Wittenstein cyber dynamic system, Operating Manual

Page: 3 / 48

cyber
®
dynamic system
Operating manual
Revision: 01 Doc. no.: 5022-D056658 en-1
Contents
1 About this manual 3
1.1 Signal words 3
1.2 Safety symbols 4
1.3 Structure of the safety
information
4
1.4 Information symbols 4
2 Safety 5
2.1 Approvals 5
2.1.1 CE conformity 5
2.1.2 Conformity with TÜV NRTL 5
2.1.3 Safety conformity (STO) in
accordance with the Machinery
Directive
6
2.2 Commissioning 6
2.3 Hazards 6
2.4 Personnel 6
2.5 Intended use 7
2.6 Improper use 7
2.7 Risks 7
2.8 Prohibited movements 7
2.9 Dangerous temperatures 7
2.10 Guarantee and liability 8
2.11 Additional documents 8
2.12 Reasonably foreseeable misuse 8
2.13 General safety instructions 9
3 Description of the cyber
®
dynamic
system 12
3.1 General information 12
3.2 Code 12
3.3 Name plate 13
3.4 Electrical data 15
3.5 Performance data 15
3.6 Description of the cyber
®
dynamic
system 15
3.6.1 Integrated safety 15
3.6.2 Digital regulation 15
3.6.3 Inputs and outputs 15
3.6.4 Environmental conditions 16
3.7 Requirements for cables and
wiring
16
3.8 STO safety function 16
3.9 Weight 17
3.9.1 CDSR (motor with integrated servo
drive)
17
3.9.2 CDSR (motor-gearbox combination
with integrated servo drive)
17
3.9.3 CDSL (linear actuator with
integrated servo drive)
18
4 Transport and storage 19
4.1 Scope of delivery 19
4.2 Packaging 19
4.3 Transport 19
4.4 Storage 19
5 Mechanical installation 20
5.1 Safety instructions 20
5.2 Assembly 20
5.2.1 Preparations 20
5.2.2 Preparations for CDSL series
(linear actuators with integrated
servo drive)
21
5.3 Attaching the CDSR to a
machine
21
5.4 Components attached to the
output side
22
6 Electrical installation 23
6.1 Safety instructions 23
6.2 Installing the electrical
connections
23
6.2.1 Installation space 24
6.2.2 Mounting position 24
6.2.3 Ventilation / cooling 24
6.2.4 Environmental conditions for
vibration/shock
24
6.3 Requirements for power adapters
and supply voltage
24
6.4 CDSx pin assignment 25
6.4.1 Overview of plug connections 25
6.4.2 Connection diagram 26
6.4.3 X1/X2: Ethernet-based fieldbus
interface
28
6.4.4 X1: CANopen fieldbus interface
(output)
28
6.4.5 X2: CANopen fieldbus interface
(input)
28
6.4.6 X3: USB diagnostic interface 29
6.4.7 X4: Digital inputs/outputs 29
6.4.8 X5: Power supply 30
6.5 Fuses 30
7 Startup and operation 31
7.1 Safety information and
environmental conditions
31
7.2 Data for the electrical startup 31
7.3 Holding brake 31
7.4 Operation 34
7.5 Startup software 34
7.6 Displays on the drive system 35
8 Maintenance and disposal 39
8.1 Maintenance work 39
8.1.1 Cleaning 39
8.1.2 Checking the holding brake 39
8.1.3 Visual inspection 39
8.2 Repairs 39
8.3 Information about the lubricant 39
8.4 Disposal 39
9 Malfunctions 40
10 Appendix 41