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Wilo-WiBooster - Installation and Operation Manual

6                               Installation

6.1

Installation location

• 

Adequately dimensioned floor drainage must be 

provided in the installation room.

•  Location must be free from harmful or combustible 

vapors.

•  Adequate space must be provided for maintenance 

work and the installation should be freely accessible 

from at least two sides.

• 

The installation surface must be horizontal and flat.

•  The system is designed for an ambient temperature 

range of 32°F to 104°F with a relative atmospheric 

humidity of 50%.

•  Installation and operation should be in a secure space, 

away from living and sleeping quarters

6.2

Foundation/bearing surface

The Wilo-WiBooster pressure booster is constructed for 

installation on flat concrete floors. The base frame is 

mounted on height-adjustable vibration dampers to prevent 

structure-borne noise. 

 

                             

NOTE!

The vibration dampers will not be fitted when the 

equipment is delivered for transport reasons. Before 

installing the Wilo-WiBooster pressure booster, check 

whether all the vibration dampers are fitted and locked by 

the threaded nut. If additional onsite adjustment is required, 

measures must be taken to avoid structure-borne noise.

6.2.2

Hydraulic connection and pipes

•  When connecting to the public potable water main, the 

requirements of the local water supply company must 

be met.

• 

Perform all the welding or soldering work and then flush 

the system. If necessary, disinfect the piping system 

and the boosting system before connecting the system.

•  The system pipework must be free of pipe strain. 

Flexible connecter lines are recommended to avoid 

stress on the pipe connections and to minimize the 

transmission of system vibration to the building 

installation. In order to prevent the transmission of 

structure-borne noise to the building, do not secure the 

pipe clamps to the Wilo-WiBooster manifolds.

•  The connection is made either on the right or left of 

the system, depending on the site conditions. It may be 

necessary to move blind flanges or thread caps that are 

already fitted.

• 

The flow resistance of the suction pipe must minimized 

through ample diameter and straight, short, pipe runs, 

in order to prevent low suction pressure faults during 

high-volume pumping. 

Observe NPSH requirements of 

the system.

6.2.3

Hygiene

When used for potable water applications, the complete 

potable water supply system has to be transferred to 

the operator in a perfectly hygienic condition, flushing if 

necessary and also disinfecting under some circumstances.

                             

WARNING!

Contaminated potable water is a health hazard! Flushing 

the pipes and the system reduces the risk of adversely 

affecting the potable water quality. The water must 

be completely replaced after a long period of system 

standstill.

                             

DANGER!

The Wilo-WiBooster must be de-energized during the 

flushing process!

For the simple flushing of the system prior to start-up, Wilo 

recommends removing the ¾” NPT plug on the top of the 

discharge manifold of the Wilo-WiBooster (if no diaphragm 

pressure vessel on the discharge side is present) and 

connecting a garden hose connection (¾” MNPT x ¾” male 

garden hose adaptor), to drain the water to the nearest floor 

drain or waste water system during the flushing process. 

If an optional, diaphragm pressure vessel is present on the 

discharge manifold, you will have to follow the procedure 

noted in diagram 6a and proceed with attaching the hose 

adaptor and hose prior to opening the ¾” shutoff valve.

 

                             

NOTE!

Isolation of the discharge manifold from the downstream 

piping system will be needed in order to properly flush the 

Wilo-WiBooster correctly before start-up for potable water 

applications. Wilo recommends that either a ball valve or 

butterfly valve (depending on manifold connection size) 

be placed directly between the discharge manifold and 

upstream piping system.

Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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