a PC as usual Extraction of the data provided by the web server is possible using commercially available or self created programs DataLogger 6 1 Configuring the Ethe...

Page 140: ...NET local area network L A N Router IP on the Internet e g 88 11 12 13 Router IP in the LAN e g 192 168 20 1 IP in the LAN e g 192 168 20 2 IP in the LAN e g 192 168 20 3 PC Router local area network...

Page 141: ...ion of IQ SENSOR NET and router Terminal equipment a network subscriber that sets up the communica tion e g PC Tablet PC Smartphone Software Communication software on the terminal equipment e g web br...

Page 142: ...nal equipment e g web browser programs of the IQ Software Pack CONNECT for PC only Network address of the MIQ MC2 on the Internet The network address of the router on the Internet is configured via an...

Page 143: ...k in home networks e g 255 255 255 0 DNS server Local IP address of the router e g 129 168 179 1 Standard gateway Local IP address of the router e g 129 168 179 1 Router see operating manual for your...

Page 144: ...any terminal equipment via any web browser e g from a PC Tablet PC or Smart phone The recording of this data can be automated DataLogger The data output from the web server are provided with unique id...

Page 145: ...for fieldbus communication ba75560de It is constantly updated with the appearance of new sensors and changes to the sensor software insofar as they affect the transferred sensor data The latest versi...

Page 146: ...s sary to get used to the terminal when changing between the various terminal types for details see the documentation of the IQ IQ Software Pack CONNECT Remote Data transmission of current measurement...

Page 147: ...setup program 6 3 2 Starting the programs of the IQ Software Pack CONNECT The programs of the IQ Software Pack CONNECT are in the Windows start menu under IQS Software Pack CONNECT The programs of the...

Page 148: ...le causes for network connection prob lems If there are other connection problems contact your network administrator or a network specialist No network connection Cause Remedy Ethernet hardware defect...

Page 149: ...s data port forwarding Correct settings Incorrect setting in the IQ SENSOR NET System menu TCP IP settings Correct settings Ports which are used by the IQ SENSOR NET are already assigned to other devi...

Page 150: ...blocks communication interfaces ports which are not used for standard communication web browser e mail etc IP address A network address identifies a subscriber in a network Private IP addresses are I...

Page 151: ...r receives a communication request on a port for which for warding is configured communication is forwarded to the port of a network subscriber which is defined in the forwarding rule In local network...

Page 152: ...Network connection System 2020 XT CONNECT 6 14 ba75970e01 10 2012...

Page 153: ...s it guaranteed that there is no short circuit between A line B line and cable shielding Is the shielding installed free of interruptions Are the guidelines for shielding and grounding being observed...

Page 154: ...The Modbus cable is connected to the IQ SENSOR NET using a 9 pin D SUB connector on the top of the housing As connector on the cable side we exclusively recommend one of the following two connectors M...

Page 155: ...IQ SENSOR NET must be closed with the blind plug and secured with the safety bracket Fig 7 2 IQ SENSOR NET with Phoenix connector Pin assignment of the connector All cables with electrical characteri...

Page 156: ...US Supply voltage for terminating resistors 7 8 Green A line Negative RxD TxD according to RS 485 specification 9 Please observe the operating manual of the connector Pin Color Name Function Setting S...

Page 157: ...k Sensor number Sxx Sensor status Sensor model Status info of sensors Measuring mode Measured value status main and secondary measured value Main measured value Secondary measured value 3 Press and OK...

Page 158: ...with the Modbus may require e g the following Creating an IQ SENSOR NET system with specific assignment of sen sor numbers to sensors Creating several IQ SENSOR NET systems with the identical assign m...

Page 159: ...ct the sensors to the system in the required order With each sensor wait until the system has recognized the sensor 1 Unplug all sensors from the IQ SENSOR NET When the inactive datasets are deleted a...

Page 160: ...2 etc Modbus Information Data format Register Bit Data type Bit Sensor S01 0001 1 8 1 sensor number S01 Int 8 7 0 0001 9 16 Sensor status Int 8 7 0 0002 1 16 Sensor model Int 16 15 0 0003 1 16 Status...

Page 161: ...0012 1 8 Measuring mode Int 8 7 0 0012 9 16 Measured value status Int 8 7 0 0013 1 16 Main measured value IEEE 754 floating point 32 bit Float 32 31 16 0014 1 16 Main measured value IEEE 754 floating...

Page 162: ...lect a data format for certain registers the byte order the data interpretation is based on should be checked INT16 In the INT16 format the data for the sensor model and status info is transmitted The...

Page 163: ...all of the 32 registers For a query of sensor data determine the first register and the number of registers to be read 1 32 Determining the first register to be read The first register to be read dep...

Page 164: ...ess LO 5 00h Number of HI registers 0008h 8 8 registers 6 08h Number of LO registers 7 70h CRC HI Checksum CRC 8 0Eh CRC LO Modbus response Byte Value Information Meaning of the value 1 01h Modbus add...

Page 165: ...h Float 32 79 1382 Measured parameter and unit see byte 10 measur ing mode 13 9Eh Contents of register 13 LO main measured value 14 46h Contents of register 14 HI main measured value 15 C2h Contents o...

Page 166: ...neral errors of the IQ SENSOR NET system are dealt with in chapter 10 WHAT TO DO IF Cause Remedy Incorrect wiring of the Mod bus cable on the connector Check change the connections see section 7 2 Use...

Page 167: ...y connected at all bus connections Is it guaranteed that there is no short circuit between A line B line and cable shielding Is the shielding installed free of interruptions Are the guidelines for shi...

Page 168: ...HSA and less than 126 HSA Highest Station Address Is the currently valid GSD being used If you are in doubt download it from the Internet Have admissible bus parameters been set only If you are in do...

Page 169: ...rticle no 1654549 with screwed contacts available from WTW under the order no 902 888 or VS 09 PROFB SP Phoenix article no 1654345 with spring contacts To remove the blind plug lift the safety bracket...

Page 170: ...OFIBUS cable Use PROFIBUS cables according to EN 50170 cort type A approx 100 mm Pin Color Name Function 1 2 3 Red B line Positive RxD TxD according to RS 485 specification 4 RTS Request To Send 5 GND...

Page 171: ...s provided on the Internet under www WTW com Please observe the operating manual of the connector 1 Using S open the Settings menu 2 Press and OK to select and confirm the menu item Settings interface...

Page 172: ...al sensors The data is transmitted in two steps The Profibus master transmits the request to the IQ SENSOR NET to supply data for the sensor with a certain sensor number TheIQ SENSOR NET checks whethe...

Page 173: ...sor numbers to sensors Creating several IQ SENSOR NET systems with the identical assign ment of sensor numbers to sensors Changing the order of the sensors in an already installed system The transmit...

Page 174: ...ee section 3 10 2 2 Connect the sensors to the system in the required order With each sensor wait until the system has recognized the sensor 1 Unplug all sensors from the IQ SENSOR NET When the inacti...

Page 175: ...7 0 Offset 2h Sensor model Int16 Bits 15 8 Offset 3h Bit 7 0 Offset 4h Status info Int16 Bits 15 8 Offset 5h Bit 7 0 Offset 6h Measuring mode Int8 Bit 7 0 Offset 7h Measured value status Int8 Main mea...

Page 176: ...i e consists of 2 bytes The assignment is carried out in Motorola for mat the higher value byte first Measured value status The data for measured value status of the main and secondary mea Address Bit...

Page 177: ...s of the IQ SENSOR NET system are dealt with in chapter 10 WHAT TO DO IF Cause Remedy Incorrect wiring of the PROFI BUS cable on the connector Check change the connections see section 8 2 Use checklis...

Page 178: ...PROFIBUS connection option System 2020 XT CONNECT 8 12 ba75970e01 10 2012...

Page 179: ...w off the worst of the dirt beforehand Keep the enclosure closed while doing so Note The enclosure and the window of the display are made of plastic Therefore avoid any contact with acetone or similar...

Page 180: ...Maintenance and cleaning System 2020 XT CONNECT 9 2 ba75970e01 10 2012...

Page 181: ...lable for checking the correct voltage supply of the individual components Checking the log book entries Log book entries can only be generated by components with a pro cessor e g IQ sensors and MIQ o...

Page 182: ...e next power supply module Begin measuring the voltage at the MIQ modules that are directly connected with an MIQ power sup ply module Continue to measure the voltage systematically to the end of each...

Page 183: ...cts on the outside of MIQ PS and relay output modules see Fig 10 1 The supply voltage U must be measurable at both SENSORNET wires i e left and right of the shielding Oth erwise the functioning of the...

Page 184: ...UP THE POWER RATING Cable section is too long Check length of the cable sec tion If necessary install another MIQ power supply module for details of how to do this see section 3 4 3 EFFECT OF THE CAB...

Page 185: ...the IQ SENSOR NET For a total line length of more than 1000 m an MIQ JBR signal amplifier module is required Component is defective Check the log book for error messages for details on the log book se...

Page 186: ...on Error in the IQ sensor Disconnect the IQ sensor and reconnect it after 10 s Cause Remedy The contacts of two MIQ modules are not correctly connected to each other Clean the contacts Cause Remedy Lo...

Page 187: ...ere is a danger to life due to possible hazard of electric shock The MIQ PS may only be opened when the line voltage is switched off Secure the line voltage against being switched on again Only ever r...

Page 188: ...ewly connected IQ sensor is automatically recognized as a new module and added to the list of sensors see section 3 11 SYSTEM EXTENSION AND MODIFICATION If an IQ sensor is connected to the system when...

Page 189: ...as removed for maintenance or if the system was temporarily switched off Case 2 The type of sensor is identical with the type of sensor in an inactive dataset or several inactive datas ets but the ser...

Page 190: ...sured value display with M The compo nent database is updated The following display appears example 3 Select the required option with and confirm with OK If Add new sensor was selected the system chan...

Page 191: ...gs remain stored in the IQ SENSOR NET controller A appears in the left column inactive dataset of the Edit list of outputs menu The dataset contains the following information All settings of the relay...

Page 192: ...e dataset or several inac tive datasets but the serial num bers differ Operator intervention is required here The connected MIQ output module can be assigned to the inactive dataset or one of the inac...

Page 193: ...irm with OK If Add new output module was selected the system changes directly to the measured value display If Assign output module as a substitute was selected a list of the matching inactive dataset...

Page 194: ...What to do if System 2020 XT CONNECT 10 14 ba75970e01 10 2012...

Page 195: ...ation 20 C 55 C 4 131 F Storage 25 C 65 C 13 149 F Relative humidity Yearly average 90 Dew formation Possible Site altitude Max 2000 m above sea level Nominal voltage of the power supply See operating...

Page 196: ...e supply voltage U the LED status on the MIQ module and the log book entries Fig 11 1 Fig 11 1 Relationship of supply voltage LED states log book LED state Log book LED yellow No entry OK LED red 1st...

Page 197: ...laboratory use Interference immunity according to EN 61326 A1 table A 1 Resources for industrial areas intended for indispensable operation Interference emission limits for resources of class B System...

Page 198: ...data of MIQ modules Dimensions Fig 11 2 Dimension drawing of MIQ module dimensions in mm Technical data on special MIQ modules are given in the respective operating manuals 100 148 144 0 115 0 70 0 14...

Page 199: ...ction NEMA 3S Nominal voltage Max 24 VDC via the IQ SENSOR NET for details see section 11 1 GENERAL SYSTEM DATA Power consumption Module dependent see section 3 4 2 DRAWING UP THE POWER RATING IQ SENS...

Page 200: ...Fig 11 4 Terminal strip inside the enclosure Fieldbus connector option Side view 52 2 144 0 11 0 Front view Rear view 115 0 70 0 45 0 72 0 137 0 137 0 144 0 23 0 29 5 SENSORNET 2 SENSORNET 1 ON EIN O...

Page 201: ...e main PCB via the LSA terminal strip Field bus connection Connection via 9 pin D SUB socket on the top of the enclosure com patible with Phoenix connector IP67 Air pressure measure ment For automatic...

Page 202: ...top hat rail mounting Fig 11 5 Space required for wall and top hat rail mounting dimensions in mm Panel mounting Fig 11 6 Space required for panel mounting dimensions in mm 280 48 230 270 Wall mountin...

Page 203: ...SO SW SACIQ SO SW 480 040 480 042 480 044 480 041V 480 045 480 066 480 060 480 067 480 062 480 064V Sun shield for a unit of up to three stacked MIQ modules plus docked terminal SSH IQ 109 295 Sun sh...

Page 204: ...Accessories and options System 2020 XT CONNECT 12 2 ba75970e01 10 2012...

Page 205: ...2020 XT CONNECT Indexes 13 1 ba75970e01 10 2012 13 Indexes On the following pages you will find the following indexes Index of all displays see section 13 1 Explanation of the message codes see sectio...

Page 206: ...ook of entire system 4 23 393 List of all components with sensor info 4 29 393 List of all components 4 38 410 Add replace output module 10 13 420 Assign output module as a substitute 10 13 510 Add re...

Page 207: ...the dis play Error messages and info messages are listed separately General explanations on the subjects of messages message codes and log book are given in section 4 6 of this system operating manua...

Page 208: ...age code Message text II1121 Language not available Default language German Contact service II2121 New IQ Sensor Net component identified II3121 New IQ Sensor Net component recorded See component list...

Page 209: ...4 9 Error 4 22 Ethernet 6 1 External voltages 10 2 10 11 G GSD file 8 5 I Inactive dataset Output module 5 12 10 11 Sensors 5 6 10 8 Information 4 22 Initialization 3 42 Instrument address 7 4 K Keys...

Page 210: ...nection cable SACIQ 3 25 Sensor locations 1 6 Sensor name 5 3 Sensors Multiple sensors 1 6 Selection for the measured value display 5 14 Single sensors 1 6 Setting the date 5 22 Setting the Modbus int...

Page 211: ...Lists IQ SENSOR NET System 2020 XT CONNECT 13 7 ba75970e01 10 2012 W Weekly load diagram of selected sensor 4 19...

Page 212: ...Lists IQ SENSOR NET System 2020 XT CONNECT 13 8 ba75970e01 10 2012...

Page 213: ...currently valid password on the display Fig 14 1 180 System settings Change password Fig 14 2 180 System settings Display password 1 Using S open the Settings menu 2 Using d and OK select and confirm...

Page 214: ...Appendix store separately if required System 2020 XT CONNECT 14 2 ba75970e01 10 2012 14 2 Default password The password of the controller is set to 1000 in the delivery state...

Page 215: ......

Page 216: ...buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications...

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