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17

Wilo-WiBooster - Installation and Operation Manual

i.  Enter any nickname for the PLC.
ii.  Enter PLC Name -V700-1 is the default name. See 

section 08 User Config to change PLC name.

iii. Enter applicable IP address (Note 1).
iv. Enter 20256 as the TCP port.
v.  Click on “Check PLC Connection” to verify the 

connection settings and then click “OK”.

d.  The nickname that was entered should appear on the 

screen. Click on it to begin connection with the PLC 

panel.

e.  After connection the phone screen will function the 

same way as the screen of the PLC panel. To disconnect 

from the PLC, click on the red arrow pointing left located 

in the bottom right of the screen.

i.  Local operation of the touchscreen is still possible 

while a remote connection is in progress. Only one 

remote connection is allowed at a time.

1.  Note 
If connecting to the PLC from the same network, enter the 

internal IP address which can be found on the PLC by clicking 

Menu Page->IP Configuration from the main page.

If connecting to the PLC from outside the network, enter the 

WAN address of your network as the IP address. This can be 

obtained from a network administrator. In addition, the network 

administrator will need to enable port forwarding of port 20256 

to the local IP address of the PLC panel. The local IP address can 

be found on the PLC by clicking Menu Page->IP Configuration.

2. 

PC Configuration

a.  Download the Remote Operator application from the 

Unitronics website and install the program. http://www 

unitronics.com/support/downloads

b.  Open Remote Operator.  
c.  Click on “Communication Settings”

i.  Enter Connection Type: Ethernet(Call)
ii.  IP Address

1.  If connecting to the PLC from the same network, 

enter the internal IP address which can be 

found on the PLC by clicking Menu Page->IP 

Configuration from the main page.

2.  If connecting to the PLC from outside the 

network, enter the WAN address of your network 

as the IP address.  This can be obtained from a 

network administrator.  In addition, the network 

administrator will need to enable port forwarding 

of port 20256 to the local IP address of the PLC 

panel.  The local IP address can be found on the 

PLC by clicking Menu Page->IP Configuration.

3.  If connecting to the PLC directly with an Ethernet 

cable, enter the internal IP address which can 

be found on the PLC by clicking Menu Page->IP 

Configuration from the main page. Then, adjust 

your computers IP settings by going to Windows 

Control Panel – Networks setup –  Connection 

Properties – TCP/IPv4 Properties - Fixed IP 

address. IP: 192.168.1.XXX, (XXX can be any 

number from 2-254 but not 8.  [192.168.1.8 is the 

default PLC IP address.  If the default is changed, 

do not give the computer the same IP address]), 

Subnet: 255.255.255.0 Gateway:  192.168.1.1 

You may need to refresh.

iii. Enter 20256 as the Port Number.
iv. Enter PLC Name -V700-1 is the default name, (case 

sensitive). See section 08 User Config to change PLC 

name.

v.  Left click “Check Connection” If connections are 

correct, PLC Model etc. will appear.  Click OK.

d.  Click on Cache File. 

 

 

i. 

Create Cache file from PLC 

 

 

ii. 

Enter a file name and click Next twice. 

iii. After the cache is done loading, click Finish  

 

e. 

Go to Save As and enter a file name.

f.  Click Run to operate the panel remotely.  Only one re-

mote connection can be made at a time.  Local opera-

tion of the panel is possible while remotely connected.  

g.  To discontinue remote operation, click on the Stop 

button.

h. 

When you run Remote Operator in the future click, first 

click Open and then choose the appropriate file.  After 

the file is loaded, click Run to make the remote con

-

nection.

Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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