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11

Wilo-WiBooster - Installation and Operation Manual

                             

DANGER!

Risk of fatal injury! Always refer to the wiring diagram 

of the onsite Wilo-WiBooster ONLY! References and 

examples of wiring diagrams in this document are not 

official wiring diagrams for the onsite unit!  

EXAMPLE

 of a wiring diagram for Wilo-WiBooster triplex:

0V

I4

I0

I2

I1

I3

I6

I5

I8

I7

0V

V1

AO3

AO1

AO0

V2

COM

0VDC

INPUTS PLC

0V DC 

O13

O15

O16

O14

O11

O12

O8

O9

+24 VDC

OUTPUTS

P3 START

COM

COM

O10

Customer To Supply

Power For Operation 

Of External Device's

Isolated Contacts

R1

R2

PUMPS AVAIL - O 2

WHT/YW

R3

GEN ALARM - O 3

POWER

3 PHASE

SUPPLY

PUMP

1L2

12

GND

L3

L2

6 A

L3

L2

1L1

1L3

1L2

1L3

W

V

U

MP2

VFD2

W

V

21

MOTOR

PUMP

23

22

2

MOTOR

13

1

DISCONNECT

L1

L1

SWITCH

1L1

MP1

VFD1

U

11

CB1

FAN

REFERENCE

0 VDC

68

53

20

VFD 1

18

19

I0

EXTERNAL SWITCH

1

MP2

I2

I1

MP1

MP3

I3

EXTERNAL OFF

P1 OVERLOAD

P2 OVERLOAD

P3 OVERLOAD

AO2

MODBUS -

69

80

81

82

83

84

85

L1

L3

L2

L3

L2

L1

1L1

1L3

1L2

W

V

U

MP3

VFD3

31

MOTOR

PUMP

33

32

3

86

87

88

L3

L2

L1

2L2

2L1

AN0

AN1

AN2

AN3

ACM

0 VDC

SUCTION

TRANSDUCER
DISCHARGE

TRANSDUCER

+V +24 VDC
0V 0 VDC

GROUND

START

RUN ENABLE

REFERENCE

0 VDC

68

53

20

VFD 2

18

19

MODBUS -

69

START

RUN ENABLE

REFERENCE

0 VDC

68

53

20

VFD 3

18

19

MODBUS -

69

START

RUN ENABLE

0 VDC

0 VDC

+24 VDC

+24 VDC

0 VDC

P1 REF

P2 REF
P3 REF

P1 START
P2 START

HORN

GREEN

DOME LIGHT

RUN

ENABLE

AMBER

DOME LIGHT

RED

DOME LIGHT

O6

O7

O4

O5

COM

O2

O3

ALL PUMPS

2 WIRE

2 WIRE

2 WIRE

AVAILABLE

GENERAL

ALARM

R1
R2
R3

CUSTOMER

POWER

PLC COM

PORT

2

ORANGE

WHT/ORG

WHT/ORG

ORANGE

WHT/ORG

ORANGE

B+

A-

B+

A-

B+

A-

2 WIRE

YELLOW

YELLOW

YELLOW

WHT/YLW

WHT/YLW

WHT/YLW

WHT/YLW

WHT/YLW

GREEN

GREEN

WHT/YLW

WHT/YLW

WHT/YLW

AD

G

A

LT13

(OPTIONAL)

R

LT12

(OPTIONAL)

LT14

(OPTIONAL)

W

LT11

(OPTIONAL)

-

+

AN0

1

RED

BLK

-

+

AN1

RED

BLK

1

I0

AN0

AN1

O8

O9

O10

O12

O13

O14

O15

O16

AO0

R1

R3

R2

AO1

AO2

O14

O8

AO0

O14

O9

AO1

O14

O10

AO2

PRESSURE

TRANSDUCER

PRESSURE

TRANSDUCER

Adjust

DC OK

100-240V~ 1.5A

50-60Hz

+

-

N

L

GRD

PS

208/230 VAC

CAT 5e

CABLE

24VDC POWER

SUPPLY

24V DC 

JP1

7.2.2

Wilo-WiBooster PLC Features

Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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