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Wilo-WiBooster - Installation and Operation Manual

  02 System Information

The System Information screen displays discharge pressure 

set point, pump run time, pump frequency, pump cycles, and 

total energy usage of the system.  Run time and pump cycles 

cannot currently be reset.  Energy usage can be reset in the VFD 

through the use of a keypad.
Pressing the Power Usage Details button will jump to another 

screen with motor voltage, current, and power.  
Pressing the main screen button will return to the main screen.

  03 Operator Settings

The operator settings page links to multiple screens for 

controlling user level settings.  
1. 

Pump test run configures the pump test option.  This allows 

users to run a pump for a short period of time to test it if all 

pumps are off.  Additionally, it will allow the pumps to run 

periodically during a long off period.

2.  )Hand control allows the user to manually run pumps
3.  View Alarm History will display the last 256 Alarms.  The 

alarm history cannot be reset.

4.  View Active Alarms will view all of the active alarms, 

including alarms that have not been acknowledged.  This is 

similar to the active alarms button on the main screen, but 

additionally allows for acknowledging of alarms that have 

cleared.  The button on the main screen will disappear if an 

alarm came in and cleared without acknowledgement.

5. 

IP configuration sets up the PLC network settings

6. 

Email configuration sets up the PLC email settings

7.  Discharge Pressure set point sets the desired output pressure 

of the system.

  04 Pump Test Run

The Pump Test Run page allows for pumps to be run for a short 

duration.
1.  Enables and disables the pump test option.  When enabled 

pumps will run after a set period of inactivity.

2.  Pump indicator and test pushbuttons.  With no pumps 

running, pressing a test button will run the pump for the set 

activation period at the set test frequency. Only one pump 

may be tested at a time.

3.  Sets the time between pump test runs.  Test run will occur 

when this time has elapsed with no pumps running.  1 pump 

will be run per test run.  The pumps test cyclically so that all 

4 pumps will be tested after 4-time intervals have elapsed (in 

the case of a quad).  Default value is 6 hours.  Input range of 

1-99 hours.

4.  Sets how long pumps will run during a test.  Default value is 

10 seconds.  Input range of 1-30 seconds.

5.  Sets the speed of the pump during a test run.  Default value 

is 45.0 Hz.  Input range of 25.0-60.0 Hz. Speed will clamp 

to the minimum or maximum allowed frequency if entered 

value exceeds those limits.

  05 Alarms

1.  Alarm description

a.  A one line description of the cause of the alarm.

2.  Time stamp

a.  The date and time of the initiation of the alarm

3.  Corrective action

a.  A short list of corrective actions and causes of the alarm.

4.  Next icon

a.  This takes you to a screen with expanded details and 

suggested actions to correct the alarm.

Press the “ESC” button on the top right corner of the “Alarm 

Details” screen.   This will take you to the “alarm in groups” 

page.  This page is not utilized.  Press the “ESC” button.  The 

“Groups with Pending Alarm” screen will appear.  This screen is 

not utilized.  Press the “ESC” button.

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Summary of Contents for WiBooster

Page 1: ...Installation and operating instructions WILO_IOM_WIBOOSTER_07012019 Wilo WiBooster Pressure Boosting Systems...

Page 2: ...ages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair procedures Danger to persons from electr...

Page 3: ...re function and requirements comply with the following guidelines and directives NSF 61 and NSF 372 listed for drinking water certification DOE regulations The Wilo WiBooster pressure boosting system...

Page 4: ...th vibration damper 2 2 to 4 Close Coupled Series 230 or 320 centrifugal pumps 3 Control panel that contains one variable frequency drive per pump 4 Suction manifold 5 Check valve 6 Isolation butterfl...

Page 5: ...5 Wilo WiBooster Installation and Operation Manual Figure 5c Figure 5d...

Page 6: ...l Figure 5e WARNING Risk of damage or bodily injury Please follow the above instructions figure 5d in order to safely remove the hydropneumatic tank from the discharge manifold for service Note The bl...

Page 7: ...rovided from the water main Its analog signal is processed by the PLC to make sure it does not fall below the suction pressure set point In the case of an indirect connection system separation through...

Page 8: ...secure the pipe clamps to the Wilo WiBooster manifolds The connection is made either on the right or left of the system depending on the site conditions It may be necessary to move blind flanges or t...

Page 9: ...ccordance to local and national electrical codes The connections intended for this purpose are identified accordingly see wiring diagram Further measures are referenced in the wiring diagram of the co...

Page 10: ...Local Codes Fuses LP J for 1 1 4 X Full Load Amps of Both Motors SHORT CIRCUIT CURRENTD Branch Circuit Protection 8199 FIELD CONNECTIONS Installer To Supply Branch Circuit NUMBER ON TERMINAL BLOCKS C...

Page 11: ...L1 L3 L2 L3 L2 L1 1L1 1L3 1L2 W V U MP3 VFD3 31 MOTOR PUMP 33 32 3 86 87 88 L3 L2 L1 2L2 2L1 AN0 AN1 AN2 AN3 ACM 0 VDC SUCTION TRANSDUCER DISCHARGE TRANSDUCER V 24 VDC 0V 0 VDC GROUND START RUN ENABLE...

Page 12: ...umps can maintain pressure efficiently and if so a pump will turn off 6 If only 1 pump is running the pump will turn off if either a Pressure is high out of band for a programmable amount of time b Sy...

Page 13: ...sets the desired output pressure of the system 04 Pump Test Run The Pump Test Run page allows for pumps to be run for a short duration 1 Enables and disables the pump test option When enabled pumps wi...

Page 14: ...s with alarm conditions in Activating this mode will allow the user to run the pumps unless regardless of conditions unless the pump failure is due to a physical failure of the pump or drive This opti...

Page 15: ...free email accounts like gmail or outlook will not work Accounts with https www smtp2go com have been verified to work 2 Port number associated with mail server Default 587 3 Email user name This is t...

Page 16: ...Sensor faults activate immediately upon an invalid value A failed low sensor fault will show a negative value of pressure A failed high sensor fault will show the max value of pressure A failed high...

Page 17: ...the internal IP address which can be found on the PLC by clicking Menu Page IP Configuration from the main page 2 If connecting to the PLC from outside the network enter the WAN address of your networ...

Page 18: ...b Max frequency Default value 60 Hz Input range 25 60 Hz 17 Pipe Fill Settings Pipe Fill Mode will only allow one pump to run until either the pressure or time requirement is met 1 Enables and disabl...

Page 19: ...ed or shut off Check inlet pipe if necessary remove blockage or open check valve Nominal diameter of inlet pipe too small Check the inlet pipe increase the crosssection for the inlet pipe if necessary...

Page 20: ...sary Inlet pipe incorrectly installed Check inlet pipe if necessary change pipe routing Air in inlet Check if necessary seal pipe Vent pumps Impellers blocked Check pump if necessary replace or have r...

Page 21: ...k pressure to the correct level Isolate see step 1 of figure 5d the pumps and system from the discharge side and upstream piping of the manifold Drain the water from the discharge manifold Check the g...

Page 22: ...WILO USA LLC 1 262 204 6600 www wilo usa com info us wilo com WILO Canada Inc 1 403 276 9456 www wilo canada com info wilo canada com WILO Mexico 52 442 167 00 32 www wilo mexico com info wilo com mx...

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