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Wilo-WiBooster - Installation and Operation Manual

  12 1. 

Advanced Settings

Used for advanced settings.  This page is reached from the main 

page using password 2222.  
PID settings page is used to control how fast and accurately 

the system responds to pressure changes. Generally speaking, 

raising P value will slow the system down and lowering P 

value will speed up reaction time.  I value works similar but 

in a stronger way per unit change. At some point, lowering 

P too much will make the system unstable, or create a large 

overshoot.  Default values P:1250 I:1 D:0

  13

Alarm Settings

1.  Maximum Discharge Pressure.  If this pressure is reached 

for the time period set in (3) all pumps will be shut off for 1 

minute.  Default value 200.0 psi.  Input range 0.0-232.0 psi

2.  Minimum discharge pressure.  If pressure falls below this 

value with all pumps running at full speed, all pumps will be 

shut off.  This alarm is cleared when all pumps are off and 

the alarm has been acknowledged.  (this is the alarm for pipe 

burst).  Default value 20 psi.  Input range 0.0-232.0 psi

3.  Max and min pressure alarm delay.  This is the delay before 

the alarms in (1) or (2) activate. Default value 2 seconds.  

Input range 0-10 seconds

4.  Minimum suction pressure.  This is the minimum value for 

suction pressure.  Pumps will turn off if suction pressure is 

below the set point for the time duration set in (5).  Alarm 

will clear after 10 seconds with suction pressure above the 

set point.  Default value 1.0 psi.  Input range -10.0-200.0 psi.

5.  Low suction pressure delay time.  Time with suction pressure 

below set point before alarm activates.  Default value 3 

seconds.  Input range 0-180 seconds.

6.  Suction pressure input toggle.  Changes between using the 

analog suction pressure transducer and a digital switch input 

for suction pressure.  Default value: analog input

7.  Pressure transducer fault options:  Toggles between turning 

off all pumps in the event of a pressure transducer fault, or 

running one pump at a specified frequency.  Sensor faults 

activate immediately upon an invalid value.  A failed low 

sensor fault will show a negative value of pressure.  A failed 

high sensor fault will show the max value of pressure.  A 

failed high sensor value often indicates an issue with the PLC 

I/O card, while a failed low value could be a problem with the 

sensor connection.  Default value is turn off all pumps.  Alarm 

will clear when a valid sensor value is sent.  

8.  Alarm acknowledgement.  Toggles between requiring 

acknowledgement for alarms to clear, or alarms resetting 

automatically.  Acknowledgement occurs on the alarm 

screen.  Acknowledgement password is 1111.

  14

Pump Settings

1.  Toggles between pumps alternating by operating hours 

and cyclically.  In operating hours mode, the pump with the 

lowest operating hours will start first, and highest operating 

hours will start last.  If there is ever a time difference 

between a running pump and an off pump greater than 

the value set in (2), the highest runtime pump will shut off 

and the lowest off pump will start.  If pumps are operated 

cyclically, pump 1 will start first, followed by the lowest 

runtime pump available and will continue by operating hours.  

After all pumps stop, pump 2 will be the first pump to start.  

After the duration in (3) has elapsed, a pump will stop and 

the next pump in the cycle will start. Default value: operating 

hours.

2.  Default value 24 hours.  Input range 1-99 hours
3.  Default value 360 minutes.  Input range 1-1440 minutes.
4.  Toggles standby mode on and off.  When in standby mode, 1 

pump will never start unless another pump has failed.  When 

in 2 pump standby mode, 2 pumps won’t start unless 2 other 

pumps have failed.  Default value: off

  15

Remote Operation

1. 

Smart Phone Configuration

a.  Download and run the “Unitronics Remote Operator” by 

Unitronics using the App/Play Store application.

b.  Enter a password to use for the Remote Operator 

application.  This is used to prevent others with 

access to the device from using the Remote Operator 

application.  This password will only be created the first 

time running the program.

c.  Click the “+” symbol at the top of the screen. This will 

take you to the “Add new PLC” screen.

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Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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