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Wilo-WiBooster - Installation and Operation Manual

                             

CAUTION!

Risk of damage! 

The equipment must be transported by means of 

authorized load carriers. Stability of the load must be 

ensured, since the pumps have been constructed in a way 

that shifts their center of gravity to the top. Transport 

straps or ropes must be secured to the existing transport 

lugs or placed around the base frame. The pipes are not 

designed to withstand loads and should not be used to 

secure loads in transit.

                             

CAUTION!

Risk of damage! The system must be protected against 

moisture, frost and heat and also mechanical damage by 

means of suitable measures!

Unpack. Carefully inspect the Wilo-WiBooster pressure 

Boosting system or the accessory parts for possible damage 

and notify the delivery company (forwarder) or Wilo after-

sales service. After removing the packing, store or install the 

unit according to the installation conditions described (see 

section entitled Installation). Concealed damage will not 

be revealed until after start-up, at which time notify Wilo 

after-sales service.

                             

DANGER!

Risk of bodily harm or death!  A storage tank, if used, 

must be vented to atmosphere and unpressurized! Over-

pressurizing a storage tank can cause an explosion!

4                              

Product Information

4.1                

Applications

                             

Pressure boosting systems are designed for boosting and 

maintaining the pressure of water supply systems. They are 

used as:

•  Potable water supply systems

•  High-rise apartments

•  Hospitals

• 

Offices

•  Industrial buildings

The pressure boosting system’s structure, function and 

requirements comply with the following guidelines and 

directives:

•  NSF 61 and NSF 372 listed for drinking water 

certification

•  DOE regulations

The Wilo-WiBooster pressure boosting system must be 

connected directly to a water main, or indirectly to a storage 

tank. These storage tanks are open to atmospheric pressure 

and should never be pressurized.

4.2                

Type Key (description)

 

Example: Wilo-WiBooster 2/321/A1/50/208-230~3/5/VCe

Wilo-

Brand Name

WiBooster

Product Family: Pressure Booster Systems (1 VFD Per Pump)

2

Number of Pumps

321

Pump model number

A1

Trim and Manifold Designation

50

Nominal Flow Rate in US Gallons per Minute / Per Pump

208-230~3

Voltage and Phase

5

Horsepower

VC

Vision Controller

5                              

Description of the product and accessories

5.1

General description

The Wilo-WiBooster pressure booster is a compact system 

that is supplied completely piped and ready to connect. The 

only connections that have to be made are for the inlet and 

pressure pipes and the main power connection. It may also 

be necessary to install accessories ordered separately but 

included in the delivery.

5.2

Pump Venting

CAUTION! DO NOT RUN PUMPS DRY!

The Wilo-WiBooster presssure booster is supplied with 2-4 

non-self-priming pumps that can be connected indirectly 

(non-pressurized water storage tank) or directly to the 

water supply main from the city. If pump is installed with 

a positive head on the suction, prime by opening suction 

valve and allowing liquid to enter the casing, at the same 

time venting all air out of the top of the casing. If pump is 

installed with a suction lift, priming must be done by other 

methods, such as foot valves, ejectors, or by manually filling 

casing and suction line. (See Fig. 5a).  

Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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